PASSIVE FLUID REGULATION SYSTEM
20170268209 · 2017-09-21
Inventors
Cpc classification
F16K31/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03B7/071
FIXED CONSTRUCTIONS
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A20/15
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E03C1/05
FIXED CONSTRUCTIONS
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system to regulate fluid flow using a single unit is shown and described. The system uses a single valve interposed on at least one fluid supply line. The valve is normally closed, cutting off the flow of fluid in the at least one fluid supply line. The valve is in electrical communication with an occupancy sensor such that when the occupancy sensor is activated the valve is signaled to open, allowing flow of fluid in the fluid supply line.
Claims
1. A system to regulate fluid flow, said system comprising: a single valve interposed on at least one fluid supply line wherein said at least one valve is normally closed, cutting off the flow of fluid in the at least one fluid supply line, wherein the at least one valve is in electrical communication with an occupancy sensor such that when the occupancy sensor is activated the valve is signaled to open, allowing flow of fluid in the fluid supply line.
2. The system of claim 1, wherein the valve is a solenoid valve.
3. The system of claim 2, wherein the solenoid valve is in further electrical communication with a timer, such that the solenoid valve cycles open and closed after a preprogrammed amount of time.
4. The system of claim 3, wherein the solenoid valve is open for a first preprogrammed amount of time and the solenoid valve is closed for a second preprogrammed amount of time.
5. The system of claim 4, wherein the first and second preprogrammed amounts of time are different.
6. The system of claim 1, wherein the system is powered by a DC power source.
7. The system of claim 3, wherein the valve is a motorized valve.
8. The system of claim 4, wherein the valve is a motorized ball valve.
9. The system of claim 1, wherein the wireless transmitter and wireless receiver operate using a wireless signal selected from the group comprising infrared, Bluetooth, and Wi-Fi signals.
10. The system of claim 1, wherein the combination of the solenoid valve and the wireless receiver is in further electrical communication with at least one indicator light.
11. The system of claim 8, wherein the at least on indicator light glows a first color when the valve is closed and glows a second color when the valve is open.
12. The system of claim 8, wherein there are two indicator lights and wherein a first indicator light glows a first color when the solenoid valve is open and a second indicator light glows a second color when the solenoid valve is closed.
13. The system of claim 1, wherein the light switch is a motion activated sensor.
14. The system of claim 1, wherein the light switch is controlled by a timer, such that the light will remain on for a time period set on the timer.
15. A single unit system to regulate fluid flow, said system single unit comprising at least one valve interposed on at least one fluid supply line wherein said at least one valve is normally closed, stopping the flow of fluid in the at least one fluid supply line, wherein the at least one valve is in electrical communication with a photocell switch such that when light is detected the photocell switch allows electrical current flow to the valve, opening the valve and allowing the flow of fluid in the fluid supply line.
16. The system of claim 15, wherein the system is powered by a DC power source.
17. The system of claim 16, wherein the valve is a motorized valve.
18. The system of claim 17, wherein the valve is a motorized ball valve.
19. The system of claim 17, wherein the valve is selected from the group consisting of motorized gate valves, butterfly valves, globe valves, and plug valves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The invention together with the above and other objects and advantages will be best understood from the following detailed description of the preferred embodiment of the invention shown in the accompanying drawings, wherein:
[0028]
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[0039]
[0040]
DETAILED DESCRIPTION OF THE INVENTION
[0041] The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings.
[0042] As used herein, an element step recited in the singular and preceded with the word “a” or “an” should be understood as not excluding plural said elements or steps, unless such exclusion is explicitly stated. Furthermore, the references to “one embodiment” of the present invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Moreover, unless explicitly stated to the contrary, embodiments “comprising” or “having” an element or a plurality of elements having a particular property may include additional such elements not having that property.
[0043] The present invention is directed to a passive fluid regulation system, designated as numeral 10 in
[0044]
[0045] In a standard toilet 30, the water shutoff valve 50 is normally in the open position such that water from the supply line 55 can flow into the tank 35. By placing the solenoid valve 20 intermediate of the water shutoff valve 50 and the fluid inlet line 45, the solenoid valve 20 instead regulates flow of water into the tank 35. The solenoid valve 20 is normally in the closed position such that water cannot flow through it. Therefore, the solenoid valve 20 must be activated to allow flow. However, if the toilet tank 35 is already full, then flow will not commence inasmuch as the ball valve within the tank prevents additional water from entering the tank.
[0046] Activation of the solenoid valve 20, thereby opening or closing the flow, is controlled by the light switch 25 via the transformer 15. In an unpowered state, the solenoid valve 20 is in a closed position, preventing flow from the supply line 55 to the toilet fixture 40.
[0047]
[0048] In an embodiment of the invention, the components for the system are substantially all UL® listed and commercially available. A suitable transformer 15 is model 125C-A, manufactured by Heath Zenith (Bowling Green, Ky.). To connect to the home or building power supply, the transformer has three primary side connections: hot, neutral, and ground. It also has three secondary side connections for 8, 10, and 24 V AC connections. An embodiment of the solenoid valve is a ¾″ 2BCV Series 24 VAC solenoid available from WIC Valve (San Jose, Calif.). Suitable wire for use with the present invention is 18 AWG 3 wire made by Alan Wire (Sikeston, Mo.).
[0049] These components are all Class 2 components under the National Electrical Code®, produced by the National Fire Protection Association. This code has largely been adopted by most state and local jurisdictions. Class 2 circuits are considered low voltage circuits, having a circuit voltage less than 30 V AC. Class 2 circuits are considered to be safer than Class 1 circuits from a fire prevention and electric shock standpoint. Class 2 circuits are also less expensive to install. Thus, designing the presently invented system 10 to be class 2 compliant offers several of the above identified cost and safety advantages.
[0050]
[0051] The system 10 is described as “passive” because it does not have to be intentionally controlled or actuated by a bathroom entrant. For example, a person using the restroom would naturally turn the lights on when he or she enters. This action starts the flow of water to the toilet tank. When the person leaves the restroom, he or she will then turn the lights off, thereby ceasing the flow of water to the toilet tank. In this way, the user does not have to take action independent of what he or she would normally do under the circumstances. Nevertheless, the system is still saving water.
[0052] In some instances, users will forget to turn the lights off. Even in those circumstances, the system will still save more water than would ordinarily be saved because the lights will eventually be turned off, such as during the overnight hours.
[0053] In one embodiment of the system, the light switch is replaced with a motion activated switch. Motion activated switches typically use an infrared sensor to detect a change in temperature, such as when a person walks by. The switch will then turn itself off after a preset amount of time. Thus, in this embodiment, current flow through the system does not require the user to physically flip a switch upon entering the room. Instead, simply walking into the room will activate the system. This design is especially applicable to rooms that are well-lit during the daylight hours, such that a person entering the room might not turn the lights on.
[0054] The motion activated switch can be connected to a light or the switch can operate independently of the main room light. Alternatively, the motion activated switch can activate a secondary light, such as a ground level night light. Some people prefer to avoid turning on the lights upon waking up in the night to use the restroom or get a drink of water. Using a motion activated switch to turn on the water in the restroom and a ground level night light would help prevent falls, while also avoiding the shock of bright lights during a brief moment of being awake.
[0055] In another embodiment, the transformer 15 has multiple windings on the secondary side such that a plurality of solenoids can be connected to the transformer 15. For instance, if the secondary side of the transformer had five 24V windings, then flow to the hot and cold lines of a faucet, the hot and cold lines of a shower, and the inlet line for a toilet could all be tied to operation of a light switch 25. When the light switch 25 is “on,” then flow to each fixture would be allowed. When the light switch 25 is “off,” flow to all of the fixtures would be shut off. In this way, flow of water to all of the water fixtures in a room could be regulated simultaneously.
[0056] Alternatively, as depicted in
[0057] When the light 60 in the bathroom is off, the solenoid valves 20a, 20b block the flow of water on the supply lines 55a, 55b, thereby preventing water from reaching the bathroom fixtures. When the light 60 is turned on, water flow is allowed to reach the bathroom fixtures. Accordingly, this embodiment provides the same benefit as installing a solenoid valve on each fixture; however, this embodiment provides the additional advantage that the components can be completely hidden in the ceiling, floor, or wall and reduces the number of installations. The size of the valve that is needed can vary depending on the size of the water pipe running through the home, which can typically vary from one half inch to one inch. The valve for the hot water line should be capable of operating at temperatures of up to 140° F., which is typically the hottest temperature at which water is stored. More commonly, the water in the hot water line will be below 130° F. so as to avoid scalds.
[0058] The embodiment described in
[0059] The system 10 has particular applicability for rental homes, hotels, vacation homes, and other places that are or could be intermittently used. Rental homes and vacation homes, especially, often go through periods of prolonged disuse. Prior to leaving, most people make a point to shut off all the lights in the home; however, most people do not think to shut off the water or fuel supply. Use of the invented system 10 will ensure that shutting off the lights will also protect against leaks in water fixtures and the accumulation of fuel gas in the home. In a particular embodiment, the pipes that are shutoff are wrapped in heat tape or another insulating material, so as to help prevent the pipes from freezing during prolonged shutoff over the winter months. These measures save money and avoid potential dangerous situations.
[0060] In hotels, after a guest leaves, the guest or cleaning service will usually shut off all of the lights in the room. Moreover, in some European hotels, the guest must insert a keycard into a slot to turn on the lights. Such a system could easily be modified to also energize a solenoid to allow flow to the bathroom. Again, use of the invented system in these circumstances will prevent slow leaks in the water fixtures from turning into large expenses on the water bill.
Wireless System
[0061] In another embodiment of the presently invented system (see
[0062] In one wireless embodiment, a wireless transmitter 110 is electrically and physically coupled to the light switch 25, and a wireless receiver 115 is electrically and physically coupled with the solenoid valve 20. As can be seen in
[0063] In another embodiment, the wireless transmitter 115 is installed by retrofitting on top of a light switch 25. In this embodiment, as the light switch is toggled, the wireless transmitter likewise changes position. In one embodiment, the physical movement of a transmitter element generates electrical current to power the transmitter radio signal sending circuits.
[0064] The solenoid valve 20 is in electrical communication with the wireless receiver 115. The wireless receiver 115 is adapted to receive signals from the wireless transmitter 110. The wireless receiver 115 is typically supplied with power from a battery; however, other power supply means can be provided, such as a wall plug. Additionally, the battery can be rechargeable. Suitable charging means include wall plugs, inductive chargers, non-contact magnetic chargers, solar cells, and microwave or other wireless power transmission means. As in previous embodiments, the solenoid 20 is normally closed such that no fluid flows in the fluid line 55 when the solenoid is not energized. When the light switch 25 is actuated, such that the circuit from the power source to the light is closed, the light 60 turns on, and the wireless transmitter 110 sends a signal to the wireless transmitter 115, which energizes and opens the solenoid valve 20. Thus, with the solenoid valve opened, fluid is able to flow through the fluid line 55. When the light 60 is shut off (i.e., when the electrical circuit from the 120V power supply to the light switch 25, and therefore to the transmitter 110, is opened), the wireless transmitter 110 stops signaling the wireless receiver 115, thereby returning the solenoid valve 20 to the closed position.
[0065] Other wireless embodiments are envisioned. In one embodiment, the solenoid valve 20 is triggered by a photocell switch. The photocell uses a photoresistor to detect a change in the level of lighting. Photoresistors decrease in resistance as the intensity of the illumination increases. Typically, bathroom lighting provides at least 50 lux of lighting, which is sufficient to trigger a response in many commercially available photoresistors and photocell switches. In response to the lighting, the photocell switch allows flow of current to the solenoid, opening the normally closed valve.
[0066] If the solenoid portion of the circuit depicted in
[0067] If the solenoid portion of the circuit depicted in
[0068] In another embodiment, the solenoid valve is replaced with a motorized valve, such as a motorized ball valve. The componentry of the system is otherwise the same. In embodiments operating on a DC power source, such as a battery, the motorized valve embodiment drains less battery if the system is left on (i.e., water is allowed to continually flow). The motorized ball valve only uses current when it switches from the open position to the closed position and vice versa. Thus, if the lights in the room containing the valve were left on, the system would not continue to draw current, unlike the solenoid valve. Other motorized valves that could be used with the present invention include motorized gate valves, butterfly valves, globe valves, and plug valves.
[0069] In still another embodiment, a housing containing the wireless receiver or photocell switch is adapted to be fixed to the stopcock of a water inlet line. The housing contains a motorized receptacle that engages the stopcock. When the lights are on (i.e., the housing receives a signal from the transmitter or senses the light), the motor rotates the receptacle a preprogrammed amount, such as a quarter-turn. Because the receptacle engages the stopcock, the stopcock also rotates the preprogrammed amount, and the valve is opened to allow the flow of water through the inlet line. When the lights are turned off (i.e., the housing stops receiving a signal from the transmitter or receives an “off” signal from the transmitter or stops sensing the requisite amount of light), the motor rotates the receptacle in the opposite direction through the same preprogrammed amount of rotation. In this embodiment, the valve actuation system is fixed directly to the stopcock, avoiding the need to install the system on the water line.
[0070] In order to ensure that the rotational energy is applied to the stopcock and not to the housing, the housing needs to be anchored to something to hold it in place. The anchor can be an arm member that is screwed to the wall, attached to the water inlet line, or mounted to the floor. Additionally, the housing could contain a clamping means or sleeve that engages the water inlet line.
[0071] These wireless embodiments have the distinct advantage of avoiding the installation of a wired system. This is particularly advantageous in existing construction and renovations. In the first embodiment of the invention, a wire and perhaps associated chase connects the light switch to the transformer and the transformer to the solenoid. Otherwise, running the wire inside existing walls could be time-consuming and would make installation cumbersome for homeowners. Running the wire outside of the wall, such as along the baseboards, is easier but not as aesthetically pleasing. Without wires, the wireless embodiment is both easier to install and aesthetically pleasing.
[0072] As in the invention's first embodiments, the wireless system can be installed on a single fixture, multiple fixtures, or on fluid lines entering a room or home. Additionally, this embodiment can be used to regulate the flow of a variety of fluids, including water, fuel, and gas among others. Additionally, the light switch 25 can be a simple mechanical switch, it can be motion activated, or it can run off of a timer.
[0073] One feature that can be included on any of the described embodiments is an indicator light or lights. The indicator light provides quick way to visually inspect whether the solenoid valve is open or closed (i.e., whether water is running through the fluid line). If a single light is used, the light could illuminate when the solenoid valve is closed and darken while the solenoid valve is open, or vice versa. Alternatively, the light could glow a first color if the solenoid is opened or glow a second color if the solenoid is closed. If two lights are used, a light of a first color would illuminate if the solenoid valve is closed and a light of a second color would illuminate if the solenoid valve is open. In this way, the status of the fluid regulation system could easily be evaluated based on whether or what color a single light is illuminated or based on which of multiple lights is illuminated. This visual inspection provides a means for monitoring status of the system without an overhead light being on, and therefor without the entire room being illuminated.
[0074] Another feature that can be included on any of the previously described embodiments is a fluid regulation system in which the light switch 25 operates in conjunction with a timer. The timer can be programmable such that the user can input a desired amount of time until the light deactivates; or the timer can come with buttons corresponding to selectable preset time periods. In this way, when the user activates the light 60 using the light switch 25, the solenoid valve 20 will be opened, allowing fluid to flow in the fluid line 55. If the user is performing a task that requires the flow of fluid over an extended period of time, the user would select the amount of time during which the light would remain on. Alternatively, when the light is turned off by the user as he exits the room, the action of turning the light off could engage, or disengage the timer. Thus, for instance if the user is washing clothes or dishes or cooking in an oven or on a stove, the timer would allow for flow to continue in the fluid line until the time period elapses. In previous embodiments, if the user exits the room and shuts the lights off, then flow to these fixtures would cease. In this embodiment, flow in the fluid line to the washing machine, dishwasher, oven, or stove would continue for the desired time period.
Further Embodiments
[0075] Turning now to
[0076] The details of the interior of the module 132 are shown in
[0077] A circuit board 142 is in electrical communication with the power supply. The circuit board is in communication with the occupancy sensor 136 and also a communications circuit, such as the wireless transmitter 110 discussed in
[0078]
[0079] The interior of the module body 152 is shown in
Single Piece Embodiments
[0080] Another embodiment 170 is shown in
[0081] The main body 172 includes a lower portion 180 which houses the valve and circuit control board. The lower portion 180 is permanently attached to the pipe 174, in the depicted embodiment, resulting in a water-tight installation. The upper portion 182 includes the power supply and occupancy sensor. In the embodiment shown in
[0082] The upper portion 182 and the lower portion 180 are molded from single and durable plastic pieces with a snap fit between them. In the embodiment shown in
[0083] An alternative single piece embodiment 190 is shown in
[0084] The main body 192 includes a base 200, a middle section 202, and an upper section 204. In the embodiment shown in
[0085] The internal details of the embodiment 190 are shown in
[0086] The middle section 202 includes slots 220 for batteries 222. The batteries 222 are in electrical communication with one another and the remaining components of the system. In the depicted embodiment, the batteries 222 are connected in series.
[0087] The middle section 202 and the upper section 204 are removable so as to allow the end user to replace the batteries 222.
[0088] The upper section 204 holds a circuit board 224, the details of which are shown in
[0089] The details of the circuit board 224 are shown in
[0090] The output of the circuit is passed to the transformer 238 which then controls the valve output 232.
[0091] The circuit shown in
[0092] Several of the embodiments described above, and the embodiment shown in
[0093] As a 6V valve 256, the solenoid valve is powered by four AA batteries 252, in several embodiments. In other embodiments, the valve is powered by a rechargeable power source, including solar cells on the main body of the valve enclosure.
[0094] In several embodiments including the embodiment shown in
[0095] Following installation of the single component version shown in
[0096] The valve assembly 256 is connected directly to the toilet tank coupling 260 and the water supply hose 262, in the embodiment shown in
[0097] It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. While the dimensions and types of materials described herein are intended to define the parameters of the invention, they are by no means limiting, but are instead exemplary embodiments. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. §112(f) unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
[0098] The present methods can involve any or all of the steps or conditions discussed above in various combinations, as desired. Accordingly, it will be readily apparent to the skilled artisan that in some of the disclosed methods certain steps can be deleted or additional steps performed without affecting the viability of the methods.
[0099] As will be understood by one skilled in the art, for any and all purposes, particularly in terms of providing a written description, all ranges disclosed herein also encompass any and all possible subranges and combinations of subranges thereof. Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, tenths, etc. As a non-limiting example, each range discussed herein can be readily broken down into a lower third, middle third and upper third, etc. As will also be understood by one skilled in the art all language such as “up to,” “at least,” “greater than,” “less than,” “more than” and the like include the number recited and refer to ranges which can be subsequently broken down into subranges as discussed above. In the same manner, all ratios disclosed herein also include all subratios falling within the broader ratio.
[0100] One skilled in the art will also readily recognize that where members are grouped together in a common manner, such as in a Markush group, the present invention encompasses not only the entire group listed as a whole, but each member of the group individually and all possible subgroups of the main group. Accordingly, for all purposes, the present invention encompasses not only the main group, but also the main group absent one or more of the group members. The present invention also envisages the explicit exclusion of one or more of any of the group members in the claimed invention.