INTEGRATED PROCESS FOR CAPTURING CARBON DIOXIDE
20170267538 · 2017-09-21
Inventors
Cpc classification
H02K7/1823
ELECTRICITY
C07C269/06
CHEMISTRY; METALLURGY
C07C269/00
CHEMISTRY; METALLURGY
Y02P20/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C07C269/06
CHEMISTRY; METALLURGY
C07C269/00
CHEMISTRY; METALLURGY
H02K7/18
ELECTRICITY
Abstract
The invention pertains to an integrated process for capturing CO.sub.2. The process involves desorbing gaseous CO.sub.2 from a CO.sub.2 containing aqueous solution comprising carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof. The desorbing of gaseous CO.sub.2 is conducted in the presence of a suitable water soluble substance. If desired, the process may also at least partially recover the soluble substance using a membrane, distillation, or another technique.
Claims
1. An integrated process for capturing CO.sub.2 comprising: desorbing gaseous CO.sub.2 from a CO.sub.2 containing solution comprising carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof; wherein said desorbing of gaseous CO.sub.2 is conducted in the presence of a suitable soluble substance.
2. The integrated process of claim 1 which further comprises at least partially recovering said soluble substance.
3. The integrated process of claim 2 wherein said at least partially recovering comprises employing a membrane capable of at least partially rejecting said soluble substance while allowing substantial passage of CO.sub.2 containing solution.
4. The integrated process of claim 3 wherein said membrane has a molecular weight cutoff of greater than about 80 daltons.
5. The integrated process of claim 3 wherein said membrane is comprised of a material selected from the group consisting of: a) thin film composite; b) polyamide; c) cellulose acetate; d) ceramic membrane; and e) combinations thereof.
6. The integrated process of claim 2 wherein said at least partially recovering comprises employing distillation.
7. The integrated process of claim 1 wherein the soluble substance comprises water, organic solvent, water soluble polymer, soluble polymer, glycol, polyethylene glycol, polypropylene glycol, ethers, glycol ethers, glycol ether esters, triglyme, polyethylene glycols of multiple geometries, including, branched polyethylene glycols, star polyethylene glycols, comb polyethylene glycols, methoxypolyethylene glycol, polyvinyl alcohol, polyvinylpyrrolidone, polyacrylic Acid, diol polymers, 1,2 propanediol, 1,2 ethanediol, 1,3 propanediol, cellulose ethers, methylcellulose, cellosize, carboxymethylcellulose, hydroxyethylcellulose, sugar alcohol, sugars, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, non-volatile solvents, a substance with a vapor pressure less than 0.01 atm at 20° C., soluble substances with a molecular weight greater than 80 daltons, or a mixture thereof.
8. The integrated process of claim 1 wherein the soluble substance comprises one or more or a combination of the following: volatile organic solvents, soluble substances with a molecular weight less than 600 daltons, soluble substances with a molecular weight less than 200 daltons, dimethoxymethane, acetone, acetaldehyde, methanol, dimethyl ether, THF, ethanol, isopropanol, propanal, methyl formate, azeotropes, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, a substance with a vapor pressure greater than 0.01 atm at 20° C., or a mixture thereof.
9. The integrated process of claim 7 which further comprises at least partially recovering said soluble substance by employing a membrane capable of at least partially rejecting said soluble substance while allowing substantial passage of CO.sub.2 containing solution.
10. The integrated process of claim 8 which further comprises at least partially recovering said soluble substance by distillation.
11. The integrated process of claim 1 wherein the soluble substance comprises a non-ionic carbon containing compound.
12. The integrated process of claim 1 wherein the soluble substance comprises a thermally switchable substance.
13. The integrated process of claim 1 wherein the soluble substance comprises a CO.sub.2 switchable substance.
14. The integrated process of claim 1 which further comprises capturing CO.sub.2 to form the CO.sub.2 containing solution from a source selected from the group consisting of flue gas; combustion emissions; manufacturing emissions; refining emissions or a combination thereof.
15. The integrated process of claim 1 wherein the CO.sub.2 containing solution further comprises a CO.sub.2 absorbent.
16. The integrated process of claim 15 wherein said absorbent comprises: ammonia, ammonium, amine, amino ethyl ethanol amine, 2-amino-2-methylpropan-1-ol (AMP), MDEA, MEA, primary amine, secondary amine, tertiary amine, low molecular weight primary or secondary amine, metal-amine complex, metal-ammonia complex, metal-ammonium complex, sterically hindered amine, imines, azines, piperazine, alkali metal, lithium, sodium, potassium, rubidium, caesium, alkaline earth metal, calcium, magnesium, ionic liquid, thermally switchable compounds, CO.sub.2 switchable compounds, enzymes, metal-organic frameworks, quaternary ammonium, quaternary ammonium cations, quaternary ammonium cations embedded in polymer, or a mixture thereof.
17. The integrated process of claim 1 wherein CO.sub.2 is desorbed at a temperature of from about 18° C. to about 32° C.
18. The integrated process of claim 1 wherein CO.sub.2 is desorbed at a temperature of less than or equal to about 40° C.
19. The integrated process of claim 1 wherein CO.sub.2 is desorbed at a pressure of from about 0.75 to about 1.25 atmospheres.
20. An integrated process for capturing CO.sub.2 comprising: capturing CO.sub.2 to with a solution comprising a CO.sub.2 absorbent to form a CO.sub.2 containing solution comprising carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof; desorbing gaseous CO.sub.2 from the CO.sub.2 containing solution comprising carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof wherein said desorbing of gaseous CO.sub.2 is conducted in the presence of a suitable soluble substance; and at least partially recovering said soluble substance by employing (1) a membrane with a molecular weight cutoff of greater than about 80 daltons or (2) distillation or (3) a combination thereof; wherein said soluble substance comprises water, organic solvent, water soluble polymer, soluble polymer, glycol, polyethylene glycol, polypropylene glycol, ethers, glycol ethers, glycol ether esters, triglyme, polyethylene glycols of multiple geometries, including, branched polyethylene glycols, star polyethylene glycols, comb polyethylene glycols, methoxypolyethylene glycol, polyvinyl alcohol, polyvinylpyrrolidone, polyacrylic Acid, diol polymers, 1,2 propanediol, 1,2 ethanediol, 1,3 propanediol, cellulose ethers, methylcellulose, cellosize, carboxymethylcellulose, hydroxyethylcellulose, sugar alcohol, sugars, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, non-volatile solvents, a substance with a vapor pressure less than 0.01 atm at 20° C., soluble substances with a molecular weight greater than 80 daltons, volatile organic solvents, soluble substances with a molecular weight less than 600 daltons, soluble substances with a molecular weight less than 200 daltons, dimethoxymethane, acetone, acetaldehyde, methanol, dimethyl ether, THF, ethanol, isopropanol, propanal, methyl formate, azeotropes, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, a substance with a vapor pressure greater than than 0.01 atm at 20° C., or a mixture thereof.
21. The integrated process of claim 18 wherein the desorbing of gaseous CO.sub.2 from the CO.sub.2 containing solution occurs in the absence of substantial precipitate formation at a temperature of from about 18° C. to about 32° C. and a pressure of from about 0.75 to about 1.25 atmospheres.
22. The integrated process of claim 18 further comprising producing ammonium carbamate, urea, or a derivative thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0053] The instant invention generally pertains to an integrated process for capturing CO.sub.2. The process comprises desorbing gaseous CO.sub.2 from a CO.sub.2 containing solution comprising carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof. The desorbing of gaseous CO.sub.2 is usually conducted in the presence of a suitable soluble substance.
[0054] The CO.sub.2 containing solution may be formed in any convenient manner. Generally, any solution capable of dissolving CO.sub.2 in desirable amounts may be employed. The components and amounts of such solutions may vary depending upon factors such as, for example, the amount of CO.sub.2 to be dissolved, the source and state of CO.sub.2 and any impurities therewith, the specific desorbing steps, any subsequent processing steps, and other factors.
[0055] Typically, the CO.sub.2 containing solution may be derived from or comprise a CO.sub.2 absorbent that is capable of capturing CO.sub.2 from the desired source at the desired parameters. Such absorbents may vary widely depending upon the source and desired characteristics of the CO.sub.2 containing solution to be formed. Typically the CO.sub.2 absorbent may comprise, for example, water, ammonia, ammonium, amine, azine, amino ethyl ethanol amine, 2-amino-2-methylpropan-1-ol (AMP), MDEA, MEA, primary amine, secondary amine, tertiary amine, low molecular weight primary or secondary amine, metal-amine complex, metal-ammonia complex, metal-ammonium complex, sterically hindered amine, imines, azines, piperazine, alkali metal, lithium, sodium, potassium, rubidium, caesium, alkaline earth metal, calcium, magnesium, ionic liquid, thermally switchable compounds, CO.sub.2 switchable compounds, enzymes, metal-organic frameworks, quaternary ammonium, quaternary ammonium cations, quaternary ammonium cations embedded in polymer, or mixtures thereof.
[0056] The amounts of CO.sub.2 to be captured from the source will vary. Typically, it is desired to capture at least about any of the following percentages (%) from the total CO.sub.2 in the source: 40, or 50, or 60, or 70, or 80, or 90, or substantially 100.
[0057] The CO.sub.2 may be captured from any convenient source using any convenient manner. If desired, the CO.sub.2 source may be treated, e.g., scrubbed, before being subjected to the absorbent and/or forming the CO.sub.2 containing solution. Such treating methods may be particularly advantageous if the source has impurities that may deleteriously affect subsequent processing steps, e.g., recovery steps employing a membrane or distillation. Such impurities include, but are not limited to, NOx, SOx, oils, particulate matter, heavy metals, and heavy compounds, etc. Conventional treating methods may be employed for this purpose.
[0058] If desired, the CO.sub.2 source may be left untreated or only partially treated before being subjected to the absorbent and/or forming the CO.sub.2 containing solution. Such an instance may be particularly advantageous if the source does not have impurities or has impurities which are benign or have ameliorable affects. Such an example may include a CO.sub.2 source containing NOx or SOx, which may be subjected to a CO.sub.2 absorbent comprising of aqueous ammonia. The NOx or SOx may react with said ammonia, forming salable products, such as ammonium nitrate, ammonium sulfate, ammonium sulfite, ammonium bisulfite, ammonium metabisulfite or ammonium nitrite. Said salable byproducts may be removed by any convenient manner, including, but not limited to, ion exchange, ion exchange membrane, electrodialysis, or removal or replacement of the absorbent and/or CO.sub.2 containing solution.
[0059] Convenient sources from which to capture CO.sub.2 for the CO.sub.2 containing solution include sources selected from the group consisting of flue gas; combustion emissions; manufacturing emissions; refining emissions or a combination thereof. Such sources may include, for example, from combustion of one or more hydrocarbons; emissions from the combustion of natural gas, coal, oil, petcoke, gasoline, diesel, biofuel, or municipal waste; emissions from waste water treatment gases, or landfill gases, from air, from metal production/refining, from the production of Iron, Steel, Aluminum or Zinc, from cement production, from quicklime production, from Glass production, oil and gas refineries, steam reforming, hydrogen production, HVAC, refrigeration, transportation vehicles (ships, boats, cars, buses, trains, trucks, airplanes), natural gas, biogas, alcohol fermentation, volcanic activity, decomposing leaves/biomass, septic tank, respiration, manufacturing facilities, fertilizer production, geothermal wells, and combinations thereof.
[0060] Once the CO.sub.2 is captured the CO.sub.2 containing solution may typically comprise carbonate, bicarbonate, sesquicarbonate, carbamate, or a mixture thereof. Of course, the solution may also comprise suitable cations such as ammonium and other species such as described above that may remain from any CO.sub.2 absorbent. Generally, the CO.sub.2 containing solution may be aqueous, but, of course, it may take other forms as well depending upon the embodiment employed.
[0061] The desorbing of gaseous CO.sub.2 may be conducted in any convenient manner. Such manner will vary depending upon the specific amount, composition, and nature of the CO.sub.2 containing solution. Typically, the desorbing is conducted in the presence of a suitable soluble substance, for example, water soluble substance. Useful substances and potentially useful concentrations vary depending upon the reactants, amounts, and desired outcomes. The specific manner of combining the suitable soluble substance and CO.sub.2 containing solution is not particularly critical in most instances. That is, the suitable soluble substance may be added to the CO.sub.2 containing solution, the CO.sub.2 containing solution may be added to the suitable soluble substance, or one or the other could even be formed in situ or combined in some other manner.
[0062] The amounts of CO.sub.2 to be desorbed will vary. Typically, it is desired to desorb at least about any of the following percentages (%) from the total CO.sub.2 in the source: 40, or 50, or 60, or 70, or 80, or 90, or substantially 100%.
[0063] The soluble substance employed may vary depending upon, for example, whether it is to be at least partially recovered, and, if so, in what manner. By “at least partially recovered” it is meant from at least about 50%, or at least about 60%, or at least about 70%, or at least about 80%, or at least about 90%, or at least about 95%, or at least about 99% up to nearly 100% of the soluble solvent is recovered for re-use in the process or something else.
[0064] The manner of at least partially recovering the soluble substance is not particularly critical and will vary depending upon such factors as the specific composition, the desired outcome, and equipment available. For example, the separation mechanism used for at least partially recovering the soluble substance may include one or more or a combination of the following: membrane, reverse osmosis, hot reverse osmosis, nanofiltration, organic solvent nanofiltration, hot nanofiltration, ultrafiltration, hot ultrafiltration, microfiltration, filtration, distillation, membrane distillation, multi-effect distillation, mechanical vapor compression distillation, binary distillation, azeotrope distillation, hybrid separation devices, flash distillation, multistage flash distillation, extractive distillation, switchable solvent, ‘salting-out,’ or centrifuge, or combinations thereof.
[0065] In one embodiment the soluble substance may be at least partially recovered by employing a membrane that is, for example, capable of at least partially rejecting said soluble substance while allowing substantial passage of CO.sub.2 containing aqueous solution or vice versa. “CO.sub.2 containing solution” or “CO.sub.2 containing aqueous solution” simply refers to the subsequently obtained solution after desorbing of CO.sub.2. Thus, CO.sub.2 containing aqueous solution or CO.sub.2 containing solution may have various amounts of CO.sub.2 or even no CO.sub.2 depending upon the amount of CO.sub.2 desorbed in the desorbing step. This subsequently obtained solution typically comprises the solution components less any CO.sub.2 desorbed while any soluble substance is at least partially recovered by virtue of being rejected by the membrane. In such embodiments the soluble substance may comprise, for example, water, organic solvent, water soluble polymer, soluble polymer, glycol, polyethylene glycol, polypropylene glycol, ethers, glycol ethers, glycol ether esters, triglyme, polyethylene glycols of multiple geometries, including, branched polyethylene glycols, star polyethylene glycols, comb polyethylene glycols, methoxypolyethylene glycol, polyvinyl alcohol, polyvinylpyrrolidone, polyacrylic Acid, diol polymers, 1,2 propanediol, 1,2 ethanediol, 1,3 propanediol, cellulose ethers, methylcellulose, cellosize, carboxymethylcellulose, hydroxyethylcellulose, sugar alcohol, sugars, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, non-volatile solvents, a substance with a vapor pressure less than 0.01 atm at 20° C., soluble substances with a molecular weight greater than 80 daltons, or mixtures thereof.
[0066] Useful membranes for at least partial recovery may include, for example, any membrane capable of at least partially rejecting said soluble substance while allowing substantial passage of CO.sub.2 containing aqueous solution or vice versa. Such membranes may comprise a membrane selected from the group consisting of Reverse Osmosis, Nanofiltration, Organic Solvent Nanofiltration, Ultrafiltration, Microfiltration, and Filtration membranes. In some embodiments the membrane may have a molecular weight cutoff of greater than about 80 daltons. That is, the membrane allows passage of a substantial or majority amount of components with a molecular weight of less than about 80 daltons while rejecting a substantial or majority amount of components with a molecular weight of greater than about 80 daltons up to about 600 daltons. In the art, another definition of molecular weight cut-off may refer to the lowest molecular weight solute (in daltons) in which 90% of the solute is retained by the membrane, or the molecular weight of the molecule that is 90% retained by the membrane. Membranes with a molecular weight cutoff of less than 1,000 daltons, or less than 10,000 daltons, or less than 50,000 daltons, or less than 100,000 daltons, or less than 200,000 daltons, or less than 500,000 daltons, or less than 1,000,000 daltons may also be useful depending upon the circumstances and components employed.
[0067] The membrane may be comprised of any useful material and such useful material may vary depending upon the components to be separated, their molecular weight, viscosity, and/or other properties. Useful membranes may include, for example, membranes comprised of a material selected from a thin film composite; a polyamide; a cellulose acetate; a ceramic membrane; other materials and combinations thereof.
[0068] Generally, it may be preferred to select membranes, substances, and conditions such that any at least partial recovery step(s) involving one or more membranes may be conducted at a temperature of less than or equal to about 50, or less than or equal to 40, or less than or equal to about 35, or less than or equal to about 30° C. In other specific embodiments the at least partial recovery step(s) temperature may be at a temperature of from about 18° C. to about 32° C. Similarly, the pressure employed during any at least partial recovery may be any convenient pressure, e.g., elevated, reduced, or substantially atmospheric. For example, the step(s) may be conducted at a pressure of from about 0.75 to about 1.25 atmospheres. In another embodiment the at least partial recovery conditions employing one or more membranes are substantially room temperature and pressure.
[0069] In another embodiment the at least partially recovering said soluble substance may be accomplished by distillation or some equivalent thereof. In such embodiments the soluble substance may comprise, for example, one or more or a combination of the following: volatile organic solvents, soluble substances with a molecular weight less than 600 daltons, soluble substances with a molecular weight less than 200 daltons, dimethoxymethane, acetone, acetaldehyde, methanol, dimethyl ether, THF, ethanol, isopropanol, propanal, methyl formate, azeotropes, alcohols, ketones, aldehydes, esters, organosilicon compounds, halogenated solvents, a substance with a vapor pressure greater than 0.01 atm at 20° C., or a mixture thereof.
[0070] The integrated process wherein CO.sub.2 volatilizes may occur in the presence of a low CO.sub.2 partial pressure gas, in the presence of air, with the application of heat, or a combination thereof.
[0071] If distillation is to be employed then often the distillation of the substance to be at least partially received depends upon the components and may occur at a temperature of less than about 110° C., or less than about 100° C., or less than about 90° C., or less than about 80° C., or less than about 70° C., or less than about 60° C., or less than about 50° C., or less than about 40° C., or less than about 30° C.
[0072] In some embodiments the soluble substance may comprise a thermally switchable substance, a CO.sub.2 switchable substance, or a non-ionic carbon containing compound. A switchable substance is one which substantially separates from other materials depending upon, for example, a property or other ingredients of a combined composition. That is, a thermally switchable substance may precipitate from a given solution when subjected to temperatures above or below a certain threshold, e.g., cloud point. Useful thermally switchable substances may include, for example, those that substantially precipitate, separate, or have a cloud point at or above 30, or 40, or 50, or 60, or 70, or 80, or 90, or 100, or 110° C.
[0073] The integrated process may be conducted with a CO.sub.2-switchable substance as the soluble substance. Such substances may precipitate or separate depending upon the amount of CO.sub.2 dissolved in the solution. That is, a CO.sub.2-switchable substance may be soluble in solutions such as aqueous solutions when sufficient CO.sub.2 is dissolved but separate and become insoluble upon release of sufficient gaseous CO.sub.2. For example, the switchable solvent may be hydrophobic upon volatilization of substantial amounts, e.g., a majority, of dissolved CO.sub.2.
[0074] The concentration of the soluble substance(s) and any CO.sub.2 absorbent employed in the integrated process may vary depending upon the substance, other substances, and desired results. Typically, each may have a concentration of from about 1M to about 18M. That is, the concentration of each may be independent or dependent of the other and be, for example, greater or less than 1M, or less than 2M, or less than 3M, or less than 4M, or less than 5M, or less than 6M or less than 10M up to as high as 18M.
[0075] The specific desorbing conditions may vary depending upon the amount of CO.sub.2 present, the soluble substance employed and its concentration, the absorbent precursor or residual, if any, and its concentration, the presence and type of any impurities, the desired partial recovery steps, if any, and other factors. Generally, it may be preferred to select substances and conditions such that the desorbing step may be conducted at a temperature of less than or equal to about 50, or less than or equal to 40, or less than or equal to about 35, or less than or equal to about 30° C. In other embodiments the desorbing temperature may be at a temperature of from about 18° C. to about 32° C. Similarly, the pressure employed may be any convenient pressure. For example, the CO.sub.2 may be desorbed at a pressure of from about 0.75 to about 1.25 atmospheres. In another embodiment the desorbing conditions are substantially room temperature and pressure.
[0076] The integrated process of the present invention may involve further comprising making additional useful compounds from the solution, CO.sub.2, or both. That is, further processing steps may comprise producing ammonium carbamate, urea, or a derivative thereof.
General Description of Specific Embodiments
[0077] 1) Absorption (stage 1): Flue gas enters one or more absorption columns and carbon dioxide is absorbed in a CO.sub.2-lean aqueous CO.sub.2 absorbent-carbon dioxide solution, forming a CO.sub.2-rich aqueous solution. Any remaining inert gases from the flue gas, such as N.sub.2, O.sub.2, Ar, low concentrations of CO.sub.2, may be released from the absorption column and may undergo further treatment. The CO.sub.2-rich solution created in the absorption stage can be transferred to the CO.sub.2 desorption stage (stage 2).
[0078] 2) CO.sub.2 Desorption (stage 2): A soluble substance, such as an organic solvent or water soluble polymer as described above, is added and mixed with the CO.sub.2-rich solution under, for example, room temperature and pressure conditions. CO.sub.2(g) is desorbed from the solution and may undergo compression or other treatment prior to utilization or conversion. After CO.sub.2 desorption, the CO.sub.2-lean solution comprising the soluble substance can be transferred to soluble substance and CO.sub.2 absorption solution recovery stage (stage 3).
[0079] 3) Soluble Substance and CO.sub.2 Absorbing Solution Recovery (stage 3): The CO.sub.2-lean solution containing the soluble substance is separated into the CO.sub.2-lean absorption solution and the soluble substance using one or more separation mechanisms or devices. The CO.sub.2-lean absorption solution can be circulated to stage 1 and the soluble substance can be circulated to stage 2. Stage 3 allows the integrated process to be as regenerable as desired.
Carbon Dioxide Absorption:
[0080] Carbon dioxide absorption with examples employing aqueous ammonia or amine species solutions involve absorbing CO.sub.2 from CO.sub.2(g) containing gas streams in a lean solution to create a rich solution. The lean solution may have a CO.sub.2 loading comprising between 0.2-0.67 and the rich solution may have a CO.sub.2 loading comprising between 0.45-1. The molar ratio may differ depending on the embodiment and CO.sub.2 absorbent or absorbents employed. Greater CO.sub.2 loading in the CO.sub.2 rich solution may be achieved by, including, but not limited to, changing the temperature, increasing pressure, increasing CO.sub.2 partial-pressure, increasing contact time, increasing residence time, increasing packing surface area, and/or the addition of a catalyst that accelerates CO.sub.2 absorption.
[0081] The absorption tower may be chilled to reduce absorbent volatilization, such as ‘ammonia-slip’ or the volatilization of other components of the absorption media. Absorbent volatilization may also be reduced by operating the absorption solutions at a greater CO.sub.2 loading, although this may result in lower absorption rates and CO.sub.2 absorption capacity. CO.sub.2 loading may be optimized to maximize reaction kinetics and solution capacity. The absorption column may absorb less than or equal to any of the following: 5%, or 10% or 20%, or 30%, or 40%, or 50%, or 60%, or 70%, or 80% or 90%, or 99%, or 99.9%, or 100% of the CO.sub.2 from the CO.sub.2 containing gas stream.
[0082] The absorption stage may include any absorption setup known in the art and may be composed of one or more absorption columns or vessels or other devices. The absorption column may include, but is not limited to, continuous absorption, continuous stirred absorption, batch column, packed column, plate column, hybrid absorption processes and other absorption processes known in the art. The absorption column or absorption solution may be chilled, wherein cooling may be conducted via any means including, but not limited to, ambient source, water bodies, cooling tower, industrial evaporative chiller and other chilling or cooling processes known in the art. It may be desirable for the CO.sub.2 concentration in the CO.sub.2 lean solution to be less than the CO.sub.2 concentration in the CO.sub.2 rich solution. A CO.sub.2(g) containing gas stream, including but not limited to flue gas, synthesis gas, steam-reforming gas, methane reforming gas, hydrogen production gases, air, concentrated, membrane concentrated gas stream, membrane concentrated flue gas, upstaged air (as would be created from the moisture swing CO.sub.2 upstaging processes described by Klaus Lackner http://pubs.acs.org/doi/abs/10.1021/es201180v, incorporated herein by reference), biogas, landfill gas, or anaerobic digester gas. The CO.sub.2 containing gas stream may be treated, used as an enthalpy, heat or cold source, or otherwise used prior to the absorption stage.
[0083] The remaining gas stream after at least a portion of the CO.sub.2(g) is absorbed, or ‘inert gases’ may undergo further treatment or utilization, including but not limited to, thermal exchange with incoming CO.sub.2 lean solution, water wash to remove trace gases, such as ammonia or organic solvent, removal process for trace gases, additional CO.sub.2 scrubbing method, including, but not limited to, amines, solid sorbent, SELEXOL, UCARSOL, membrane or strong base, separation, purification, or use of constituents, such as hydrogen, carbon monoxide, nitrogen, oxygen and/or argon.
[0084] Additionally, the remaining gas stream following the absorption column, such as the ‘inert gases,’ which may contain a lower concentration of CO.sub.2 than the entering CO.sub.2 containing gas stream, may be advantageously used in a CO.sub.2 conversion process that benefits from a relatively lower concentration of CO.sub.2, such as biological processes and certain cement production processes. For example, cement production processes that use CO.sub.2 as a reagent, the oxide or silicate or calcium oxide or calcium silicate or magnesium oxide or magnesium silicate containing reactants may initially require only low CO.sub.2 concentrations due to the highly exothermic nature of the reaction to form carbonates. As a significant portion of the reagents react with the CO.sub.2, such as a conversion yield of greater than any of the following: 0.01%, or 1%, or 5%, 10%, or 20%, or 30%, or 40% or 50%, or 60%, or 70%, or 80%, or 90%, or 95% conversion, the unreacted reagents require an increasingly greater concentration of CO.sub.2. This higher purity CO.sub.2 may be supplied by the integrated CO.sub.2 capture process.
[0085] Additionally, the absorption column may absorb a smaller percentage of the CO.sub.2 in the CO.sub.2 containing gas stream, such as less than any of the following: 20%, or 30%, or 40% or 50% or 60%, or 70%, or 80%, or 90%, or 99%. This may further reduce energy requirements, including due to the ability for the CO.sub.2 lean and rich solutions to a higher CO.sub.2 loading. The substance addition CO.sub.2 desorption stage may work more efficiently when the CO.sub.2-rich and CO.sub.2-lean solutions are at a relatively higher CO.sub.2-loading. This may also may reduce capital costs by decreasing the require dimensions of the absorption column.
[0086] The CO.sub.2-rich solution may exit the absorption column and may be transferred to Step 2. It may be advantageous to heat exchange this CO.sub.2-rich solution with the CO.sub.2-lean solution entering the absorption column. This may include a countercurrent heat exchange, resulting in a cooler/pre-cooled CO.sub.2 lean stream and a warmer/pre-heated CO.sub.2 rich stream.
[0087] Prior to entering the CO.sub.2 absorption column, the CO.sub.2 containing gas stream may, if advantageous, be treated, via methods, including but not limited to, chilling and removal of contaminants, such as hydrogen sulfide, NO.sub.x, SO.sub.x, particulates and metals. The gas stream may be further concentrated with a gas membrane CO.sub.2 concentrator or moisture-swing CO.sub.2 concentrator. The entering gas stream may be used as an energy source to supplement energy requirements, including, but not limited to, heating or cooling in the integrated process or components of connecting infrastructure, such as piping. This gas stream may be thermally exchanged by means including, but not limited to, a heat exchanger or direct contacting.
[0088] Absorption Solution: The absorption solution includes any aqueous or non-aqueous solution which absorbs CO.sub.2. CO.sub.2 absorbents include, but are not limited to, one or more or a combination of the following: water, ammonia, ammonium amine, primary amine, secondary amine, tertiary amine, methylamine (MEA), methylethanolamine, aminoethylethanolamine, azine, imine, strong base, hydroxide, sodium hydroxide, potassium hydroxide, sodium oxide, potassium oxide, organic solvent, commercial CO.sub.2 capture absorbents, quaternary ammonium compound, Selexol, Rectisol, KS-1, UCARSOL, metal-organic framework, solid adsorbent, high surface area compounds, activated carbon, zeolites, carbon nanotubes, graphene, graphene oxide, amine, amino ethyl ethanol amine, 2-Amino-2-methylpropan-1-ol (AMP), MDEA, MEA, primary amine, secondary amine, or tertiary amine, low molecular weight primary or secondary amine, metal-ammine complex, metal-ammonia complex, metal-ammonium complex, sterically hindered amine, imines, azines, piperazine, amine functionalized polymers, alkali metal, lithium, sodium, potassium, rubidium, caesium, alkaline earth metal, calcium, magnesium, cations, ionic liquid, CO.sub.2 switchable solvents, CO.sub.2 switchable surfactants carbonate, polymer containing amine functional groups, poler containing CO.sub.2 reactive functional groups, enzymes, metal-organic frameworks, glycolamine, diglycolamine, quaternary ammonia or quaternary ammonium cations, or quaternary ammonium cations embedded in polymer, or mixtures thereof. CO.sub.2 may be present in solution as one or more species throughout the integrated process, including, but not limited to, one or more or a combination of the following: bicarbonate, carbonate, carbamate, sesquicarbonate, free CO.sub.2, or dissolved CO.sub.2.
[0089] Additionally, the absorption solution may contain a desorption, absorption, or adsorption rate promoter, including, but not limited to, piperazine, diethanolamine, diglycolamine, and diisopropanolamine. Rate promoters may be used to, including, but not limited to, influence one or more of the following: CO.sub.2 absorption, CO.sub.2 desorption, soluble substance regeneration or reaction kinetics.
[0090] The CO.sub.2 loading of the CO.sub.2-lean solution may be dependent on the amount of CO.sub.2 desorbed during the substance addition CO.sub.2 desorption and the regeneration stages. Therefore, CO.sub.2 loading of CO.sub.2-lean solution may be adjusted through, including, but not limited to, changing one or more or a combination of the following: residence time, added substance type or types, soluble substance concentration in the mixed CO.sub.2 desorption solution, concentration of the soluble substance in the added substance solution, temperature, application of heating or cooling, CO.sub.2 loading in the CO.sub.2 rich solution, pressure, or CO.sub.2 loading in the in the added substance solution.
[0091] Small concentrations of soluble substance may persist or be present in the CO.sub.2 absorption solution. Low concentrations of soluble substances, such as organic solvents, may reduce ammonia slip or other CO.sub.2 absorbent volatilization in the absorption column and reduce energy consumption during regeneration. Additionally, low concentrations of soluble substances, such as organic solvents, may increase CO.sub.2 uptake and inhibit unintended CO.sub.2 volatilization. The maximum said low concentration is dependent on the type of substance and includes, but is not limited to, vol/vol % concentrations of less than any of the following: 0.001%, or 0.1%, or 0.5%, or 1%, or 1.5%, or 2%, or 2.5%, or 3%, or 3.5%, or 4%, or 4.5%, or 5%, or 5.5%, or 6%, or 6.5%, or 7%, or 7.5%, or 8%, or 8.5%, or 9%, or 9.5%, or 10%, or 10.5%, or 11%, or 11.5%, or 12%, or 12.5%, or 13%, or 13.5%, or 14%, or 14.5%, or 15%.
[0092] Carbon Dioxide Sources: Any process or resource producing or containing carbon dioxide. Examples of CO.sub.2 sources include, but are not limited to, the following: Power Plant (Natural gas, coal, oil, petcoke, biofuel, municipal waste), Waste Water Treatment, Landfill gas, Air, Metal production/refining (such as Iron, Steel, Aluminum, etc.), Glass production, Oil refineries, HVAC, Transportation vehicles (ships, boats, cars, buses, trains, trucks, airplanes), Natural Gas, Biogas, Alcohol fermentation, Volcanic Activity, Decomposing leaves/biomass, Septic tank, Respiration, Manufacturing facilities, Fertilizer production, or Geothermal processes where CO.sub.2(g) releases from a well or wells.
[0093] Non-Aqueous Embodiment: The integrated process may be aqueous or non-aqueous. A non-aqueous process may use a non-aqueous solution media as part of the CO.sub.2 containing solution. Media include, for example, polar organic solvents, including, but not limited to, ethylene carbonate, propylene carbonate, ethylene glycol, propylene glycol, DMSO, water and acetonitrile or inorganic solvents, such as liquid ammonia or liquid amines and mixtures thereof. The non-aqueous system may use a solution media containing of one or more CO.sub.2 absorbents, such as ammonia, ammonium, amines or amine functionalized polymers.
[0094] CO.sub.2 Absorbent Concentration: CO.sub.2 absorbents may be at a wide range of concentrations. The absorbent concentration may be as a low as 0.000001 M or as great as pure absorbent. In molarity terms, the concentration of the CO.sub.2 absorbent may be as low as 0.00001M or less than any of the following: 0.01 M, or 0.05M, or 0.1M, or 0.3M, or 0.5M, or 0.8 M, or 1M, or 1.3M, or 1.5M, or 1.8M, or 2M, or 2.3M, or 2.5M, or 2.8M, or 3M, or 3.3M, or 3.5M, or 3.8M, or 4M, or 5M, or 6M, or 7M, or 8M, or 9M, or 10M, or 12M, or 15M, or 18M, or even pure absorbent.
[0095] In volume/volume % terms, the CO.sub.2 absorbent concentration range may be as low as 0.0001% to as great as 99.99999%. The concentration of the CO.sub.2 absorbent may be as low as 0.001%, or any of the following: 0.01%, or less than 0.1%, or 0.5%, or 1%, or 1.5% or 2%, or 2.5%, or 3%, or 3.5%, or 4%, or 4.5% or 5%, or 5.5%, or 6%, or 6.5%, or 7%, or 7.5%, or 8%, or 8.5%, or 9%, or 9.5%, or 10%, or 10.5%, or 11%, or 11.5%, or 12%, or 12.5%, or 13%, or 13.5%, or 14%, or 14.5%, or 15%, or 15.5%, or 16%, or 16.5%, or 17%, or 17.5% or 18%, or 18.5%, or 19%, or 19.5%, or 20%, or 20.5%, or 21%, or 21.5%, or 22%, or 22.5%, or 23%, or 23.5% or 24%, or 24.5%, or 25%, or 25.5%, or 26%, or 26.5%, or 27%, or 27.5%, or 28%, or 28.5%, or 29%, or 29.5%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%, or 41%, or 42%, or 43%, or 44%, or 45%, or 46%, or 47%, or 48%, or 49%, or 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 90.5%, or 91%, or 91.5%, or 92%, or 92.5%, or 93%, or 93.5%, or 94%, or 94.5%, or 95%, or 95.5%, or 96%, or 96.5%, or 97%, or 97.5%, or 98%, or 98.5%, or 99%, or 99.5%, or 99.9%, or less than or equal to 100%.
[0096] The specific absorbent: CO.sub.2 species molar ratios in the CO.sub.2 rich and CO.sub.2 lean solutions may be from as great as pure absorbent to as low as pure CO.sub.2. It may be desirable for the CO.sub.2 rich solution to comprise a greater molar ratio of absorbent:CO.sub.2 species than the CO.sub.2 lean solution. The CO.sub.2 rich solution absorbent:CO.sub.2 species molar ratios, include but are not limited to, less than 2:1, or less than 10:1 or any of the following: 8:1, or 6:1, or 4:1, or 2:1, or 1.9:1, or 1.85:1, or 1.8:1, or 1.75:1, or 1.7:1, or 1.65:1, 1.6:1, or 1.55:1, or 1.5:1, or 1.45:1, or 1.4:1, or 1.35:1, or 1.3:1, or 1.25:1, or 1.2:1, or 1.15:1, or 1.1:1, or 1.05:1 or 1:1, or 0.95:1, or 0.9:1. The CO.sub.2 lean solution absorbent: CO.sub.2 species molar ratios, include but are not limited to, greater than 1.5:1, or greater than any of the following: 100:1, or 50:1, or 10:1, or 8:1, or 6:1, or 4:1, or 2:1, or 1.95:1, or 1.9:1, or 1.85:1, or 1.8:1, or 1.75:1, or 1.7:1, or 1.65:1, 1.6:1, or 1.55:1, or 1.5:1, or 1.45:1, or 1.4:1, or 1.35:1, or 1.3:1, or 1.25:1, or 1.2:1, or 1.15:1, or 1.1:1, or 1.05:1 or 1:1, or 0.95:1, or 0.9:1.
Soluble Substance Addition and Mixing Carbon Dioxide Desorption
[0097] The CO.sub.2 rich solution enters the CO.sub.2 desorption setup. The CO.sub.2 rich solution may be a liquid solution or a liquid-solid slurry. In this step, a soluble substance and/or soluble substance containing solution is added to a CO.sub.2 rich aqueous solution and CO.sub.2(g) is subsequently desorbed, while the CO.sub.2 absorbent, such as ammonia or an amine or other absorbents known in the art, predominantly remain in solution, such as less than 2% or less than any of the following: or 1%, or 0.5%, or 0.1% absorbent volatilization. The CO.sub.2 desorption mechanism, may include, but is not limited to, the soluble substance interfering with the interactions between CO.sub.2 species' and the CO.sub.2 absorbent or CO.sub.2 absorbents. Said interferences may include, but are not limited to, one or more or a combination of the following: reducing of solution dielectric constant, decrease in CO.sub.2 species solubility, decrease in absorbent solubility, decrease in absorbent-CO.sub.2 species compound solubility, decrease in absorbent-CO.sub.2 species salt solubility, weakening of hydration shells surrounding dissolved CO.sub.2 species, weakening of hydration shells surrounding CO.sub.2 absorbent, weakening of hydration shells in absorbent-CO.sub.2 species compound, weakening of hydration shells absorbent-CO.sub.2 species salt, formation of a trimer, formation of an adduct, formation of a complex, formation of a complex ion, formation of a zwitterion, reaction with CO.sub.2 absorbent, reversible reaction with CO.sub.2 absorbent, reaction with CO.sub.2 species, or reversible reaction with CO.sub.2 species.
[0098] It may be desirable for the interaction of the soluble substance with the CO.sub.2 absorbent-carbon dioxide salt to not involve a metathesis reaction or a single displacement reaction. It may be desirable for no chemical reaction to occur between the soluble substance and the CO.sub.2 absorbent. It may be desirable for the CO.sub.2 desorption to be entirely due to changes in solution media properties, such as changes in solution dielectric constant, changes in solution polarity, and changes in hydration shell stability.
[0099] The soluble substance may be preheated or cooled before injection into the mixing apparatus. The mixing apparatuses and methods include, but are not limited to, batch mixers, continuous stirred-tank reactors, CSTRs, distillation column, packed column, electrospray, spray column, countercurrent spray column, and/or other apparatuses and/or methods. The apparatus may be heated using waste heat or other heat source for, including, but not limited to, promoting CO.sub.2 desorption, reducing viscosity and/or increasing the rate of solvent mixing.
[0100] The CO.sub.2 may pressurize, by any means, including but not limited to, closing and opening a release valve to allow the system to pressurize, utilizing a smaller gas release valve, temperature change, or using external compression. In the case where the CO.sub.2(g) is desorbed at a pressure greater than atmospheric pressure, less energy may be required for compression of this CO.sub.2(g), if compression is desired. The exiting gas stream may contain predominantly CO.sub.2. At least a portion of this desorbed CO.sub.2 may be used for, including, but not limited to, one or more or a combination of the following: enhanced oil recovery, methanol production, syngas production, fuel production, urea production, fertilizer production, carbonate, bicarbonate production, carbamate production, beverage production, greenhouse, agricultural applications, welding gas, turbine working fluid, laser gas, food production, inert gas, cement production, CO.sub.2 conversion processes, and other existing and future applications. This gas stream may be further treated by, including, but not limited to, water wash down, aqueous wash down, non-aqueous wash down, changes in pressure, changes in temperature, compression, vacuum, and an additional carbon capture process. Additives may be added to this gas stream prior, during or after treatment or in the absence of treatment. These additives include, but are not limited to, ammonia, electricity, light, hydrogen, amine, oxygen, methane, methanol, carbon monoxide, hydrogen sulfide, haloalkanes, chlormethane, dimethylether, hydrogen cynide, sulfur, acid or acid gas, hydroxide, oxide, carbonate, carbamate, and bicarbonate.
[0101] Maintaining CO.sub.2(g) in Headspace: Measures may be taken to ensure the gas stream or headspace contains a high concentration of CO.sub.2(g), especially during the first instance of use or after construction. This may be achieved by, including, but not limited to, purging the CO.sub.2(g) generation vessel with pure CO.sub.2(g) before the first run of the process. Self-purging may also be employed by using the CO.sub.2(g) desorbed during solvent addition in initial runs to displace or dilute the other gases present in the vessel.
[0102] Added Solvent: The added soluble substance may include, but is not limited to, one or more or a combination of the following: organic solvents, concentrated soluble substance solutions, water soluble polymers, combinations of soluble substances, solvent mixtures, emulsions, pure substance, pure solvent, aqueous solvent, surfactant containing solvents, zwitterions, solids, soluble solids, gases, liquid-solid mixtures, soluble gases, aerosols, suspended solids, solid-gas mixtures, super critical fluids, and fluid mixtures.
[0103] Precipitate during Solvent Addition CO.sub.2 Desorption: When a soluble substance is added to a CO.sub.2 rich solution, such as 2M aqueous ammonium bicarbonate, in addition to the desorption of CO.sub.2(g), a portion of the CO.sub.2 containing salt may precipitate as a solid. This precipitate may dissolve back into solution, including, but not limited to, as CO.sub.2(g) desorption occurs. This may be due to ammonium carbonate or carbamate (NH.sub.3:CO.sub.2 of 2:1) being more soluble than ammonium bicarbonate (NH.sub.3:CO.sub.2 of 1:1) in the water-soluble substance solution. In some embodiments there is no substantial precipitate formed.
[0104] Application of Heating or Cooling: Heating or cooling may be incorporated throughout the integrated process. For example, heating or cooling may be beneficial during CO.sub.2 desorption to increase CO.sub.2(g) yield and soluble substance solubility. Polyethylene glycols (PEGs) and polypropylene glycols (PPGs), for example, have higher Gibbs free energy of mixing and osmotic pressure at lower temperatures. Cooling may enhance CO.sub.2(g) desorption, including, but not limited to, due to the greater Gibbs free energy of mixing and osmotic pressure of PEGs and PPGs at cooler temperatures and the decreased solubility of the CO.sub.2 containing salts, such as ammonium bicarbonate or carbonate, at lower temperatures. Heating may enhance CO.sub.2(g) desorption, including, but not limited to, due to greater reaction kinetics and lower CO.sub.2 species solubility.
[0105] The soluble substance may be added to the CO.sub.2 rich solution as a concentrated aqueous or non-aqueous solution or in a pure form. Said concentrated solution of the soluble substance may contain a vol/vol % concentration of soluble substance as low as 0.0001% to as great as 99.99999%. Vol/vol % concentrations of the soluble substance or concentrated soluble substance solution may be practically greater than any of the following: 1%, or 5%, or 10%, or 11%, or 12%, or 13%, or 14%, 15%, or 16%, or 17%, or 18%, or 19%, or 20%, or 21%, or 22%, or 23%, or 24%, or 25%, or 26%, or 27%, or 28%, or 29%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%, or 41%, or 42%, or 43%, or 44%, or 45%, or 46%, or 47%, or 48%, or 49%, or 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 65%, or 70%, or 75%, or 80%, or 85%, or 90%, or 95%, or less than or equal to 100%.
[0106] The resulting concentration of the soluble substance in the CO.sub.2 desorption/mixing step may be a vol/vol % concentration of soluble substance as low as 0.0001% to as great as 99.99999%. Vol/vol % concentrations of the soluble substance in the CO2 desorption/mixing step or resulting mixed solution may be practically greater than any of the following: 0.1%, or 1%, or 2%, or 3%, or 4%, or 5%, or 5.5%, or 6%, or 6.5%, or 7%, or 7.5%, or 8%, or 8.5%, or 9%, or 9.5%, or 10%, or 10.5%, or 11%, or 11.5%, or 12%, or 12.5%, or 13%, or 13.5%, or 14%, or 14.5%, or 15%, or 15.5%, or 16%, or 16.5%, or 17%, or 17.5% or 18%, or 18.5%, or 19%, or 19.5%, or 20%, or 20.5%, or 21%, or 21.5%, or 22%, or 22.5%, or 23%, or 23.5% or 24%, or 24.5%, or 25%, or 25.5%, or 26%, or 26.5%, or 27%, or 27.5%, or 28%, or 28.5%, or 29%, or 29.5%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%, or 41%, or 42%, or 43%, or 44%, or 45%, or 46%, or 47%, or 48%, or 49%, or 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 65%, or 70%, or 75%, or 80%, or 85%, or 90%, or 95%, or less than 99%.
[0107] The maximum solubility of the soluble substance in the CO.sub.2 desorption/mixing step may be a vol/vol % concentration of soluble substance as low as insoluble to as great as completely miscible. Vol/vol % solubility of the soluble substance may be practically greater than any of the following: 0.001%, 0.01%, 0.1%, or 1%, or 2%, or 3%, or 4%, or 5%, or 6%, or 7%, or 8%, or 9%, or 10%, or 11%, or 12%, or 13%, or 14%, or 15%, or 16%, or 17%, or 18%, or 19%, or 20%, or 21%, or 22%, or 23%, or 24%, or 25%, or 26%, or 27%, or 28%, or 29%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%, or 41%, or 42%, or 43%, or 44%, or 45%, or 46%, or 47%, or 48%, or 49%, or 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 90.5%, or 91%, or 91.5%, or 92%, or 92.5%, or 93%, or 93.5%, or 94%, or 94.5%, or 95%, or 95.5%, or 96%, or 96.5%, or 97%, or 97.5%, or 98%, or 98.5%, or 99%, or 99.5%, or 99.9%, or 100%, or completely miscible.
[0108] Purity of CO.sub.2 Desorbed: The purity of CO.sub.2 may desirably by greater than 90%. The CO.sub.2 concentration range may be as low as 0.0001% to as great as 99.99999%. The purity or concentration of the desorbed CO.sub.2 may be as low as any of the following: 0.1% or greater than 0.1%, or 1%, or 2%, or 3%, or 4%, or 5%, or 6%, or 7%, or 8%, or 9%, or 10%, or 11%, or 12%, or 13%, or 14%, or 15%, or 16%, or 17%, or 18%, or 19%, or 20%, or 21%, or 22%, or 23%, or 24%, or 25%, or 26%, or 27%, or 28%, or 29%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%, or 41%, or 42%, or 43%, or 44%, or 45%, or 46%, or 47%, or 48%, or 49%, or 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 90.5%, or 91%, or 91.5%, or 92%, or 92.5%, or 93%, or 93.5%, or 94%, or 94.5%, or 95%, or 95.5%, or 96%, or 96.5%, or 97%, or 97.5%, or 98%, or 98.5%, or 99%, or 99.5%, or 99.9%, or less than or equal to 100%.
[0109] Partial Pressure of CO.sub.2 Desorbed: The partial pressure of CO.sub.2 may be greater than 0.5 atm or 1 atm. The CO.sub.2 partial pressure range may be as low as 0.001 atm to as great as 100,000 atm, liquid CO.sub.2, supercritical CO.sub.2, or solid CO.sub.2. The partial pressure of CO.sub.2 may be as low as any of the following: 0.001 atm, or 0.01 atm, or greater than or less than 0.05 atm, or 0.1 atm, or 0.2 atm, or 0.3 atm, or 0.4 atm, or 0.5 atm or 0.6 atm, or 0.7 atm, or 0.8 atm, or 0.9 atm, or 1 atm, or 1.1 atm, or 1.2 atm, or 1.3 atm, or 1.4 atm, or 1.5 atm, or 1.6 atm, or 1.7 atm, or 1.8 atm, or 1.9 atm, or 2 atm, or 2.1 atm, or 2.2 atm, or 2.3 atm, or 2.4 atm, or 2.5 atm, or 2.6 atm, or 2.7 atm, or 2.8 atm, or 2.9 atm, or 3 atm, or 3.5 atm, or 4 atm, or 4.5 atm, or 5 atm, or 5.5 atm, or 6 atm, or 6.5 atm, or 7 atm, or 7.5 atm, or 8 atm, or 8.5 atm, or 9 atm, or 9.5 atm, or 10 atm, or 12 atm, or 15 atm, or 18 atm, or 20 atm, or 22 atm, or 25 atm, or 28 atm, or 30 atm, or 40 atm, or 50 atm, or 60 atm, or 75 atm, or 100 atm, or 150 atm, or 200 atm, or 500 atm, or 1,000 atm, or 10,000 atm, or 100,000 atm, or less than 1,000,000 atm.
[0110] The purity or concentration of the desorbed CO.sub.2 or final CO.sub.2 produced may be dependent on the application. The setup may contain other gases than CO.sub.2(g). The other gas or gases present in with this CO.sub.2 may be dependent on the application. For example, if the CO.sub.2 will be mixed with hydrogen (such as at about a 2:1 or 3:1 ratio) to produce CO.sub.2 derived chemicals, hydrogen may be added as a headspace gas during CO.sub.2 desorption. This example may reduce CO.sub.2 capture energy requirements, including, but not limited to, due to the requirement of a lower partial pressure of CO.sub.2(g) desorbed and lower final solvent concentration required.
Soluble Substance and CO.SUB.2.-Lean Absorption Solution Recovery
[0111] In this stage, the substance or substances may be recovered via one or more separation mechanisms. This stage involves separating the solution produced by the CO.sub.2 desorption stage into two main streams: 1) the CO.sub.2-lean absorption solution; 2) the soluble substance. The absorption solution is recycled back to the CO.sub.2 absorption stage and the soluble substance is recycled back to the substance CO.sub.2 desorption stage.
[0112] The separation devices and mechanisms employed are dependent on the type or types of added substances. Separation devices and mechanisms include, but are not limited to, one or more or a combination of the following: semi-permeable membrane, nanofiltration, organic solvent nanofiltration, reverse osmosis, ultrafiltration, microfiltration, hot nanofiltration, hot ultrafiltration, distillation, membrane distillation, flash distillation, multi-effect distillation, mechanical vapor compression distillation, switchable solvent, hybrid systems, thermally switchable solvent, centrifuge, or filter or combinations thereof.
[0113] Specific recovery methods or separation devices and mechanisms and combinations thereof are further described herein.
Nonvolatile Solvent Addition with Membrane Recovery
[0114] Example embodiments include, but are not limited to,
Embodiment End-to-End Overview:
[0115] 1) Absorption: Gas containing CO.sub.2 enters the absorption column and CO.sub.2 is absorbed in a CO.sub.2-lean aqueous absorbent-carbon dioxide solution, forming a CO.sub.2-rich aqueous absorbent-solution. The remaining inert gases from the flue gas (N.sub.2, O.sub.2, Ar, low concentrations of CO.sub.2) are released from the absorption column. The CO.sub.2 rich solution created is transferred to stage 2.
[0116] 2) CO.sub.2 Desorption: A concentrated soluble substance solution or ‘concentrate’, such as 30% PEG, 70% CO.sub.2 lean aqueous ammonia-carbon dioxide, is added and mixed with the CO.sub.2 rich solution at a preset vol/vol % ratio under room temperature and pressure conditions. CO.sub.2(g) is desorbed from the CO.sub.2 rich solution and may undergo compression or other treatment prior to utilization. The CO.sub.2-lean mixed solution containing the added substance, is transferred to stage 3.
[0117] 3) Soluble Substance and Absorption Solution Regeneration via Nanofiltration: The CO.sub.2-lean solution containing the soluble substance, such as Polyethylene Glycol (PEG) or Polypropylene Glycol (PPG), is fed into a nanofiltration membrane module and pressurized using a pump. The nanofiltration membrane rejects the dissolved soluble substance while allowing water, the CO.sub.2 absorbent or absorbents (such as ammonia or amine) and carbon dioxide to pass. Two aqueous streams are generated: 1) a ‘concentrate’ stream (30% PEG(1) in diagram), which contains a high concentration of the soluble substance, such as PEG or PPG; 2) a ‘permeate’ stream (CO.sub.2 lean in diagram) which contains less, minimal concentrations, or none of the added substance, such as PEG or PPG. Additional CO.sub.2 may be desorbed from the ‘concentrate’ side and may be used as additional captured CO.sub.2 (not shown in diagram). The ‘concentrate’ stream is transferred to stage 2 (CO.sub.2 desorption) and the ‘permeate’ stream is transferred to stage 1 (flue gas CO.sub.2 absorption).
Advantages, include, but are not limited to: [0118] Completely new CO.sub.2 desorption mechanism that is temperature independent. [0119] Capable of desorbing CO.sub.2 at room temperature and pressure, or above or below room temperature [0120] 90% less energy required than most efficient existing amine processes [0121] Approaches thermodynamic limit for CO.sub.2 capture [0122] Highly Scalable—superior performance even at a small scale [0123] No thermal input required [0124] No significant retrofit to power plant [0125] Simply uses flue gas stream and a small amount of electricity (no steam or other thermal input) [0126] Non-toxic, non-volatile and widely available reagents [0127] Low Capital Cost [0128] Ultra-low cost and widely available reagents, including, but not limited to—soluble polymer (including, but not limited to, PEG, PPG, or other substances), Ammonia or other CO.sub.2 absorbent, Water [0129] Inexpensive Materials—Room Temperature, standard industrial equipment (absorption column, mixer, wastewater treatment nanofiltration modules) [0130] Minimal or no reagent degradation
[0131] Description: The embodiment is composed of three main steps: 1) The addition/contacting of a gas containing CO.sub.2 to convert aqueous ammonia, ammonium or amine containing CO.sub.2 lean solution to a CO.sub.2 rich solution. The remaining inert gases may undergo further purification, treatment or compression; 2) The addition of a large molecular weight (MW) water soluble substance or substances to the CO.sub.2 rich solution to desorb CO.sub.2(g), creating a CO.sub.2 lean solution+added substance+CO.sub.2(g). This CO.sub.2(g) stream may undergo further purification, treatment or compression; 3) The recovery of the added substance or substances using a separation mechanism. The CO.sub.2 lean aqueous soluble substance-CO.sub.2 absorbent-carbon dioxide solution formed in the second stage is fed into a membrane module and may be separated using pressurization. The separation mechanism may include, but is not limited to, one or more or combination of the following: microfiltration, ultrafiltration, nanofiltration organic solvent nanofiltration and reverse osmosis. The membrane rejects the organic solvent or soluble substance, while allowing the CO.sub.2 lean aqueous ammonia-carbon dioxide salt to pass through the membrane. The solution that passes through the membrane, or the permeate stream, is then transferred to the CO.sub.2 absorption column. The solution rejected by the membrane, which contains a higher concentration of the soluble substance, is recycled to the CO.sub.2 desorption stage as the soluble substance containing solution.
[0132] The type of membrane or filter employed may be dictated by the molecular weight of the soluble substance added, which may be advantageously larger than the molecular weight cut-off of the membrane. The molecular weight cut-off of the membrane or filter may be sufficiently large to allow aqueous ammonia-carbon dioxide species to pass though or to be minimally rejected. The power source of the pump is not of particular importance, however it may be powered by electricity, pressure exchanger, turbocharger, hydraulic pressure, heat, pressure retarded osmosis, or forward osmosis.
[0133] Following the membrane or filter based separation, energy can be recovered by both or either the permeate (the absorption solution) and the concentrate (the soluble substance containing solution). These energy recovery devices are known in the art and include, but are not limited to, pressure exchangers and turbochargers.
[0134] The embodiment may be heated or cooled where advantageous. For example, the solvent addition and mixing step may be heated or cooled for various purposes, including, but not limited to, increasing CO.sub.2(g) yield, decreasing timeframe of CO.sub.2(g) generation, increasing solvent solubility, reducing energy consumption in the membrane or filtration module or a combination thereof. Energy consumption in the membrane or filtration module may be reduced from solution or module heating due to, but not limited to, the one or more of the following: 1) reduction of osmotic pressure (which decreases with increasing temperature in PEGs, PPGs and other water soluble polymers), reduction in concentration polarization, reduction in viscosity and change in solubility. Any portion of the process may be heated or cooled. Heat sources may include, but are not limited to, waste heat, power plant waste heat, steam, heat, pump or compressor waste heat, industrial process waste heat, steel waste heat, metal refining and production waste heat, paper mill waste heat, cement production waste heat, calcination waste heat, factory waste heat, petroleum refining waste heat, solar heat, solar pond, air conditioner waste heat, combustion heat, geothermal heat, ocean or water body thermal heat, stored heat, and CO.sub.2(g) absorption solution heat. Temperatures of heating or cooling for any of the embodiments disclosed include, but are not limited to, less than any of the following: −20° C., or −10° C., or 0° C., or 10° C., or 20° C., or 25° C., or 30° C., or 35° C., or 40° C., or 41.5° C., or 41.5° C., or 41.5° C.-60° C., or 45° C., or 50° C., or 55° C., or 60° C., or 60-100° C., or 110° C., or 150° C. For example, power plant condenser waste heat is generally abundant at ˜41.5° C. and may be employed. Relatively lower molecular weight solvents may be employed if advantageous, including, but not limited to, polyethylene glycols 150-2000, polypropylene glycols 425-4000 and glycol ethers, such as triglyme. Although relatively lower molecular weight solvents or soluble substances, such as polyethylene glycols 150-2000, may have a higher osmotic pressure for a given volume/volume % concentration, these may be advantageous due to including, but not limited to, one or more of the following: 1) exhibit lower viscosity, 2) higher solubility, 3) less prone to degradation, 4) less expensive, 5) lower concentration polarization, 6) higher mole fraction per given vol/vol %, 7) greater Gibbs free energy of mixing and 8) greater influence on dielectric constant. Relatively larger molecular weight solvents may be advantageous due to one or more of the following: 1) lower osmotic pressure, 2) greater reduction of osmotic pressure with heat, 3) allow for the use of a larger pore size membrane or filter, 4) allow for the use of a higher permeability membrane, 4) may possess an LCST or UCST phase change with temperature and 5) may decrease in solubility with changes in temperature. The process may be constructed for large scale, stationary CO.sub.2 capture.
[0135] The process may also be constructed and transported in smaller scale modules or as a unit, such as in shipping containers and transported and used in other locations. This may facilitate the ability to capture carbon dioxide in remote locations, in applications including, but not limited to, oil and gas production, cement production, mining and air CO.sub.2 capture. The process may also be constructed as a stationary process.
[0136] The added concentrate, which may be a solution with a high concentration of the large molecular weight soluble substance, may comprise one or more or a combination of the following: a solid, a liquid, an aqueous solution containing the recovered substance, an aqueous solution containing the recovered solvent and CO.sub.2 absorption species, an aqueous solution containing the recovered solvent and CO.sub.2 absorption species and CO.sub.2 species or a combination thereof.
[0137] Application of Heating or Cooling: Heating prior or during membrane recovery may reduce energy consumption due to, including, but not limited to, lower osmotic pressure and lower concentration polarization. Chilling may be useful in the absorption column to reduce ammonia slip.
[0138] If the solution is mildly heated, the energy required to separate water soluble polymers, hydrogels and other substances separable via a membrane may be reduced for reasons, including but not limited to, 1) lower concentration polarization; 2) lower viscosity; 3) lower osmotic pressures at higher temperatures in aqueous solutions. CO.sub.2(g) may be desorbed during Step 3 with or without heating. This CO.sub.2(g) and other CO.sub.2(g) desorbed at or between stages 1, 2 or 3 of this process may undergo the same use or treatment as the CO.sub.2(g) desorbed from the desorption stage (stage 2), including use as captured CO.sub.2(g). CO.sub.2(g) may be desorbed due to, including, but not limited to, one or more or a combination of the following: increase in soluble substance concentration, a further decrease in the dielectric constant in the solution, weakening of the hydration shells solvating the aqueous ammonia (or other CO.sub.2 absorbent molecule or molecule combination)-carbon dioxide compound, or changes in temperature or pressure. The pressure of the CO.sub.2(g) generated may supplement the pressurization energy requirements of the pump or other pressurization method.
[0139] The regeneration portion of this embodiment may employ, including, but not limited to one, or more or a combination of the following: reverse osmosis, nanofiltration, organic solvent nanofiltration, ultrafiltration, microfiltration or switchable solvent.
[0140] The embodiment may employ a reverse osmosis membrane with a low molecular weight cut-off, including but not limited to, less than any of the following: 250 da, or 200 da, or 150 da, or 125 da, or 100 da, or 95 da, or 90 da, or 85 da, or 80 da, or 75 da, or less than the hydration radius of ammonium bicarbonate. For example, this embodiment may employ aqueous ammonia as the CO.sub.2 absorbent. In this instance, it may be advantageous for the NH.sub.3:CO.sub.2 molar ratio of the aqueous ammonia-carbon dioxide in the solution produced by the desorption stage to be greater than 1.5:1 or the pH to be greater than about 8.5. Ionic aqueous ammonia (or ammonium)-carbon dioxide species may become free dissolved ammonia or carbon dioxide under these conditions. The hydration radius of free ammonia or carbon dioxide is significantly smaller than the hydration radius of ionic species of ammonia (ammonium) and carbon dioxide (bicarbonate or carbonate or carbamate). Thus, under these conditions, the ammonia-carbon dioxide may more freely pass through a relatively small molecular weight cut-off reverse osmosis or forward osmosis membrane. This may allow for the use of lower molecular weight added substances, such as ethylene glycol, ethylene carbonate, propylene glycol, propylene carbonate, and polyethylene glycol (PEG) 200, which may be advantageous due to, including, but not limited to, one or more or a combination of the following: greater solubility, lower viscosity, lower cost, exhibit a greater Gibbs free energy of mixing, exhibit a greater influence on solution dielectric constant, less prone to degradation, and exhibit less concentration polarization during membrane solvent recovery. Additionally, it may allow for appreciably complete recovery or removal of the added solvent, including when a relatively larger molecular substance is employed.
[0141] Multicomponent separation devices or multistage separation devices may be employed. Said device or devices may include, but are not limited to, one or more or a combination of the following: binary distillation, azeotrope distillation, membrane distillation, mechanical vapor compression, hybrid systems, flash distillation, multistage flash distillation, multieffect distillation, extractive distillation, switchable solvent, reverse osmosis, nanofiltration, organic solvent nanofiltration, ultrafiltration, and microfiltration. For example, such a hybrid system may involve at least partially recovering the soluble substance using nanofiltration and then further concentrating the soluble substance using membrane distillation.
[0142] Another example of such a hybrid system may be a process wherein a switchable solvent ‘switches’ out of solution due to the presence of a stimulant, such as a change in temperature, then nanofiltration is employed to further concentrate the switchable solvent or remove remaining switchable solvent in the CO.sub.2 lean solution. The switchable solvent or other substance dissolved in solution may be further recovered or concentrated or even removed from the one or more layers or separate solutions that are formed.
[0143] Applied Pressure or Osmotic Pressure of Solution: The osmotic pressure range of the resulting water soluble substance solution may be as low as 0.001 atm to as great as 1,000,000 atm. The osmotic pressure may be as low as less than any of the following: 0.001 atm, or 0.01 atm, or greater than or less than 0.05 atm, or 0.1 atm, or 0.2 atm, or 0.3 atm, or 0.4 atm, or 0.5 atm or 0.6 atm, or 0.7 atm, or 0.8 atm, or 0.9 atm, or 1 atm, or 1.1 atm, or 1.2 atm, or 1.3 atm, or 1.4 atm, or 1.5 atm, or 1.6 atm, or 1.7 atm, or 1.8 atm, or 1.9 atm, or 2 atm, or 2.1 atm, or 2.2 atm, or 2.3 atm, or 2.4 atm, or 2.5 atm, or 2.6 atm, or 2.7 atm, or 2.8 atm, or 2.9 atm, or 3 atm, or 3.5 atm, or 4 atm, or 4.5 atm, or 5 atm, or 5.5 atm, or 6 atm, or 6.5 atm, or 7 atm, or 7.5 atm, or 8 atm, or 8.5 atm, or 9 atm, or 9.5 atm, or 10 atm, or 12 atm, or 15 atm, or 18 atm, or 20 atm, or 22 atm, or 25 atm, or 28 atm, or 30 atm, or 35 atm, or 40 atm, or 45 atm, or 50 atm, or 55 atm, or 60 atm, or 65 atm, or 70 atm, or 75 atm, or 80 atm, or 85 atm, or 90 atm, or 95 atm, or 100 atm, or 150 atm, or 200 atm, or 500 atm, or 1,000 atm, or 10,000 atm, or 100,000 atm, or less than 1,000,000 atm, or pure solvent.
Science:
[0144] Organic Solvent and CO.sub.2 Lean Absorbing Solution Recovery:
[0145] This embodiment employs a nanofiltration membrane with a pore size sufficiently small to reject the large molecular weight organic solvent and sufficiently large to allow aqueous ammonia-carbon dioxide salts to pass through the membrane. An effective membrane for this process may have molecular weight cutoff of above 200 Daltons to allow hydrated ammonia or amine and carbon dioxide to pass through the membrane and below the molecular weight of the organic solvent or soluble substance, such as PEG 600.
[0146] Energy for separation is supplied by pressurization, which may be accomplished using electricity and pumps used in commercial reverse osmosis desalination and nanofiltration process. Energy requirements in commercial aqueous membrane-based separation processes can approach the minimum thermodynamic energy requirement, exponentially improving the efficiency of CO.sub.2 capture. Embodiments may include: [0147] Desorbing CO.sub.2 through the presence of a water-soluble solvent and end-to-end process [0148] Using non-volatile solvents, including, but not limited to, Polyethylene glycols [0149] Separating water soluble solvents using semipermeable membrane, including, but not limited to, nanofiltration membrane [0150] Solvent(s) at least partially rejected by membrane(s) [0151] Absorption solution (ammonia, water, CO.sub.2) is not rejected or minimally rejected by said membrane(s) [0152] Using waste heat or chilling to accelerate or foster CO.sub.2 desorption and other hybrid waste heat and membrane recovery process combinations
Experimental Data
[0153] Embodiment Tested: (1) CO.sub.2 is absorbed in the CO.sub.2 lean aqueous ammonia in the absorption column, forming CO.sub.2 rich aqueous ammonia; (2) PEG concentrate is added and mixed with the CO.sub.2 rich aqueous ammonia, desorbing CO.sub.2 and forming a CO.sub.2 lean solution; (3) PEG concentrate and CO.sub.2 lean aqueous ammonia are separated using nanofiltration and recycled. Nanofiltration membranes reject PEG, while ammonia, water and carbon dioxide species pass through the membranes.
[0154] CO.sub.2 Desorption Experiments: The CO.sub.2 desorption stage of this embodiment involves adding the substance, such as a concentrated aqueous PEG solution, to the CO.sub.2 rich aqueous CO.sub.2 absorbent-carbon dioxide solution, such as ammonia-carbon dioxide, from the absorption column. Pure CO.sub.2(g) is desorbed at room temperature and pressure (RTP) conditions.
[0155] The following shows data from experiments assessing the desorption rate and total yield of pure CO.sub.2(g) in relation to final PEG concentration and ammonium bicarbonate concentration. Pure PEG 600 was injected and mixed at a consistent mixing rate. The CO.sub.2 desorption trials were conducted at room temperature and atmospheric pressure.
[0156] The graph at
Note:
[0157] 30 mL=30 mL PEG+100 mL 2M NH.sub.4HCO.sub.3(aq)=˜23% PEG
10 mL=10 mL PEG+100 mL 2M NH.sub.4HCO.sub.3(aq)=9.09% PEG
7 mL=7 mL PEG+100 mL 2M NH.sub.4HCO.sub.3(aq)=6.54% PEG
6 mL=6 mL PEG+100 mL 2M NH.sub.4HCO.sub.3(aq)=5.66% PEG
5 mL=5 mL PEG+100 mL 2M NH.sub.4HCO.sub.3(aq)=4.76% PEG
The graph at
While not wishing to be bound by any particular theory it may be concluded: [0158] 1. There is a threshold concentration to initiate CO.sub.2 desorption. In the case of PEG 600 (graph above), this threshold concentration is ˜6 mL or 5.66% concentration. Anything below this concentration will minimally desorb CO.sub.2 (as seen by the 5 mL case). [0159] 2. Increasing the concentration beyond this threshold concentration will result in greater CO.sub.2 desorption. The influence of increasing the solvent concentration on total CO.sub.2 desorption and rate of CO.sub.2 desorption diminishes the higher the concentration. [0160] 3. CO.sub.2 desorption rates are greatest during the first 15-20 minutes after solvent addition.
[0161] Optimization may involve, including, but not limited to, changing mixing rate, soluble substance type, soluble substance concentration, CO.sub.2 absorbent solution, CO.sub.2 absorbent concentration, CO.sub.2 absorbent combination and temperature. Optimization of solvent type may involve determining the most effective molecular weights and molecular structures of each soluble substance type and making most effective use of each soluble substances' properties. For example, the osmotic pressure of aqueous propylene glycols (PPGs) decrease significantly with temperature, even becoming thermally switchable at higher temperatures. For example, the osmotic pressure of a 50% PPG 425 vol/vol solution is ˜75% less at 40° C. than 20° C. (pg. 38, http://projekter.aau.dk/projekter/files/17652274/Investigation_of_Polypropylene_Glycol_425_as_a_Draw_Solution_for_Forward_Osmosis.pdf, incorporated herein by reference). An example of making optimal use of this property may involve preheating the solution produced in the CO.sub.2 desorption mixer prior to the nanofiltration soluble substance recovery stage. This may reduce regeneration energy requirements by reducing osmotic pressure, viscosity and concentration polarization.
[0162] These experiments use 2M concentration ammonium bicarbonate, which is near the ammonium bicarbonate solubility limit of 2.7M at 20° C. Higher concentrations than 2.7M may be employed, even at temperatures below 20° C., as the process may function properly under conditions where the CO.sub.2 rich or CO.sub.2 lean streams comprise of solids or contain solids or comprise a solid-liquid slurry.
[0163] Solid precipitation and dissolution may occur throughout the process, including, but not limited to, due to changes in soluble substance concentration, CO.sub.2 loading, and temperature. For example, precipitate may form in the absorption column, such as due to the increase in CO.sub.2 concentration. The precipitate may dissolve back into solution during the CO.sub.2 desorption or soluble substance regeneration stages, due to, including, but not limited to, a decrease in CO.sub.2 concentration, increases in temperature, and recovery of at least a portion of the soluble substance.
[0164] Prior to the regeneration stage, such as nanofiltration soluble substance recovery or distillation soluble substance recovery, a separation device, such as a filter, may be employed, for purposes, including but limited to, preventing the buildup of solids in the substance regeneration component.
[0165] Solubility of ammonium bicarbonate increases with temperature until it begins to decompose at 40° C.-60° C. Thus, higher concentrations than 2.7M (the solubility limit of ammonium bicarbonate in water at 20° C.) may be still contain no solids, including, but not limited to, if the temperature is raised. In this instance, ammonium bicarbonate, carbonate or sesquicarbonate precipitate may form in the absorption column, including, but not limited to, because the absorption column may operate at near or below room temperature to prevent ammonia slip. Maximizing concentration may be useful as it may, including, but not limited to, increase the CO.sub.2 absorption-desorption capacity.
Calculations
[0166] Nanofiltration PEG 600 Energy Requirement Calculations: This stage employs nanofiltration membranes with a pore size sufficiently small to reject the large molecular weight organic solvent, such as polyethylene glycol, or other soluble substance and sufficiently large to allow aqueous ammonia-carbon dioxide salts, or other CO.sub.2 absorbent-CO.sub.2 species, to pass through the membrane. An effective membrane for this process may have a molecular weight cutoff of above 200 Daltons to allow hydrated ammonia and carbon dioxide to pass through the membrane and below the molecular weight of the organic solvent (e.g. PEG 600).
[0167] Aqueous PEGs are commonly employed to evaluate the molecular weight cutoff of standard reverse osmosis and nanofiltration membranes. PEG is nontoxic and inert, and may pose little threat of degradation, fouling or other unintended interaction with nanofiltration membranes. The process may use standard industrial nanofiltration membrane modules and setups known in the art.
[0168] Energy for separation may be supplied by pressurization, which may be accomplished using electricity and pumps used in commercial reverse osmosis desalination and nanofiltration processes known in the art. Energy requirements in commercial aqueous membrane-based separation processes may approach the minimum thermodynamic energy requirement, exponentially improving the efficiency of CO.sub.2 capture.
[0169] Below is the modelled energy consumption of the process and estimated the CO.sub.2 generated from a 9.09% v/v concentration solution of PEG 600 in a CO.sub.2 rich aqueous ammonia-carbon dioxide solution. 9.09% v/v was a sufficient concentration of PEG 600 to convert 25% of aqueous CO.sub.2 into pure CO.sub.2(g) over a 30-minute period. The energy consumption per kg of CO.sub.2 captured is slightly greater than the thermodynamic limit for flue gas capture (172 kJ/kg CO.sub.2) and over 96% less energy than the chilled ammonia process.
TABLE-US-00001 Pressure (1.5*π) Energy Consumption ATM (MJ/m{circumflex over ( )}3) (MJ/kg of CO.sub.2 captured) 48.5 4.9 0.222
[0170] The nanofiltration setup may be designed based on optimized solution flow rates and PEG concentration in the ‘PEG-concentrate’ added solution and the mixed solution. These parameters may be determined based on the absorption column and CO.sub.2 desorption stages.
Types of Substances
[0171] Generally desirable properties: There are a wide range of substances capable of being added to an aqueous solution containing ammonia, ammonium, amine or bicarbonate, carbonate or carbamate species that would desorb CO.sub.2 can be subsequently recovered using membrane or filter based processes (e.g. Microfiltration, Ultrafiltration, Nanofiltration, Reverse Osmosis). The following is a list of potentially desirable properties for these added substances. Desired substances may include one or more of the following, although the properties are not limited to those described herein and added substances may or may not exhibit any of these properties. [0172] High solubility in water or aqueous solutions [0173] Molecular weight sufficient in size to be rejected by the desired membrane or filter (above the molecular weight cut-off) [0174] Low cost [0175] Non-hazardous and compatible with most conventional equipment [0176] Does not react with ammonia or carbon dioxide in unfavorable ways [0177] Does not degrade or degrades slowly or degradation can be inhibited
[0178] Solvents that meet the properties thereof include, but are not limited to, a wide range of glycols (such as polyethylene glycols [PEG] and polypropylene glycols [PPG]).
Solvent Addition with Distillation Recovery
[0179] Embodiments described include the embodiment shown in
[0180] Brief Description: The system is composed of three main steps: 1) Gas containing CO.sub.2 enters the absorption column and CO.sub.2 is absorbed in a CO.sub.2-lean aqueous absorbent-carbon dioxide solution, forming a CO.sub.2-rich aqueous absorbent-carbon dioxide solution. The remaining inert gases from the flue gas (N.sub.2, O.sub.2, Ar, low concentrations of CO.sub.2) are released from the absorption column. 2) The addition of a water-soluble solvent to a CO.sub.2 rich solution, resulting in the formation of gaseous CO.sub.2(g) and a CO.sub.2-lean solution. The gaseous CO.sub.2(g) may undergo further purification or treatment to remove solvent, water vapors, or traces of absorbent vapor, which may be recycled in the process; 3) The distillation and condensation of the low boiling point solvent from the remaining CO.sub.2 lean solution, which may include using ultra low grade heat (less than any of the following: ˜42° C., or 60° C., or 80° C., or 100° C.). The CO.sub.2 lean solution, which now contains an appreciably lower concentration of organic solvent, is circulated to the absorption column, while the condensed organic solvent is circulated to the substance addition desorption stage.
[0181] In instances where the solvent used has a higher boiling point than the temperature of the waste heat, distillation may be conducted by exploiting the high vapor pressure of the solvent via one or more or a combination of the following: multi-effect distillation, membrane distillation, a lower temperature condenser, vapor compression, or mechanical vapor compression distillation. The CO.sub.2-lean solution, after the recovery of the solvent, may be recycled to the first step of the process.
[0182] 1) Absorption:
[0183] Dilute CO.sub.2 in flue gas is absorbed in a CO.sub.2 lean aqueous ammonia-carbon dioxide solution forming a CO.sub.2 rich aqueous ammonia-carbon dioxide solution. The CO.sub.2(g) lean aqueous ammonia-carbon dioxide solution may be composed of predominantly aqueous ammonium carbonate and ammonium carbamate at an NH.sub.3:CO.sub.2 molar ratio that may be greater than 1.5:1 and may be near 2:1. CO.sub.2(g) is absorbed in the CO.sub.2 lean aqueous ammonia to form aqueous ammonium bicarbonate at an NH.sub.3:CO.sub.2 molar ratio, such as less than 1.5:1 and near 1:1. Dilute CO.sub.2(g) is absorbed in a CO.sub.2 lean aqueous ammonia-carbon dioxide solution according to the following chemical reaction:
(NH.sub.4).sub.2CO.sub.3(aq)+H.sub.2O(aq)+CO.sub.2(dilute gas).fwdarw.2NH.sub.4HCO.sub.3(aq)
2) CO.SUB.2 .Desorption:
[0184] CO.sub.2 is desorbed by adding one or more water soluble, low cost organic solvents under moderate conditions to the CO.sub.2 rich aqueous ammonia-carbon dioxide solution, such as room temperature and pressure conditions. In the case of the low-grade waste heat powered CO.sub.2 capture process, a low boiling point organic solvent, such as acetone, dimethoxymethane, acetaldehyde, methyl formate, or dimethyl ether is employed. CO.sub.2(g) is desorbed under substantially room temperature and pressure (RTP) conditions according to the following chemical reaction:
2NH.sub.4HCO.sub.3(aq)+Organic Solvent(l).fwdarw.(NH.sub.4).sub.2CO.sub.3(aq)+CO.sub.2(g)+H.sub.2O(aq)+Organic Solvent(aq)
[0185] CO.sub.2(g) is desorbed from solution due to the organic solvent reducing the solution dielectric constant. It may be theorized that aqueous ammonia catalyzes and fosters the hydration of CO.sub.2 into carbonic acid, thus enabling CO.sub.2 to dissolve at a significantly greater concentration than it would without the presence of ammonia. The addition of an organic solvent may weaken the aqueous ammonia catalyzed hydration shells surrounding the dissolved CO.sub.2 due to reduction of the solution dielectric constant, thus prompting the generation of CO.sub.2(g) owing to the significantly lower solubility of aqueous phase CO.sub.2 when uncatalyzed by ammonia. Significant pure CO.sub.2(g) yields were achieved under room temperature and pressure conditions in a relatively short timeframe.
[0186] 3) CO.sub.2 Lean Absorbing Solution and Organic Solvent Recovery:
[0187] The CO.sub.2 lean aqueous ammonia-carbon dioxide-organic solvent solution created in stage 2 is separated into pure organic solvent and an aqueous CO.sub.2 lean ammonia-carbon dioxide solution using low temperature distillation. The CO.sub.2 lean absorbent-carbon dioxide salt may predominantly remain in the aqueous solution during distillation, such as with absorbent volatilization of less than any of the following: 10%, or 5%, or 2%, or 1%, or 0.5%, or 0.1%, or 0.01%, while the organic solvent is volatized and condensed. The CO.sub.2 lean absorbing solution and organic solvent are recovered according to the following:
(NH.sub.4).sub.2CO.sub.3(aq)+Organic Solvent(aq)+Low Grade Heat.fwdarw.(NH.sub.4).sub.2CO.sub.3(aq)+Organic Solvent(g)
Organic Solvent(g)+Condenser.fwdarw.Organic Solvent(l)
[0188] In this embodiment, it may be desirable for ammonia-carbon dioxide decomposition to be minimized.
[0189] CO.sub.2 desorption or absorbent-CO.sub.2 salt decomposition, unintended or intended, may occur during this stage. Desorbed CO.sub.2 may be separated from the organic solvent vapor and treated similarly to the captured CO.sub.2 produced in the desorption or mixing step. In the instance where the CO.sub.2 absorbent exhibits volatility, such as in the case of ammonia, the CO.sub.2 absorbent may be recycled, including, but not limited to, by dissolving in the added organic solvent or other added substance in the CO.sub.2 desorption step.
[0190] Additional Details: [0191] A multi-substance solvent may be used. Said solutions or mixtures may be desired to be azeotropes due to their property to function with a uniform boiling point. However, solvent mixtures do not have to be azeotropes, and may be mixtures of solvents that may or may not each boil at different temperatures. Mixtures may be composed of a combination of substances for any one or more reasons that may include, but are not limited to, improving properties, such as lower temperature boiling point, lower enthalpy of vaporization, greater solubility and lower dielectric constant or a solvent may be added to prevent an unfavorable reaction between the CO.sub.2 absorbent salt and a substance. [0192] CO.sub.2 may be desorbed during the distillation step. This CO.sub.2 and other gases that may be present, including, but not limited to, CO.sub.2 absorbent, solvent vapor, and water vapor, may be separated and/or treated. CO.sub.2 released in the distillation column and any other stage of the process may be utilized or treated by any methods or means, including those described for Stage 2. [0193] The particular mechanism used to separate the added solvent from the solution may include, but is not limited to, one or more or a combination of the following: binary distillation, azeotrope distillation, mechanical vapor compression, membrane distillation, hybrid systems, flash distillation, multistage flash distillation, multieffect distillation, extractive distillation, switchable solvent, reverse osmosis, nanofiltration, organic solvent nanofiltration, ultrafiltration, and microfiltration. [0194] The CO.sub.2 desorption stage, the headspace gases may self-pressurize or pressurize. This may be advantageous due to, including, but not limited to, reductions in compression energy requirements and less energy demands for water wash down or other organic solvent and CO.sub.2 absorbent separation process. [0195] Water wash-downs or other treatment processes may be applied at any stage of the process, including to some or all entering and exiting fluid streams. This includes, but is not limited to: [0196] Purification or removal of one or more or a combination of the following from the gas stream exiting the CO.sub.2 absorber or ‘inert gases: organic solvent, ammonia, other CO.sub.2 absorbent, other impurity, other chemical or water [0197] Purification or removal of one or more or a combination of the following from the gas stream exiting the CO.sub.2 desorption stage: organic solvent, ammonia, other CO.sub.2 absorbent, other impurity, other chemical or water [0198] Purification or removal of one or more or a combination of the following from the gas stream, if any, exiting the soluble substance recovery stage: organic solvent, ammonia, other CO.sub.2 absorbent, other impurity, other chemical or water [0199] Larger molar mass water soluble molecules, such as soluble molecules with a molecular weights greater than 200 daltons, may be included in solution to reduce total quantity of moles and increase the added organic solvent mole fraction, which may reduce temperature requirements during distillation in accordance with Raoult's Law.
[0200] For the embodiment shown in
[0201] Solvents that typically do not react with ammonia include those in the categories of Ethers and low molecular weight Alcohols. These substances rarely form unfavorable reactions with ammonia.
Power Plant Waste Heat Quality and Quantity:
[0202] According to http://pubs.acs.org/doi/abs/10.1021/es5060989, incorporated herein by reference, 96% of power plant waste heat energy is at or below a temperature of 41.5° C. The remaining 4% is the higher temperature heat of the exhaust gas stream(s). Present carbon capture systems use higher temperatures (usually 110° C.-130° C.) and higher pressures (2-136 atm) and, therefore, cannot be solely powered by waste heat. Instead, these processes divert steam away from power generation and use it to power carbon capture. The process described herein may be capable of using abundant low temperature waste heat to capture carbon dioxide, allowing for the capture of carbon dioxide without appreciably impacting power plant efficiency.
The Ammonia-Carbon Dioxide-Water System:
[0203] In this embodiment, the solvent may be distilled at or below 85° C. without appreciable volatilization of ammonia from solution at atmospheric pressure. In the instance where CO.sub.2(g) or NH.sub.3(g) are released from solution, these may re-dissolve in solution when the solvent is recycled. In the instance described thereof, CO.sub.2(g) may be released in significant excess to NH.sub.3(g), and may be removed as captured CO.sub.2(g).
Raoult's Law:
[0204] Raoult's law may be useful for the solvent distillation step of this embodiment. Raoult's Law describes the relationship between the mole fraction of a liquid in solution and the liquid's vapor pressure (ex. Mole fraction*Partial pressure of liquid at temperature=Partial pressure in system). In accordance with Raoult's Law, traces of added solvent may continue to remain in the CO.sub.2 absorption solution. In an instance where traces of solvent have an influence on system performance, the timeframe of distillation may need to be lengthened. Distillation may be optimized to minimize energy demand, while achieving optimal solvent concentrations in the CO.sub.2 absorber and CO.sub.2 desorber.
Experimental Data Volatile Organic Solvent Addition
[0205] Summary:
[0206] In these experiments, high purity CO.sub.2 is generated through the addition of an organic solvent—such as acetone, dimethoxymethane, or acetaldehyde—to CO.sub.2 rich, aqueous ammonia-carbon dioxide solution under room temperature and pressure conditions. The organic solvent and CO.sub.2 absorbing solution are then regenerated using low temperature heat. When acetone, dimethoxymethane, or acetaldehyde were added at 16.7% (v/v) to 2 M aqueous ammonium bicarbonate, 39.8%, 48.6%, and 86.5%, respectively, of the aqueous CO.sub.2 species transformed into high purity CO.sub.2 gas over 3 hours. Thermal energy and temperature requirements to recover acetaldehyde and the CO.sub.2 absorbing solution were 1.39 MJ per kilogram of CO.sub.2 generated and 68° C., respectively, 75% less energy and 53° C. lower temperature than a pilot chilled ammonia process. These findings exhibit the promise of economically viable carbon capture powered entirely by abundant low temperature waste heat.
[0207] This embodiment generates high purity CO.sub.2 via the addition of a water soluble organic solvent to a CO.sub.2 rich aqueous ammonia-carbon dioxide solution, such as would be generated from the absorption of flue gas CO.sub.2 in aqueous ammonia. The organic solvent is subsequently distilled using low temperature heat, resulting in recovery of the solvent and remaining CO.sub.2 lean aqueous ammonia-carbon dioxide solution. Pure CO.sub.2 is desorbed under room temperature pressure (RTP) conditions and employs only low cost, abundant reagents. The results demonstrate that this embodiment is capable of converting CO.sub.2 in flue gas into high purity CO.sub.2 with significantly lower temperature and energy requirements than current technologies.
[0208] Materials and Methods:
[0209] Measurements were acquired using a gas flow setup with on-line mass spectrometry. An Omega mass flow controller was used to control the flow rate of the carrier gas (ultra-high purity helium, 50 mL/min). The outlet line was heated to prevent solvent condensation. For each experiment, an appropriate amount of ammonium bicarbonate (>99.5%, Sigma Aldrich) was dissolved in deionized (DI) water to form 100 mL of total solution at a desired molarity (1.0, 1.5 M, or 2.0 M). A 250 mL glass media bottle containing the solution was attached to a three-port cap containing helium carrier gas inflow port, gas mixture outlet port, and organic solvent injection port. Helium gas was flowed into the headspace at 50 mL/min until no traces of air gases (N.sub.2, O.sub.2, and Ar) were present and the flow stabilized. Stirring was applied at a consistent mixing rate for all trials. An appropriate amount of organic solvent-acetaldehyde (≧99.5%, Sigma Aldrich), acetone (≧99.5%, Fisher Scientific), or dimethoxymethane (99%, Sigma Aldrich)—was injected. These solvents were selected based on their high solubility in water, low molar mass, low toxicity, high volatility relative to water, and lack of irreversible reactivity with ammonia or CO.sub.2. A needle valve connected to a vacuum chamber with an SRS 100 residual gas analyzer was used to sample the outlet gas and obtain the CO.sub.2 partial pressure. CO.sub.2 partial pressures were converted to molar flow rates using a calibration curve derived from previous measurements of mass flow controlled ultrahigh purity CO.sub.2 and by normalizing the signal intensity to the helium carrier gas. Integration of CO.sub.2 flow rates over one hour yielded the values for total pure CO.sub.2 generation.
[0210] Total CO.sub.2 generation was determined by extrapolating results from 1 hour experiments with an ExpConvExp fitting function using the Multi-peak Fit package in Igor Pro (WaveMetrics Inc.). During long timeframe experiments with 20 mL of organic solvent added, CO2 generation tapered off after a three-hour period. Correspondingly, CO2 generation from 1 hour experiments were extrapolated to three hours. Three-hour extrapolations deviated less than 12.5% from experimental results.
[0211] Modeling Organic Solvent Distillation:
[0212] The heat duty and temperature requirements for the recovery of acetaldehyde, acetone, or dimethoxymethane from their respective aqueous solutions were determined using an industrial process modeling software (Aspen HYSYS) with the UNIQUAC fluid package. The simulation used a 1.5 m diameter distillation column with 10 sieve trays and a 0.1 m.sup.3 reboiler and condenser. The feed stream flow rate was 1 m.sup.3 solution per hour and contained the optimal organic solvent mole fraction (x.sub.f) to generate pure CO.sub.2 (0.0467 for acetone, 0.0393 for dimethoxymethane, and 0.0599 for acetaldehyde) in water. According to vapor—liquid equilibrium studies, only slight traces of NH.sub.3 and CO.sub.2 vaporize at the low temperatures employed. The simulated distillation column was at a scale sufficient for 0.43-1.83 tons CO.sub.2 captured per day, or a similar scale to the referenced current process pilot plants, 1.7 and 4.0 tons of CO.sub.2 per day for chilled ammonia and MEA, respectively. The optimal organic solvent mole fraction was experimentally determined by adding the organic solvent at RTP conditions to a 100 mL 2 M aqueous ammonium bicarbonate solution until the injection of additional organic solvent had no discernable influence on CO.sub.2 generation. The feed solution was distilled to the operational organic solvent mole fraction (x.sub.b) in the regenerated solution (0.0216 for acetone, 0.0181 for dimethoxymethane, and 0.0279 for acetaldehyde). The operational organic solvent mole fraction was experimentally determined by adding small amounts of organic solvent at RTP conditions to a 100 mL 2 M aqueous ammonium bicarbonate solution until the injection of additional organic solvent resulted in CO.sub.2 generation (
Results and Discussion
[0213] System Overview: This embodiment is composed of three steps: (1) flue gas CO.sub.2 absorption in CO.sub.2 lean aqueous ammonia solution, (2) pure CO.sub.2 generation through mixing in an organic solvent, and (3) recovery of organic solvent via low-temperature distillation.
[0214] In the first stage, the CO.sub.2 absorption column, CO.sub.2 in flue gas is absorbed by a CO.sub.2 lean aqueous ammonia-carbon dioxide solution (NH.sub.3:CO.sub.2 molar ratio >1.5), forming a CO.sub.2 rich solution (NH.sub.3:CO.sub.2 molar ratio ˜1). The remaining gases after the CO.sub.2 is absorbed are released from the absorption column (‘Inert Gases’ in
[0215] In the second stage, the solvent mixer, the CO.sub.2 rich ammonia-carbon dioxide solution from the CO.sub.2 absorption column is mixed with an organic solvent (acetone, acetaldehyde, or dimethoxymethane) under mild temperatures and pressures, such as RTP conditions, generating high purity CO.sub.2. The solution becomes CO.sub.2 lean as pure CO.sub.2 is generated.
[0216] In the last stage, the solvent distillation column, the solution formed in the solvent mixer enters a distillation column, where the organic solvent is distilled from the CO.sub.2 lean aqueous solution. The aqueous solution is recirculated to the CO.sub.2 absorption column and the organic solvent is recirculated to the solvent mixer.
[0217] CO.sub.2 Desorption Mechanism: CO.sub.2 was desorbed by adding acetone, dimethoxymethane (DMM), or acetaldehyde to aqueous ammonium bicarbonate solutions under RTP conditions. The graph (
[0218]
[0219] Reports on desalination processes suggest organic solvents precipitate dissolved salts by reducing the dielectric constant (∈.sub.r) of an aqueous solution. Specifically, a reduction in dielectric constant from organic solvent addition weakens the hydration shells surrounding the solvated ions and increases ion association due to the coulombic attraction between oppositely charged ions, thereby triggering salt precipitation. In this study, an organic solvent was added to generate CO.sub.2(g) rather than a solid precipitate. According to studies on the CO.sub.2 absorbing mechanism in aqueous ammonia, aqueous ammonia performs multiple roles as a reactant, catalyst, base, and product controller, thus enabling aqueous phase CO.sub.2 to dissolve at a significantly greater concentration than it would without the presence of ammonia. The addition of an organic solvent may weaken the hydration shells surrounding the dissolved CO.sub.2 due to reduction of the solution dielectric constant, thus prompting the generation of CO.sub.2(g) owing to the significantly lower solubility of aqueous phase CO.sub.2 when its interaction with ammonia is inhibited. DMM's greater CO.sub.2 desorption may be attributed to its significantly lower dielectric constant (DMM ∈.sub.r=2.6; acetone ∈.sub.r=20.7), as DMM requires a lower solvent mole fraction than acetone to decrease the solution dielectric constant by the same magnitude.
[0220] Acetaldehyde desorbed more CO.sub.2 than both DMM and acetone, despite having a greater dielectric constant (acetaldehyde ∈.sub.r=21.7) because it possessed a greater solvent mole fraction and a reversible reaction with ammonia species. Acetaldehyde reacts with ammonia under anhydrous conditions to form a trimer. Under aqueous conditions, the acetaldehyde-ammonia trimer is stable at pH above 10, forms the acetaldehyde-ammonia adduct ion at a pH less than 10 and greater than 7, and reversibly dissociates into acetaldehyde and free ammonia at a pH below 7. The aqueous acetaldehyde-ammonia adduct ion, which forms at the pH of aqueous ammonia-carbon dioxide solutions (CO.sub.2 rich pH ˜8; CO.sub.2 lean pH ˜9), decomposes into acetaldehyde vapor and aqueous ammonia upon the volatilization of acetaldehyde. Correspondingly, acetaldehyde desorbed more CO.sub.2 than DMM and acetone and was effectively recovered from the aqueous ammonia-carbon dioxide solution during low temperature distillation.
[0221] Negligible CO.sub.2 generation occurs at low solvent concentrations. At 5 mL of organic solvent added to 100 mL of 2 M ammonium bicarbonate, the amount of CO.sub.2 desorbed was 8% less than the no solvent case. This is consistent with a previous study that investigated the use of low concentrations of water soluble organic solvents to prevent the release of ammonia from solution. Specifically, it was found that low concentrations of organic solvents did not influence the rate of CO.sub.2 absorption and desorption.
[0222] At high ammonium bicarbonate and solvent concentrations, a plateau in CO.sub.2 generation occurred, as shown in
[0223]
[0224] The CO.sub.2 desorbed from 2 M ammonium bicarbonate solutions at RTP conditions with 30 mL added solvent was 2% and 8% less than 20 mL added solvent for acetone and DMM, respectively, and was accompanied by the immediate formation of solid precipitate. At lower ammonium bicarbonate concentrations (1 M), CO.sub.2 generation increased with higher solvent volumes (20-30 mL) and no precipitate formed. These phenomena may be attributed to an equilibrium between the formation of CO.sub.2 gas and solid precipitate, which shifted toward solid precipitate at higher ammonium bicarbonate and solvent concentrations.
[0225] Energy Consumption: The reboiler and condenser heat duties were determined with Aspen HYSYS using the xf and xb organic solvent mole fraction values for each organic solvent in 2 M ammonium bicarbonate. The simulated feed solution contained the xf organic solvent mole fraction and was distilled to form an outlet stream with the xb organic solvent mole fraction. The simulated condenser was cooled using a 20° C. water stream. Acetaldehyde reboiler heat duty was 70% less than DMM and 64% less than acetone due to acetaldehyde possessing a lower boiling point (20.2° C.) and greater xf solvent mole fraction.
[0226] The reboiler energy and temperature requirements of this embodiment were compared with present CO.sub.2 capture processes, the chilled ammonia and MEA processes. Present CO.sub.2 capture processes use energy intensive thermal desorption with costly high temperature heat (>120° C.) to generate pure CO.sub.2. This embodiment requires no heat input during CO.sub.2 desorption, instead, desorbing pure CO.sub.2 under room temperature pressure (RTP) conditions through the addition of an organic solvent. The organic solvent is subsequently distilled using abundant low temperature waste heat, resulting in recovery of the solvent and remaining aqueous ammonia-carbon dioxide solution. The energy requirement was calculated by dividing the energy to distill the organic solvent (16.7% v/v) added to 2M aqueous ammonium bicarbonate solution by the mass of pure CO.sub.2 generated.
[0227] As shown in
[0228] In this embodiment, aqueous ammonia-carbon dioxide salt decomposition may occur under substantially room temperature and pressure (RTP) conditions using the addition of a water soluble organic solvent to a CO.sub.2 rich aqueous ammonia-carbon dioxide solution (stage 2). Other than mechanical mixing, it may be advantageous for minimal energy to be added during the desorption stage of this embodiment.
[0229] Thermal energy is consumed in this during the recovery of the organic solvent from the CO.sub.2 lean aqueous ammonia solution via distillation. Minimal ammonia-carbon dioxide salt decomposition may be intended to occur during this stage. Due to the low temperatures employed and high NH.sub.3:CO.sub.2 molar ratio of the solution, only slight traces of NH.sub.3 vaporize in the distillation column, according to vapor-liquid equilibrium studies. Thus, negligible heat energy may be expended on incidental thermal decomposition of the aqueous ammonia-carbon dioxide salt. Therefore, carbamate decomposition may be negligible in the distillation step.
[0230] The energy consumed in the distillation section of this embodiment may be dependent on the relative volatility of the organic solvent to the aqueous solution and the enthalpy of vaporization of the organic solvent. Water soluble solvents with low boiling points, such as acetaldehyde, require significantly lower temperature heat in the distillation and less reflux. Additionally, at these lower temperatures, less water is vaporized, further reducing energy consumption.
Switchable Solvent Addition with Various Recovery Methods
[0231] The embodiment uses the addition of a soluble substance or substances to a solution containing CO.sub.2 absorbent—carbon dioxide species, such as ammonia, ammonium, amine, bicarbonate, carbonate, carbon dioxide or carbamate species, to trigger the release of carbon dioxide gas from solution. The added substance recovered from solution via a change in one or more or a combination of system conditions, including, but not limited to, changes in temperature, light, pressure, magnetic field, kinetic energy or a change in the presence of one or more compounds, such as changes in humidity or carbon dioxide concentration. The added substance can be separated and recovered by one or more techniques, including, but not limited to, filtration, centrifuge, decanting, distillation and membrane based process, such as nanofiltration, organic solvent nanofiltration, reverse osmosis, ultrafiltration, membrane distillation, and other membrane based separation devices described herein.
[0232] The embodiment may be composed of three main steps: 1) The absorption of CO.sub.2 in a CO.sub.2 lean solution, resulting in the formation of a CO.sub.2 rich solution; 2) The addition of a water-soluble substance or substances to decompose the CO.sub.2 rich solution to a CO.sub.2 lean solution+CO.sub.2(g). This CO.sub.2 gas stream may undergo further purification or treatment to remove water vapor or traces of ammonia or other substances, which may be recycled in the process; 3) The recovery of the added substance or substances using one or more or a combination of changes in system conditions, which may be followed by or integrated with a physical separation mechanism. Changes in system conditions include, but are not limited to changes in temperature, light, pressure, magnetic field, kinetic energy, favorable reaction or a change in the presence of one or more compounds, such changes in the concentration of water vapor or humidity or changes in the presence or headspace concentration of CO.sub.2. The added substance may be physically separated and recovered by one or more techniques, including, but not limited to, filtration, centrifuge, decanting, distillation, magnetism, and/or membrane based process, such as reverse osmosis, forward osmosis, electrodialysis, nanofiltration, organic solvent nanofiltration ultrafiltration, membrane distillation, integrated electric-field nanofiltration, hot nanofiltration, or hot ultrafiltration. The CO.sub.2 lean solution, after the recovery of the added substance or substances may be recycled to the first step of the process. The recovered substance or substances may be recycled to the second step of the process.
CO.SUB.2 .Switchable
[0233] The embodiments described below include those shown in
[0234] Description (such as
[0235] Description of
Other Switchable
[0236] Overall desirable properties: It has been discovered that there are a wide range of substances capable of being added to an aqueous solution containing a CO.sub.2 absorbent and carbon dioxide to prompt the desorption of gaseous CO.sub.2 desorption. The following is a list of potentially desirable properties for these added substances. Desired properties may include one or more of the following, although the properties are not limited to those described and added substances may or may not exhibit any up to all of these properties. [0237] Reversible solubility in water and/or aqueous solutions [0238] Miscible or highly or markedly soluble in water or aqueous solutions under certain system conditions [0239] Immiscible or low solubility or insoluble in water or aqueous solutions under certain system conditions [0240] Reversible solubility upon changes in system conditions or the presence of stimuli [0241] Low cost recovery from aqueous solution [0242] Low cost substance [0243] Non-hazardous and compatible with most conventional equipment [0244] Does not react with ammonia or carbon dioxide in unfavorable ways [0245] Does not degrade or degrades slowly
[0246] Many of these desired properties overlap with those for recoverable forward osmosis draw solutes. Added substance examples and types may include, but are not limited to, recoverable forward osmosis draw solutes, including those described in the review paper http://www.sciencedirect.com/science/article/pii/S2214714414001202, incorporated herein by reference.
Potential Changes in System Conditions and Example Substances
Temperature:
[0247] The embodiments described below include those shown in
[0248] Polypropylene glycol 425 is thermally switchable (http://projekter.aau.dk/projekter/files/17652274/Investigation_of_Polypropylene_Glycol_425_a s_a_DrawSolution_for_Forward_Osmosis.pdf which is incorporated herein by reference).
[0249] An example of non-toxic, inexpensive thermally switchable substances includes random or sequential copolymers of low molecular weight diols such as 1,2 propanediol, 1,2 ethanediol, and/or 1,3 propanediol. These switchable substances have a cloud point temperature of between 40° C. to 90° C. and a molecular weight high enough to allow for further separation of the substance using nanofiltration. These solutes are used in forward osmosis for desalination. These thermally switchable substances, and other thermally switchable substances, are further described in https://www.google.com/patents/US20120267308, incorporated herein by reference.
[0250] Thermally responsive compounds include, but are not limited to, Lower Critical Solution Temperature (LCST) and Upper Critical Solution Temperature (UCST) compounds, thermosensitive magnetic nanoparticles, thermally responsive polyelectrolytes and thermally responsive ionic liquids.
[0251] LCST compounds are soluble or have a higher solubility below a certain threshold temperature, the lower critical solution temperature. For example, thermosensitive poly(N-isopropylacrylamide) (PNIPAM) hydrogels can absorb water below the volume phase transition temperature (VPTT, ˜32C) and expel water at temperatures above the VPTT. Other examples of these hydrogel substances include polyacrylamide (PAM), PNIPAM, and poly(Nisopropylacrylamide-co-acrylic acid) and sodium (P(NIPAM-co-SA)). Non-hydrogel LCST compounds include, but are not limited to, Methylcellulose and triethylamine.
[0252] Substances may also exhibit a UCST, a temperature which the solution must be above to exhibit more solubility. Many water soluble, non-ionic compounds exhibit both an LCST and a UCST, such as the nicotine-water system.
[0253] Examples of thermosensitive magnetic nanoparticles include, but are not limited to those described in the following article http://pubs.rsc.org/en/content/articlelanding/2011/cc/c1cc13944d#!divAbstract which is incorporated herein by reference. These nanoparticles are typically hydrophilic and are coated with various functional groups to allow them to generate osmotic pressure in solution.
[0254] Thermally responsive ionic liquids include, but are not limited to those described in the following article http://pubs.rsc.org/en/Content/ArticleLanding/2015/EW/c4ew00073k#!divAbstract which is incorporated herein by reference.
Light:
[0255] Light based solubility change or other form of recovery have been investigated in forward osmosis applications. These include, but are not limited to, P(NIPAM-co-SA) hydrogels with light-absorbing carbon particles.
Magnetic Field:
[0256] Substances showing magnetic field based change in solubility or other form of recovery via changes in magnetic field may be useful. These include, but are not limited to, magnetic nanoparticles with added functional groups (such as those described in http://pubs.acs.org/doi/abs/10.1021/ie100438x, incorporated herein by reference), and magnetic or inductive heating of nanoparticles in solution.
Pressure:
[0257] Substances that change solubility or other recovery method due to pressure or a combination of pressure and temperature may also be useful. These include, but are not limited to, PSA, polyacrylamide (PAM), PNIPAM, and poly(Nisopropylacrylamide-co-acrylic acid sodium (P(NIPAM-co-SA)) hydrogels.
Kinetic Energy:
[0258] Changes in solution kinetic energy can act as a stimulus to change or promote a change in the solubility or other form of recovery of an added substance. Kinetic energy can be of various forms, including, but not limited to, mixing and sonication. Ultrasonic sonication may either increase or decrease solubility and to promote precipitation and crystal nucleation. Ultrasonic sonication may be used to increase the rate of CO.sub.2 desorption.
[0259] Mixing may be employed for, including, but not limited to, facilitating the dissolution of the added substance and increase the rate of CO.sub.2 gas desorption.
Favorable Reaction Embodiments
[0260] The general substance embodiment may not involve the added substance chemically reacting with the CO.sub.2 absorbent or CO.sub.2 species. However, if the substance does react with CO.sub.2, the following may be some favorable properties for these reactions:
[0261] Properties of a favorable reaction include, but are not limited to one or more or a combination of the following: [0262] Reversibility due to changes in system conditions or stimuli [0263] Reversible binding to ammonia species [0264] Inexpensive reagents [0265] Reversible adduct [0266] Reversible complex ion [0267] Reagents are easily recoverable from solution [0268] Reagents do not degrade or degrade slowly
[0269] An example of a potentially favorable reversible reaction includes the formation of reversible ammonia-metal complexes. These complexes may reduce the affinity of ammonia to the carbon dioxide in solution, resulting in a release or a low temperature release of carbon dioxide from solution.
[0270] In some favorable reactions, the reagents may function as catalysts. Instances may also exist where the favorable reaction does not involve reversibility. In the instance where the reaction is irreversible, it may be advantageous for one or more byproducts to have a value-added application, such as use in forward osmosis desalination or fertilization.
[0271] Preventing Unfavorable Reaction with Ammonia or Carbon Dioxide Species:
[0272] Some substances with favorable properties, may react or interact with ammonia and or carbon dioxide species in potentially unfavorable ways within the process unless additional measures are taken. Substances that have a greater likelihood of reaction with ammonia or ammonium salts include those with Amine, Amide, Ketone, Aldehyde, Ester, or Carboxylic Acid functional groups. If substances on their own react with the ammonia or carbon dioxide species in potentially unfavorable ways, it may be advantageous for the reaction to be slow or the reaction may be inhibited with the addition of another substance or a change in system conditions.
Alternative Embodiments
[0273] Embodiment with at Least Partial Thermal Decomposition
[0274] The addition or presence of a water-soluble substance, such as an organic solvent, to a CO.sub.2 rich aqueous ammonia-carbon dioxide solution may generally initiate and foster CO.sub.2 desorption independently of temperature. However, heat, including heat above the decomposition temperature of the absorbent—carbon dioxide, may be applied to the CO.sub.2 desorption and substance regeneration stages. This may, include, but not be limited to, increase CO.sub.2 desorption rate, increase solution capacity, reduce CO.sub.2 loading, improve the properties of the CO.sub.2 absorption solution to maximize CO.sub.2 uptake, improve the properties of the CO.sub.2 absorption solution to maximize the rate of CO.sub.2 uptake, help overcome enthalpy of desorption or overcome activation energy, which may be especially useful for CO.sub.2 absorbents with high enthalpies of reaction relative to ammonia. The presence of the soluble substance, such as PEG or PPG, may reduce the temperature and energy requirements of CO.sub.2 desorption during thermal desorption in comparison to existing ammonia or amine thermal desorption processes.
Example 1
[0275] A water soluble substance is added at a moderate or cool temperature, such as at room temperature, in the CO.sub.2 desorption stage and gaseous CO.sub.2 is desorbed. After at least a significant portion, such as less than any of the following: 5%, or 10%, or 15%, or 20%, or 25%, or 30%, or 35%, or 40%, or 45%, or 50% of the CO.sub.2 in solution, is desorbed, heat may be applied to the mixed desorption solution in a separate or the same reactor or reactors. It may also be desirable for heat to be applied when the CO.sub.2 desorption rate due to the presence of the soluble substance has appreciably subsided, such as the CO.sub.2 desorption rate subsiding to less than any of the following: 95%, or 90%, or 75%, or 60%, or 50% or 40%, or 30%, or 20%, or 10% of the maximum CO.sub.2 desorption rate after soluble substance injection. The application of heat may enhance CO.sub.2(g) desorption. The temperature and energy requirements for thermal desorption may be significantly less than conventional thermal desorption processes due to the presence of the water-soluble substance. It may be desirable for the added substance in this example to be non-volatile, such as a vapor pressure at 20° C. at less than 0.1 atm, or any of the following: 0.05 atm, or 0.03 atm, or 0.01 atm, or 0.001 atm, or 0.0001 atm, and minimally prone to thermal degradation. Such substances, include, but are not limited to, PEG and PPG. This embodiment may allow for significant reductions in energy requirements for CO.sub.2 capture, while allowing for, including, but not limited to, one or more or a combination of the following: greater CO.sub.2 desorption rates, greater CO.sub.2 solution capacity, lower precipitate formation, lower CO.sub.2 loading in the CO.sub.2 lean solution, and greater CO.sub.2 uptake in the CO.sub.2 absorption column.
Example 2
[0276] The water-soluble substance is added to the CO.sub.2-rich solution in the CO.sub.2 desorption stage and heat is applied to the solution during most the CO.sub.2 desorption timeframe. Depending on the concentration of the added substance, the rate and temperature of heat input, residence time, the rate of mixing and other factors, the initial CO.sub.2 desorption may be primarily due to the influence of the soluble substance. During this initial timeframe, the heat may, include, but not be limited to, increase the rate of CO.sub.2 desorption or facilitate CO.sub.2 desorption. Depending on many factors, the influence of heat application on CO.sub.2 desorption may increase over time and the influence of the added substance may subside. It may be desirable for the added substance in this example to be relatively non-volatile and not prone to substantial thermal degradation. Such substances, include, but are not limited to, PEGs and PPGs.
Example 3
[0277] In embodiments where the added substance is recovered using heat, such as embodiments with various forms of distillation or switchable solvent, or where heat is applied during soluble substance recovery, such as may be the case in membrane-based recovery embodiments, CO.sub.2(g) may be desorbed. This CO.sub.2 desorption may be in part due to thermal decomposition. This CO.sub.2 may be recovered and utilized in a similar manner to the CO.sub.2 desorption during the CO.sub.2 desorption stage.
Soluble Substance Addition Carbon Capture with ‘Salting-Out’ Solvent Recovery
[0278] The embodiments described below include those shown in
[0279] In this embodiment, following soluble substance addition, CO.sub.2(g) is generated until the NH.sub.3:CO.sub.2 molar ratio in the aqueous solution is sufficient to prompt ‘salting-out’ or the formation of a multi-layer solution. This NH.sub.3:CO.sub.2 molar ratio may be greater than 1.5:1. The presence of aqueous ammonium carbamate species may facilitate the formation of a two layer solution. After the formation of the two or more-layer solution, the layer with a lower concentration of large molecular weight solvent is fed into a separation mechanism, which includes those described in
Ultra-Low Boiling Point Water Soluble Solvent Addition Carbon Capture System
[0280] The embodiments described below include those shown in
[0281] This embodiment is composed of three main steps: 1) The contacting of a gas containing CO.sub.2 to convert a CO.sub.2 lean solution to a CO.sub.2 rich solution. The remaining inert gases may undergo further purification, treatment or compression; 2) The addition of low boiling point soluble substance or substances, such as dimethyl ether, to the CO.sub.2 rich solution to generate CO.sub.2(g), creating a CO.sub.2 lean solution+added substance+CO.sub.2(g). The substance may be added in the gas phase, liquid phase or a combination of gas and liquid phases. This CO.sub.2(g) stream may undergo further purification, treatment or compression. Any remaining or residual solvent vapor in the CO.sub.2(g) stream may be separated and recovered; 3) The recovery of the added substance or substances using ultra-low temperature distillation. Heat or enthalpy sources include, but are not limited to, ultra-low temperature waste heat sources, ambient temperature enthalpy sources, and chilling fluids. The process may replace or greatly minimize the need for evaporative cooling towers, as the distillation column can cool the condenser fluids in an open or closed loop. Higher temperature heat may be used if desired. The process may be conducted without a vapor compressor and may condense the solvent with lower temperatures or only condense a portion of the pure solvent to the liquid phase before solvent addition. The process may be conducted under a higher pressure, allowing for the solvent to condense under more moderate conditions without a compressor. With a vapor compressor or mechanical vapor compression distillation, the solvent may condense at a greater temperature and residual solvent vapors may be easier to recover. Heat may be recovered or removed during to solvent vapor condensation or compression. The CO.sub.2(g) may need to be separated from the low boiling point solvent vapor during CO.sub.2 desorption. This may involve various treatment methods, including, but not limited, water wash-down, condenser, compression or other systems and methods described herein.
[0282] In another embodiment,
[0283] Generally desirable ultra-low boiling point substances: Desired substances may include one or more of the following, although the properties are not limited to those described and added substances may or may not exhibit any of these properties. [0284] High solubility in water and/or aqueous solutions [0285] Low cost [0286] Low boiling point [0287] Non-hazardous and compatible with most conventional equipment [0288] Does not react with ammonia or carbon dioxide in unfavorable ways [0289] Does not degrade or degrades slowly or degradation can be inhibited
[0290] An example solvent that meets this criteria is dimethyl ether. Dimethyl ether exhibits high solubility in water, even above its boiling point, is essentially non-toxic and is a low cost, commodity chemical. Dimethyl Ether may be sufficiently soluble in water for this application under moderate conditions (see graph below). Based on its molar mass and dielectric constant, the process may require a mole fraction of 0.04-0.06 to prompt CO.sub.2 desorption, which may be achieved under moderate conditions (http://www.pet.hw.ac.uk/icgh7/papers/icgh2011Final00008.pdf, incorporated herein by reference).
[0291] In another embodiment, the solvent distillation is used for chilling an external medium. This may include, but is not limited to, cooling condenser fluid from power generation, HVAC systems, ice skating rinks, datacenters, manufacturing, industrial processes, solar thermal or photovoltaic and mining and natural resource extraction. Natural heat sinks may also be used as enthalpy or heat sources including, but not limited to, water bodies, air, geothermal sources, and solar thermal sources.
Adsorbent Embodiment
[0292] Substance is added to a CO.sub.2 adsorbent, such as quaternary ammonium cation containing material, to desorb CO.sub.2.
[0293] In the case of adsorbents, the adsorbents may exhibit any range of surface areas or surface morphologies. [0294] CO.sub.2 capture adsorbents and hybrid adsorbents—absorbents may exhibit properties, including, but not limited to, one or more or a combination of the following: [0295] Desorption of CO.sub.2 at least partially due to contact with an added substance [0296] Insoluble or exhibits low solubility in the added substance [0297] Exhibits high solubility in the added substance [0298] Exhibits high solubility in the added substance when not bonded with CO.sub.2 [0299] Exhibits high solubility in the added substance at higher Adsorbent:CO.sub.2 molar ratios [0300] Dissolves in the solvent water solution while releasing CO.sub.2(g) [0301] Exhibits high solubility in the added substance when bonded with CO2 [0302] Exhibits high solubility in the added substance at lower Adsorbent:CO.sub.2 molar ratios [0303] Exhibits high solubility in a solution media with a substance [0304] Exhibits low solubility in a solution media with a substance [0305] Changes in surface wetting due to contact with a substance [0306] Changes in surface morphology due to contact with a substance [0307] Decrease in activation energy due to presence of a substance [0308] Reduction in CO.sub.2 desorption energy requirement
[0309] General Conditions and System Technicalities Regarding Systems and Methods of the Integrated Process: [0310] Distilled solvent or solvent vapor may be contacted with the second stage of the embodiment shown in
The CO.sub.2 in the CO.sub.2 rich compound may not have been captured from a gas source. The CO.sub.2 instead may be sourced from a solid or liquid, which may be directly fed into the process or undergo methathesis or displacement reaction to remove extract this CO.sub.2 species into a form with which CO.sub.2 can be desorbed with substance addition. An example of this may include CO.sub.2 species derived from a metathesis reaction with limestone or a metathesis reaction in the production of another CO.sub.2 containing compound. Another example may be CO.sub.2 species present in compounds in waste water, such as Urea or ammonium carbonate or ammonium bicarbonate.
[0337] Soluble Substances Lists:
[0338] Water soluble substances may include, but are not limited to, the substances detailed below:
Overview of substances: Aqueous solution, Water soluble polymer, Soluble polymer, Glycol Polyethylene Glycol, Polypropylene Glycol Ethers, Glycol Ethers, Glycol ether esters, Triglyme. Polyethylene Glycols of multiple geometries, Methoxypolyethylene Glycol, Polyvinyl Alcohol Polyvinylpyrrolidone, Polyacrylic Acid, Diol polymers, 1,2 propanediol, 1,2 ethanediol, 1,3 propanediol, Cellulose Ethers, Methylcellulose, Cellosize, Carboxymethylcellulose, Hydroxyethylcellulose, Sugar Alcohol, Sugars, Alcohols Ketones, Aldehydes, Esters, Organosilicon compounds, Halogenated solvents
Non-Volatile Substances:
[0339] Poly(ethylene glycol) (PEG) and Poly(ethylene oxide) (PEO) [0340] Heterobifunctional PEGs [0341] Azide (—N3) Functionalized [0342] Biotin Functionalized [0343] Maleimide Functionalized [0344] NHS Ester Functionalized [0345] Thiol Functionalized [0346] COOH Functionalized [0347] Amine Functionalized [0348] Hydroxyl Functionalized [0349] Acrylate/Methacrylate Functionalized [0350] Homobifunctional PEGs [0351] Monofunctional PEGs [0352] PEG Dendrimers and Multi-arm PEGs [0353] PEG-core Dendrimers [0354] Multi-arm PEGs [0355] Multi-arm PEG Block Copolymers [0356] PEG Copolymers [0357] PEG Diblock Copolymers [0358] PEG/PPG Triblock Copolymers [0359] Biodegradable PEG Triblock Copolymers [0360] Multi-arm PEG Block Copolymers [0361] Random Copolymers [0362] PEG and Oligo Ethylene Glycol [0363] Examples: PEG 200, PEG 300, PEG 400, PEG 600, PEG 1000, PEG 1450, PEG 1500, PEG 2050, PEG 3350, PEG 8000, PEG 10000 [0364] Poly(ethylene oxide) [0365] High Oligomer Purity PEG [0366] Polyethylene glycol-polyvinyl alcohol (PEG-PVA) [0367] Polypropylene Glycol (PPG) [0368] Examples: PPG 425-4000 [0369] Poly(N-isopropylacrylamide) (PNIPAM) and Polyacrylamide (PAM) [0370] PNIPAM Copolymers [0371] Poly(N-isopropylacrylamide) (PNIPAM) [0372] Polyacrylamide (PAM) and Copolymers [0373] Poly(2-oxazoline) and Polyethylenimine (PEI) [0374] Poly(acrylic acid), Polymethacrylate and Other Acrylic Polymers [0375] Poly(vinyl alcohol) (PVA) and Copolymers [0376] Poly(vinyl alcohol) (PVA) [0377] Poly(vinyl alcohol-co-ethylene) ethylene [0378] Poly(vinylpyrrolidone) (PVP) and Copolymers [0379] Polyelectrolytes [0380] Poly(styrenesulfonate) (PSS) and Copolymers [0381] Polyacrylamide (PAM)-based Polyelectrolytes [0382] Poly(acrylic acid) (PAA), Sodium Salt [0383] Poly(allylamine hydrochloride) [0384] Poly(diallyldimethylammonium chloride) Solution [0385] Poly(vinyl acid) [0386] Miscellaneous-(1) [0387] Cucurbit[n]uril Hydrate [0388] Quaternary ammonium polymers [0389] Carboxypolymethylene (carbomer) [0390] Polyvinyl methyl ether-maleic anhydride (PVM-MA) [0391] Carboxypolymethylene (carboxyvinyl polymer) [0392] Polyvinyl methyl ether-maleic anhydride [0393] Carboxymethylcellulose [0394] Hydroxyethylcellulose and derivatives [0395] Methylcellulose and derivatives [0396] Other cellulose ethers [0397] Ethylcellulose [0398] Hydroxypropylcellulose [0399] Sodium carboxymethylcellulose [0400] Hydroxyethylcellulose and ethyl hydroxyethylcellulose [0401] Natural water-soluble polymers: Starches, Sugars, Polysaccharides, Agar, Alginates, Carrageenan, Furcellaran, Casein and caseinates, Gelatin, Guar gum and derivatives, Gum arabic, Locust bean gum, Pectin, Cassia gum, Fenugreek gum, Psyllium seed gum, Tamarind gum, Tara gum, Gum ghatti, Gum karaya, Gum tragacanth, Xanthan gum, Curdlan, Diutan gum, Gellan gum, Pullulan, Scleroglucan (sclerotium gum)
PEGs are available with different geometries, including, but not limited to, the following: [0402] Branched PEGs: have three to ten PEG chains emanating from a central core group. [0403] Star PEGs: have 10 to 100 PEG chains emanating from a central core group. [0404] Comb PEGs: have multiple PEG chains normally grafted onto a polymer backbone.
[0405] Substance Details for embodiments, including, but not limited to, one or more or a combination of the following: [0406] Soluble substance [0407] Soluble organic solvent [0408] Soluble polymer [0409] Water soluble substance [0410] Soluble substance separable with a membrane [0411] Water soluble substance separable with a membrane [0412] Water soluble organic solvent [0413] Water soluble polymer [0414] Organic solvent separable with a membrane [0415] Polymer separable with a membrane [0416] Soluble organic solvent separable with a membrane [0417] Soluble polymer separable with a membrane [0418] Large molecular weight water soluble organic solvent [0419] Small molecular weight water soluble polymer [0420] Non-volatile organic solvent [0421] Low volatility organic solvent [0422] High volatility organic solvent that is separable with a membrane [0423] Organic solvent with a molecular weight, including, but not limited to, greater than 100 da or any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da [0424] Polymer with a molecular weight, including, but not limited to, greater than 100 da or greater than any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da [0425] Substance with a molecular weight, including, but not limited to, greater than 100 da or greater than any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da [0426] Organic solvent with a hydration radius, including, but not limited to, greater than 100 da, or greater than any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da [0427] Polymer with a hydration radius, including, but not limited to, greater than 100 da, or or greater than any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da [0428] Substance with a hydration radius, including, but not limited to, greater than 100 da, or or greater than any of the following: 125 da, or 150 da, or 175 da, or 200 da, or 225 da, or 250 da, or 275 da, or 300 da, or 325 da, or 350 da, or 375 da, or 400 da, or 425 da, or 450 da, or 475 da, or 500 da, or 525 da, or 550 da, or 575 da, or 600 da
TABLE-US-00002 Example Solvents Capable of Being Rejected By Ultrafiltration or Relatively Larger Pore Size Nanofiltration Melting Azeotrope w/ Molar Solvent Point Dielectric Water Azeotrope Mass Name (° C.) Constant (Yes/No) Composition Solubility (g) Toxicity PEG-2000 PEG-1000 35-40 80 1000 PEG-1450 42-46 72 1450 PEG-3350 53-57 67 3350 PEG-4000 53-59 66 4000 PEG-4600 54-60 65 4600 PEG-8000 55-62 63 8000 PEG-10000 PEG-12000 PEG-20000 PEG-35000 PVA (9000- 10000) PVA (13000- 23000)
TABLE-US-00003 Rejected By: Nanofiltration Melting Azeotrope Molar Reacts Solvent Point Dielectric w/Water Azeotrope Solubility Mass with Name (° C.) Constant (Yes/No) Composition in Water (g) NH3? Toxicity PEG-400 4-8 Completely 400 No PPG-425 Completely 425 PEG-600 15-25 Completely 600 No Methoxy- −5-10 Completely 350 No polyethylene Glycol-350 Sucrose Decomposes Completely 342.30 Yes Methoxy- 15-25 Completely 550 No polyethylene Glycol-550 Methoxy- 27-32 Completely 750 No polyethylene Glycol-750 Tannic Acid 1701 Probably
Volatile Substances:
[0429]
TABLE-US-00004 Ultra-Low Temperature Boiling Point Solvents and Azeotropes Azeotrope Ethalpy Boiling Dielectric H.sub.2O Azeotrope of Vap MW Solvent Name Point Constant (Yes/No) Composition Solubility (kJ per mol) (g) Toxicity Dimethyl- −24 C. No 34% (20 C.) 46.07 1, Fire ether Hazard Ethyl Methyl 7.4 C. No Soluble 60.1 1, Fire Ether Hazard Acetal- 20 C. No 0.8437 dehyde- (Acetaldehyde) Diethyl Ether Low Boiling Point Solvents List Ethalpy Boiling Dielectric Azeotrope of Vap Solvent Name Point Constant (Yes/No) pKb Solubility (kJ per mol) Toxicity Methyl Formate 32 C. 8.5 No 30% 28.7 2- Note: Reacts with however Ammonia to form fire hazard Formamide Acetone 56 C. 20.7 No Miscible 31.3 1 Acetonitrile 81.3 C. 37.5 Yes Miscible 33 2 Methanol 64.7 C. 32.6 No Miscible 38 1 Isopropanol 82.6 C. 18.3 Yes Miscible 44 1 Butanone 79.6 C. 18.5 Yes Miscible 34.7 1 Ethanol 78.37 C. 24.3 Yes Miscible 42.4 1 THF 66 C. 7.58 Yes (95% Miscible 32 2 THF: 5% Water) Acetaldehyde 20.2 C. 21.8 No Miscible 25.9 2, however Reacts with Ammonia it is (not in water however) carcinogenic in humans Propionaldehyde 46 C. 18.9 No 20 g/100 mL 29.6 2 (Propanal) Diisopropylamine 83 C. 3.04 No 3.43 Miscible 34.6 2 Dimethoxyethane 85 C. 7.20 Yes Miscible 36.4 2 Dimethoxymethane 42 C. 2.7 No 33% 29.8 2 Tert-Butyl Alcohol 82 C. 10.9 Miscible 1 Methyl Acetate 56.9 C. 7.3 No 25% 32.3 1 Note: May react with ammonia 2-Methyltetrahydrofuran 80.2 C. 14% Inversely Soluble (decreases w/increase in temp) 1 3-Dioxolane 75 C. Yes (8.7% Miscible 2 Water, 71.7 C.)
[0430] Azeotrope Sources, the following are incorporated herein as references: [0431] https://en.wikipedia.org/wiki/Azeotrope_tables [0432] http://vle-calc.com/azeotrope.html [0433] http://chemistry.mdma.ch/hiveboard/picproxie_docs/000506293-azeotropic.pdf [0434] Potential Azeotropes with Methyl Formate+Methanol and Dimethoxymethane: [0435] http://pubs.acs.org/doi/abs/10.1021/je200140m
More azeotropes containing dimethyloxymethane [0436] http://www.google.com/patents/U.S. Pat. No. 2,428,815
Distillation Principles and Processes by Sydney Young
[0437]
TABLE-US-00005 Azeotrope Solvents % of 1st Solubility B.P. Dielectric by Mole in Water Enthalpy Form (2nd Constant Weight Fraction (2nd of Vap. Azeo-trope Toxicity 1st 2nd Solvent B.P. (2nd Azeo- of 1st Solvent Azeo- with (2nd Solvent Solvent alone) (Azeotrope) Solvent) trope Solvent alone) trope Water? Solvent) Ethanol Toluene 110 C. 76.7 C. 2.38 68% .52 g/L Yes 2 (80% T, 20% H2O) Ethyl 77.1 C. 71.8 C. 6.02 30.8%.sup. 8.3 g/100 mL Yes (91% 1 Acetate 2nd) Isopropyl 88.4 C. 76.8 C. 53% 4.3 g/100 mL 1 Acetate Methanol Dimethoxy 42 C. 41.85 C. 2.7 8.2% 33% 2 methane (Weight) Diethyl 34.6 C. 34.4 C. 3.1% 2 Ether (Weight) 2- 80.2 C. 63 C. 49% Methyltetra (Weight) hydrofuran Toluene 110 C. 63.5 C. 2.38 69% 0.883 .52 g/L Yes 2 (80% T, 20% H2O) Methyl 56.9 C. 53.5 C. 7.3 19.7%.sup. 0.352 25% Yes (95% 1 Acetate 2nd) Ethyl 77.1 C. 62.3 C. 6.02 44% 8.3 g/100 mL 1 Acetate n-Heptane 98.5 C. 59.1 C. 1.92 51.5%.sup. Insoluble n-Octane 125.8 C. 63 C. 1.96 28% Insoluble Acetone 55.7 C. THF 60.7 C. Di-n-propyl 62.5 C. ether Diisopropyl 54.25 C. ether Methyl- 50.1 C. 26 g/L tert-butyl ether Ethyl-n- 54.5 C. Propyl Ether Methyl Methoxy- 38.8 C. 30.5 C. 80% 30 g/L 0 Formate propane Methanol Acetone THF Diisopropyl 69 C. 53.25 C. 1 ether methyl-tert- 49.1 C. .52 26 g/L butyl ether
Pyrans
Ternary Azeotropes:
[0438] Methanol-Acetone-Methyl Acetate: 53.7 C
TABLE-US-00006 Other Added Solvents Solvent Boiling Dielectric Azeotrope Enthalpy of Name Point Constant (Yes/No) pKa Solubility Vap. Toxicity Glyoxal 51 C. No, however forms at least 40% 2 complex hydrates
Note: amines and other CO.sub.2 reactive compounds may be employed, however, it may be desirable for the amines to not react with the CO.sub.2 absorbent-CO.sub.2, such as in a metathesis reaction.