Personnel basket for overhead cranes
11247886 · 2022-02-15
Inventors
Cpc classification
B66F11/044
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A personnel basket that provides a partially enclosed work platform that may be readily attached or detached from the end of a crane boom and may be maintained level with the ground when suspended from a crane boom above ground and that is also capable of being collapsed from a work ready position into a stowed position of substantially smaller spatial volume when not in use.
Claims
1. A personnel basket that provides a partially enclosed work platform that is configured to be suspended from an end of a crane boom at a desired angle in relation to the crane boom, the personnel basket being comprised of: An adapter mount for detachably connecting the personnel basket to the end of a crane's boom so that the personnel basket is suspended therefrom; A basket yoke with a top end that is rigidly attached to the adapter mount and extends perpendicularly downward therefrom; Four walls and a floor that cooperate to form the partially enclosed work platform, A support structure for connecting at least one of the walls to the basket yoke wherein the support structure is rotatably connected to a bottom end of the basket yoke and rotatably connected to a locking plate at a separate position on the support structure; An index plate with an articulation opening wherein the index plate is rigidly attached to the basket yoke and is further connected to the locking plate by means of a locking handle such that the locking handle passes through and is slidable within the articulation opening and configured to be selectively locked or unlocked in place at varying positions within the articulation opening so as to adjust an angle between the partially enclosed work platform and the basket yoke, thereby allowing the partially enclosed work platform to be selectively maintained at the desired angle in relation to the attached crane boom by means of selectively unlocking and locking the locking handle at a desired position of the varying positions within the articulation opening of the index plate.
2. The personnel basket of claim 1 wherein: The four walls that are vertical panels comprised of: A front panel; A back panel; A door panel containing at least one door configured to be opened for ingress into or egress from the workspace; A side panel; The floor is a horizontal rectangular plate wherein the floor is rigidly connected to and supported by at least one support arm and said at least one support arm is connected to a bottom edge of at least one of the four walls.
3. The personnel basket of claim 2 wherein: the door panel is comprised of a first door that is hingedly connected to the front panel and further comprised of a second door that is hingedly connected to the back panel such that the doors configured to be swung into a closed position or opened until they are parallel with the front panel and back panel; the side panel is collapsible and is comprised of a first folding panel that is hingedly connected to the front panel and a second folding panel that is hingedly connected to the back panel, and wherein the first folding panel and second folding panel are further hingedly connected to each other at the center of the side panel by a central hinge; the at least one support arm supporting the floor is pivotably connected to the bottom edge of the front panel and may selectively be pivoted from a horizontal position upwards until it is parallel with the front panel; such that the personnel basket configured to be selectively maintained in a work ready position providing the partially enclosed work platform, or configured to be collapsed from the work ready position and folded into a stowed position by pivoting the floor upwards so that it is parallel with the front panel, opening both doors inwardly until they are parallel with the front panel and back panel, folding both of the folding panels inwardly until they are parallel with the front panel and back panel, and applying compressive force to the front panel and the back panel so that they are pushed toward each other, thereby collapsing the entire personnel basket inwardly into the stowed position that occupies a reduced spatial volume.
4. The personnel basket of claim 3 further including: means for locking the doors of the door panel in place when the personnel basket is in the work ready position and the doors are closed; and two kick plates located immediately below the doors that provide additional support to the door panel and help prevent tools or parts from falling out of the personnel basket, wherein one of the kick plates is hingedly connected to the front panel and the other kick plate is hingedly connected to the back panel and the kick plates are also hingedly connected to each other at the center of the door panel so that they are configured to be folded inwardly when the personnel basket is collapsed into the stowed position.
5. The personnel basket of claim 4 further including: A rigid side hand rail configured to be detachably connected on one of its ends to the top edge of the front panel and detachably connected at its other end to the top edge of the back panel and that is connected and positioned parallel and above the top edge of the side panel when the personnel basket is in a work ready position, but wherein the rigid hand rail when connected to the front panel and back panel is offset inwardly from the top edge of the side panel, wherein the side hand rail configured to be disconnected from the front panel and back panel when the personnel basket is to be reconfigured into its stowed position.
6. The personnel basket of claim 5 further including: lips extending inwardly from the bottom edges of the first folding panel and second folding panel and underlying the floor when the personnel basket is in its work ready position; lips extending inwardly from the two kick plates and underlying the floor when the personnel basket is in its work ready position.
7. The personnel basket of claim 6 further including: A rigid back hand rail that is rigidly connected to the top edge of the back panel and positioned parallel and above the top edge of the back panel, but wherein the back hand rail is offset inwardly from the top edge of the back panel; A rigid front hand rail that is rigidly connected to the top edge of the front panel and positioned parallel and above the top edge of the front panel, but wherein the front hand rail is offset inwardly from the top edge of the front panel.
8. The personnel basket of claim 7 further including means for maintaining the personnel basket in a stowed position when it is desired to maintain it in the stowed position for storage or transport purposes.
9. The personnel basket of claim 8 further including a case for storing manuals and a tool box for storing tools.
10. The personnel basket of claim 1 further including: a quick attach yoke that is comprised of a U-channel receiver on one of its ends and two bolt holes at its opposite end and wherein the quick attach yoke is detachably connected to the adapter mount; and a basket adapter configured to be detachably connected to the end of a crane boom wherein the basket adapter is comprised of an adapter jaw and an adapter bolt.
11. A personnel basket configured to be suspended from an end of a crane boom at a desired angle in relation to the boom and is comprised of: A basket adapter configured to be detachably connected to the end of the crane boom and is comprised of an adapter jaw and an adapter bolt; A quick attach yoke that is comprised of a U-channel receiver and two bolt holes such that the adapter jaw configured to be engaged with the U-channel receiver and the adapter bolt configured to be slid through the two bolt holes and pinned in place in order to connect the personnel basket to the crane boom; An adapter mount that is rigidly attached to the quick attach yoke; A basket yoke that is rigidly attached to the adapter mount; A vertical support beam that is rotatably connected by means of a yoke pin to the basket yoke; A front panel rigidly attached to the vertical support beam; A side panel comprised of a first folding panel and a second folding panel hingedly connected to each other at the vertical center of the side panel by a central hinge, and with the first folding panel being hingedly connected on one of its edges to the front panel by means of piano hinges; A back panel that is hingedly connected on one of its edges to the second folding panel by means of piano hinges; A door panel comprised of a first door and a second door, the first door being hingedly connected on one of its edges to the back panel by means of piano hinges and the second door being hingedly connected to the front panel by mean of piano hinges; A floor plate rigidly connected to and supported by at least one support arm wherein the support arm is also pivotably connected to an edge of the front panel; A locking plate that is rotatably connected to the vertical support beam by means of a beam pin connection; An index plate with an arced articulation opening through the index plate wherein the index plate is rigidly attached to the basket yoke and is further slidably connected to the locking plate by means of a locking handle such that the locking handle passes through the locking plate and also passes through and is slidable within the articulation opening of the index plate and configured to be selectively locked or unlocked in place at varying positions within an arced articulation opening so as to adjust and maintain the angle between the vertical support beam and the basket yoke; Wherein the front panel, side panel, back panel, door panel, and floor cooperate to provide a partially enclosed work platform when the personnel basket is in a work ready position, or selectively configured to be collapsed from that work ready position and folded inwardly into a stowed position by pivoting the floor upwards so that it is parallel with the front panel, opening both doors inwardly until they are parallel with the front panel and back panel, folding both of the folding panels inwardly until they are parallel with the front panel and back panel, and applying compressive force to the front panel and the back panel so that they are pushed toward each other, thereby collapsing the entire personnel basket inwardly into the stowed position that occupies a reduced spatial volume; Wherein the personnel basket configured to be attached to or detached from the end of the crane boom by means of the detachable connections provided by the basket adapter and quick attach yoke.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF CERTAIN PREFER ED EMBODIMENTS
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(16) An index plate assembly 21 featuring an articulation opening 26 is rigidly affixed to the basket yoke 20 by means such as welding, bolts, or other rigid affixation means, and the index plate assembly 21 and its articulation opening 26 extend outwardly to one side of the basket yoke 20. The basket yoke 20 is rotatably connected to the front panel 40 and the vertical support beam 41 by means of a yoke pin 45 that passes through the basket yoke 20, front panel 40 and vertical support beam 41. The index plate assembly 21 has a locking handle 22 that is situated within the articulation opening 26 and can be used to lock the personnel basket 10 into a variety of angular orientations in relation to the longitudinal axis of the basket yoke 20 by swinging the basket yoke 20 upwards or downwards. This is an important feature because it makes it possible to maintain the floor 70 that serves as the work platform in a level orientation with respect to the ground below when the personnel basket 10 is in its work ready position and is elevated above the ground by a crane or similar elevating device.
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(18) The first door 51 is hingedly connected to the hack panel 30 and the second door 52 is hingedly connected to the front panel 40 by means of door piano hinges 53 that allow for the two doors to be opened inwardly into the workspace defined by the walls to a point where they are each parallel to the back panel 30 and front panel 40. When the personnel basket 10 is to be switched from its work ready position to its stowed position, the first door 51 and the second door 52 are unlocked from one another by detaching the notched lock down plate 56 from the notch pin 102, and pivoting the lock down plate 56 upwards and away from the top of the door panel 50 so that the first door 51 and second door 52 are free to be rotated up to 90 degrees inwardly on their respective door piano hinges 53 until they are, respectively, parallel with the back side panel 30 and the front main panel 40. In other words, the two doors 51, 52 of the door panel 50 are opened inwardly and will be swung inwardly by means of the door piano hinges 53 until they are parallel with each other and also with the back side panel 30 and the front main panel 40 when the personnel basket 10 is being collapsed into a stowed position.
(19) As shown in
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(21) As also illustrated in
(22) As can be appreciated from
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(25) The main body of the personnel basket 10 providing a workspace consisting of the four walls 30, 40, 50, 60, floor 70, and vertical support beam 41, may be locked into position in relation to the basket yoke 20 by moving the locking handle 22 to the desired position within the articulation opening 26 and then locking the locking pin 22 in place so that the front panel 40 and its vertical support beam 41 are held in the desired position in relation to the basket yoke 20. As can be seen from
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(27) As shown by
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(32) The most salient features that are illustrated by
(33) In practice, when it is desired to connect a personnel basket 10 to the end of a crane boom 501, attachment and use of the quick attach yoke 200 with the personnel basket 10, along with connection of the basket adapter 300 to the end of the crane boom 501, facilitates the rapid, efficient attachment or detachment of the personnel basket 10 to/from the crane boom 501. To attach the personnel basket 10 to the end of a crane boom, the adapter jaw 314 of the basket adapter 300 is inserted into the U-channel receiver 214 of the quick attach yoke 200, and the adapter bolt 316 slides through the two bolt holes 216 and is pinned in place on either side of the quick attach yoke 200, for example with cotter pins, bolts, screws or similar detachable connection means (not illustrated). In this manner, the personnel basket 10 may be quickly attached to a crane boom 501. The attachment process may be reversed in order to quickly detach the personnel basket 10 from the end of the crane boom 501.
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(36) A few other observations regarding the disclosed personnel basket should be set forth. The two doors of the door panel, the two folding panels of the collapsible side panel, the front panel, the back panel, and the floor panel have all been illustrated as having multiple small holes located at regular intervals through their main surfaces. As illustrated in
(37) In practice, the personnel basket has great utility because of the combination of its ability to be suspended from a crane boom and maintained level with the ground below when the personnel basket is in work ready position and being used, along with its ability to be collapsed and folded into a much smaller stowed position that can be easily stowed on the back of a mobile vehicle such as a service truck when the personnel basket is not in use. The personnel basket hereby disclosed, is capable of being collapsed into a stowed position that occupies from 35% to 50% of the total spatial volume as the personnel basket in its work ready position. Prototypes of the personnel basket designed for single occupancy in their work ready position have a work ready spatial volume of between 41.42 ft..sup.3 (when arm swung all the way down) and 58.97 ft..sup.3 when arm swung all the way up), while the stowed position of the same prototypes have a minimum spatial volume of 20.51 ft..sup.3
(38) Furthermore, the process involved in reconfiguring the personnel basket from the work ready position to the much more compact stowed positions is relatively quick and straightforward. In order to move from the work ready position to the stowed position, one need only perform the following steps (not necessarily in this order): 1) remove the removable hand rail located above the collapsible side panel; 2) detach the lock down plate so that the doors of the door panel can be opened inwardly; 3) raise the floor upwards to a vertical position where it is parallel to the front panel; 4) collapse the collapsible panel at is center by swinging the folding panels inwardly; 5) collapse the door panel by swinging the two doors inwardly; and 6) pushing the front panel and the back panel towards each other so that the entire personnel basket is collapsed inwardly in accordion-like fashion. These easy steps for reconfiguring the personnel basket from the work ready position to the stowed position make its stowage very quick and easy.
(39) In addition to the ability to conserve space by collapsing the personnel basket into a significantly smaller volume in the stowed position, the corresponding ease and facility with which the personnel basket can be detachably mounted on and used with a crane boom is of great importance. Use of the quick attach yoke and the corresponding basket adapter allows for the personnel basket to be manually attached or manually detached from a crane boom in a very short period of time. For example, the personnel basket can be manually reconfigured from a stowed position to a work ready position and attached to the end if a crane boom and ready for use in approximately 2-3 minutes from start to finish when the quick attach yoke is already attached to the personnel basket and the basket adapter is already attached to the end of a crane boom.
(40) It should also be noted that the personnel basket does not have to be removed from the boom of a crane in order to place it into its stowed position or in order to switch the personnel basket from the stowed position back to its work ready position. In fact, the personnel basket can remain attached to the end of a crane boom in either position and during reconfiguration from one position to the other. The personnel basket in the stowed position may be left attached to the end of a crane boom and simply lowered while still attached onto the back of a service truck or other mobile vehicle for transport. However, in practice it may sometimes be advisable for transport of the crane and personnel basket to and from remote job sites to remove the personnel basket from the boom of a crane when it is intended to stow the personnel basket for transport.
(41) Additionally, the inventors are cognizant of the fact that inward-slanting hand rails are required by the Occupational Safety and Health Administration (OSHA). Thus, the hand rails located above the front panel, the back panel, and the collapsible side panel will each be mounted so that they are tilted inwardly from the top edges of the respective panels. This is illustrated in the accompanying drawing figures.
(42) Additional features of the invention are illustrated in the accompanying drawings. The inventors reserve the right to later describe and claim all such features whether or not they have been specifically pointed-out and discussed in this brief written description.
(43) Furthermore, although the inventive concepts hereby disclosed have been described with reference to specific embodiments, it should be understood that the above-described specific embodiments are not intended to limit the scope of the in concepts hereby disclosed, but merely to illustrate some of the specific embodiments of the personnel basket. It should be understood that various modifications of the disclosed embodiments, as well as alternative embodiments of the inventive concepts, will be apparent to persons skilled in the art upon reference to the description of the embodiments and drawings that are provided or upon reference to the appended claims.