Method for producing parvovirus having high infectivity titer
09809800 · 2017-11-07
Assignee
Inventors
Cpc classification
C12N2750/14351
CHEMISTRY; METALLURGY
International classification
Abstract
A method for stably and easily producing a parvovirus having a high infectivity titer is provided. The problem is solved by a method for producing a parvovirus having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more in a culture supernatant, comprising the steps of inoculating a seed virus of the parvovirus into a culture substrate comprising host cells having a cell density of 1/500 to 1/20 of the cell density of the host cells confluently grown and a medium at a multiplicity of infection of 0.0001 to 0.1, culturing for a period of 5 to 11 times the doubling time of the host cells, and recovering a culture supernatant.
Claims
1. A method for producing a parvovirus in a culture supernatant by culturing host cells and a seed virus of the parvovirus in a culture substrate, comprising: (a) calculating: a doubling time of the host cells during the log growth phase in the culturing; and a cell density of the host cells confluently grown in the culturing; (b) inoculating the seed virus of the parvovirus into the culture substrate comprising a medium and the host cells having a cell density of 1/500 to 1/20 of the cell density of the host cells confluently grown, calculated in (a), to give a multiplicity of infection (MOI) of 0.0001 to 0.1; (c) culturing the culture comprising the medium and the host cells having a cell density of 1/500 to 1/20 of the cell density of the host cells confluently grown and the inoculated parvovirus obtained in (b) for a period of 5 to 11 times the doubling time calculated in (a); and (d) recovering a culture supernatant comprising the parvovirus, obtained by the culturing (c).
2. The method according to claim 1, wherein the host cell is an adhesion-dependent cell.
3. The method according to claim 1, wherein the host cell is a cell susceptible to the parvovirus.
4. The method according to claim 1, wherein the parvovirus is porcine parvovirus (PPV), canine parvovirus (CPV), minute virus of mice (MVM), rat virus (RV), H-1 virus (H-1), feline parvovirus (FPV), goose parvovirus (GPV), or bovine parvovirus (BPV).
5. The method according to claim 1, wherein in (b), the seed virus of the parvovirus is inoculated into the culture substrate comprising a medium and the host cells having a cell density of 1/300 to 1/30 of the cell density of the host cells confluently grown, calculated in (a), to give a multiplicity of infection (MOI) of 0.0001 to 0.1.
6. The method according to claim 1, wherein in (b), the seed virus of the parvovirus is inoculated into the culture substrate comprising a medium and the host cells having a cell density of 1/200 to 1/40 of the cell density of the host cells confluently grown, calculated in (a), to give a multiplicity of infection (MOI) of 0.0001 to 0.1.
7. The method according to claim 1, wherein the multiplicity of infection (MOI) is 0.001 to 0.03.
8. The method according to claim 7, wherein the multiplicity of infection (MOI) is 0.003 to 0.01.
9. The method according to claim 1, wherein when the medium is a serum medium, (c) comprises replacing the serum medium with a serum-free medium.
10. The method for producing a parvovirus according to claim 1, wherein in (c), the culture is cultured for a period of 6 to 9 times the doubling time calculated in (a).
11. The method for producing a parvovirus according to claim 10, wherein in (c), the culture is cultured for a period of 7 to 8 times the doubling time calculated in (a).
12. The method for producing a parvovirus according to claim 1, wherein in (c), the culture is cultured at a temperature of from 33° C. to 39° C.
13. The method for producing a parvovirus according to claim 1, wherein in (c), the host cells and the virus grow concurrently.
14. The method according to claim 1, wherein (d) comprises removing free host cells and host cell debris contained in the culture supernatant.
15. The method according to claim 14, wherein the removing is performed using filtration with a membrane having a pore diameter of 0.2 μm to 0.45 μm.
Description
DESCRIPTION OF EMBODIMENTS
(1) An embodiment of the present invention (hereinafter referred to as “the present embodiment”) will be described below in detail. However, the present invention is not intended to be limited to the following present embodiment, and various modifications can be made within the scope of the gist of the invention.
(2) The present embodiment is a method for producing a parvovirus having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more in a culture supernatant by culturing host cells and a seed virus of the parvovirus in a culture substrate, comprising the steps of:
(3) (a) previously calculating a doubling time of the host cells during the log growth phase in the culturing and a cell density of the host cells confluently grown in the culturing;
(4) (b) inoculating the seed virus of the parvovirus into the culture substrate comprising the host cells having a cell density of 1/500 to 1/20 of the cell density of the host cells confluently grown previously calculated in the step (a) and a medium to give a multiplicity of infection (MCI) of 0.0001 to 0.1;
(5) (c) culturing a culture comprising the host cells and the parvovirus of the step (b) for a period of 5 to 11 times the doubling time previously calculated in the step (a); and
(6) (d) recovering a culture supernatant comprising the parvovirus, obtained by the culturing step (c).
(7) Step (a): A doubling time of the host cells for the parvovirus during the log growth phase and a cell density of the host cells confluently grown are previously calculated. The host cells may be grown by passage culture.
(8) Parvovirus is a small linear single-stranded DNA virus. A DNA virus is a virus having DNA as a genome, synthesizes mRNA from the genome DNA by using the RNA polymerase of a host cell, and grows by synthesizing proteins based on the mRNA. Most DNA viruses are double-stranded DNA viruses, but parvovirus has linear single-stranded DNA as a genome. A virus cannot grow in a state of single-stranded DNA; thus, parvovirus has a unique growth mechanism in which the virus grows via a state of double-stranded DNA by using DNA polymerase in addition to the RNA polymerase of a host cell.
(9) The Parvoviridae virus family is known to comprise 3 genera belonging to Parvovirinae: the genus Parvorivirus, which does not require a helper virus for virus replication and autonomously grows in a host cell; the genus Dependovirus, which requires the helper virus; and the genus Erythrovirus, which specifically infects erythrocytes, and 3 genera belonging to Densovirinae: the genus Densovirus which infects insects, the genus Iteravirus, and the genus Aedes aegypti densovirus. In the present embodiment, the “parvovirus” refers to a virus of the genus Parvorivirus. Viruses of the genus Parvorivirus have similar growth mechanisms and thus can be used in common by the method of the present embodiment.
(10) In the present embodiment, the parvovirus (virus of the genus Parvorivirus) encompasses, but not limited to, porcine parvovirus (PPV), canine parvovirus (CPV), minute virus of mice (MVM), rat virus (RV), H-1 virus (H-1), feline parvovirus (FPV), goose parvovirus (GPV), and bovine parvovirus (BPV). These viruses are similar in size, genome structure, virus particle structure, and growth mechanism, and all of the viruses can be suitably used in the method of the present embodiment.
(11) According to the present embodiment, the “host cell” may be any type of cell provided that it is a cell susceptible to a parvovirus (can be infected with the parvovirus). Examples of the cell susceptible to a parvovirus include PK-13 cells, PK-15 cells, LCC-PK1 cells, ESK (embryonic swine kidney) cell, SK cells, ST (swine testes) cells, and MPK (minipig kidney) cells which are all susceptible to porcine parvovirus; MDCK (Mardin-Darby canine kidney) cells, FEA (feline embryonic fibroblast) cells, CRFK (Crandell feline kidney) cells, and FK-81 (embryonic feline kidney) cells which are all susceptible to canine parvovirus; A9 (mouse fibroblast) cells and C6 (rat glial) cells which are all susceptible to minute virus of mice; NRK (normal rat kidney) cells susceptible to rat virus; Molt-4 cells (human T-cells), AV-1 cells (human B-cells), and NC-37 cells (human B-cells) which are all susceptible to H-1 virus; CRFK cells, Mya 1 cells, NLFK (Norden Laboratories feline kidney) cells, and A72 cells which are all susceptible to feline parvovirus; GEF (goose embryo fibroblast) cells susceptible to goose parvovirus; and BEK (bovine embryonic kidney) cells, buffalo lung fibroblast cells, and EBTr (bovine embryonic trachea) cells which are all susceptible to bovine parvovirus. The host cell is preferably a cell producing cellular degeneration by infection. By way of non-limiting example, the host cells may be porcine kidney cells for porcine parvovirus and canine kidney cells for canine parvovirus; as described above, the host cells can be widely used provided that they are cells susceptible to parvovirus and preferably producing cellular degeneration. According to the present embodiment, the “host cells” may be animal cells having infinite proliferative capacity, and may be those generally called “cell line”.
(12) According to the present embodiment, the host cells are preferably adhesion-dependent cells. The “adhesion-dependent cells” are cells capable of surviving/growing only in a state adhering to a culture substratum such as muscle cells and organ cells. The adhesion-dependent cells are cultured by adhesion to the bottom face/wall face of a culture substrate, such as a culture flask, or a carrier called a microcarrier. A flask and a petri dish are commonly used for small-scale culture. The culture using microcarriers has an advantage of being easily scaled up successively (Japanese Patent No. 3982843, Method for Successively Culturing Animal Cells Using Porous Carrier). According to the present embodiment, floating cells can also be used. The “floating cells” grow in a floating state and are cultured by standing culture or stirred culture in a suspended state in a medium. For floating cells, because it is difficult to replace the medium before recovering a culture supernatant, for example, the cells are desirably cultured by adhering to microcarriers.
(13) According to the present embodiment, the type of “culture substrate” is not intended to be limited and encompasses any culture substrate commonly used for cell culture, such as a culture vessel, a culture flask, a petri dish, a roller bottle, or a culture plate.
(14) The culture suitably uses Dulbecco's Modified Eagle medium (DMEM medium), and can be performed under an environment of about 5% carbon dioxide gas; however, the conditions of the culture are not intended to be limited thereto provided that they are environmental culture conditions suitable for the growth of host cells. The culture temperature may be a temperature suitable for the growth of host cells. Host cells for parvovirus are known to grow in a range of 33° C. to 39° C. (“Dobutsu Saibo Baiyoho Nyumon (Introduction to Animal Cell Culture), (Seibutsukagaku Jikkenho 29 (Method of Biochemical Experiment 29)), Yutaka Matsutani/Gakkai Shuppan Center” p. 14-15); thus, the culture temperature may be preferably 33° C. or higher and 39° C. or lower, for example, about 37° C. It is desirable to use a medium containing 10% or less of animal serum (fetal bovine serum, calf serum, horse serum, or the like) containing a cell growth factor. The use of a serum-free medium reduces the amount of production of the virus; thus, it is also possible to replace the medium with the serum-free medium before virus recovery, and after a necessary and sufficient amount of cells have been grown in the serum medium.
(15) According to the present embodiment, the “infectivity titer” is a unit denoting the infectious titer of a virus. It has the same meaning as “titer” often used in the virus field. A virus cannot be seen even by using an optical microscope and thus, unlike biological cells, density (the number of virus particles per volume) of the virus cannot be measured under the microscope. Thus, for a virus, the unit of the infectious titer utilizing the ability to infect host cells is used as an alternative to the amount and concentration of the virus. For example, when a virus suspension diluted at a suitable degree is added to a single layer of host cells, the number of virus particles can be detected as plaques to measure the infectious titer in plaque forming units (pfu)/mL. Alternatively, a virus-containing fluid is progressively diluted, and the concentration at which infection is positive in 50% of host cells can be defined as 50% tissue culture infectious dose (TCID.sub.50)/mL to measure the infectious titer. According to the present embodiment, the infectious titer can be measured in TCID.sub.50/mL for each of the parvoviruses used, and the infectious titter is indicated in TCID.sub.50/mL. The infectious titer of a parvovirus may be represented in another unit such as pfu/mL. For the parvovirus capable of measuring the infectious titer using another unit, the same parvovirus suspension can be simultaneously measured for the infectious titer in both units to easily convert between the different units.
(16) According to the present embodiment, the “doubling time during the log growth phase” is the amount of time required for host cells during the log growth phase to increase by 2-fold. The growth curve of cells shifts from the log growth phase to the stationary phase to the death phase. In the log growth phase, cells repeat cell division at a constant rate for growth. The doubling time varies depending on the type of cells, the medium conditions such as the serum concentration, and the culture conditions such as the culture temperature. The doubling time during the log growth phase can be calculated by the equation:
Doubling time (hour)=0.301t/log 10[C2/C1]
where t is the culture time; C1 is the initial number of cells; and C2 is the number of cells after culture.
(17) When growth proceeds, the number of cells in the culture vessel soon reaches the upper limit. This is a stage in which growth stops due to the lack of nutrients, the accumulation of waste products, a decrease in pH value, and the like, and called the stationary phase. At this time, adhesion-dependent cells are in a dense state in which the adhesion-dependent cells completely cover the surface of the culture vessel, and the state is called “confluence”. To determine the number of cells (density) when confluence is reached, cells may be recovered every 24 hours after inoculating the cells in the culture vessel to measure the number of the cells, thereby obtaining the number of the cells (density) when reaching the upper limit.
(18) According to the present embodiment, the number of cells or the cell density when the host cells grow confluently is defined as follows. First, host cells are inoculated into a culture substrate, such as a culture flask, and then passage cultured, and the number of cells is measured every 24 hours to calculate the doubling time during each 24 hours. The measurement of the number of cells every 24 hours is ended on the next day of the day on which the doubling time is increased to 5 times or more the doubling time during the log growth phase; however, the measurement is also ended when the number of cells is decreased for 2 consecutive days.
(19) Then, the average of data from the total 3 days consisting of the day at which the highest number of cells is reached and the days before and after that day is defined as the number of cells or the density of cells at confluence. Some types of cells take a long time to shift to the death phase after reaching the stationary phase and maintain the stationary phase for a long time. In this case, the day when the doubling time is increased to 5 times or more the doubling time during the log growth phase is used as the confluence achieving day, and the average of the numbers of cells at the achieving day and the day thereafter is defined as the number of cells or the density of cells at confluence. The number of cells every 24 hours is measured for separate culture substrates in all of which the culture has been simultaneously started under the same conditions, and cells are not returned to the culture substrate in which the number of cells has once been measured, for a repeated use for measurement at the day thereafter. The reason therefor is to avoid the influence of the lag time of growth due to the cell recovery operation. To eliminate measurement error and the error between each culture vessel whenever possible, at least 2 (n=2), preferably 3 (n=3), more preferably 4 (n=4) or more culture vessels are measured at a time. The number of cells and the density of cells at confluence vary depending on the culture conditions, such as the culture substrate, the medium, the type of cells, and the culture temperature. Thus, it is necessary to perform the measurement by the above method for each culture condition. After the stationary phase during which confluence is reached, the cells die from nutrient depletion and the like. This is called the death phase.
(20) The “passage culture” is commonly carried out in a state of 60% to 80% confluence during the late log growth phase; when confluence is reached, growth stops for adhesion-dependent cells, and thus it is necessary to perform the passage culture before the confluence is reached (Hideki Koyama, Saibo Baiyo Rabo Manyuaru (Cell Culture Lab Manual) Springer-Verlag Tokyo 1999, p. 51-52). The repetition of the passage culture after confluence is reached weakens cells and may change their properties. Floating cells can be passaged by diluting the cells in fresh medium for subculture. Adhesion-dependent cells are passaged by detaching the host cells from the culture vessel with a proteinase such as trypsin, a chelating agent such as EDTA, or a mixture thereof, diluting the number of the cells, and subculturing the cells in a new culture vessel. The passage culture is commonly carried out twice to thrice a week by 2- to 12-fold dilution. For example, MDCK (canine kidney cells) as host cells for canine parvovirus are passaged by 2- to 6-fold dilution every 2 to 3 days (Toru Akiyama, Saibo/Baichi Katsuyo Handobukku (A Handbook for Practical Usage of Cell/Medium), Yodosha Co., Ltd, 2008, p. 45-46). Thus, in the passage culture of host cells for virus, the cells can be passaged by diluting the number of the cells to 1/2 to 1/12 of the number of the cells in confluence at a stage when the number of the cells has reached 60 to 80% of the number of the cells in confluence. In this range, considering a balance with the above passage frequency, the cell passage frequency and the dilution degree are suitably set for each cell. This is basically the same for floating cell culture.
(21) Step (b): Then, a seed virus of the parvovirus is inoculated into a culture substrate containing host cells having a cell density of 1/500 to 1/20 of the cell density of the host cells confluently grown previously calculated in the step (a) and a medium to give a multiplicity of infection (MOI) of 0.0001 to 0.1.
(22) As described above, it is necessary in the step (b) to prepare a culture substrate containing host cells having a cell density of 1/500 to 1/20 of the cell density of host cells confluently grown previously calculated in the step (a) and a medium. Here, the substrate is prepared by inoculating host cells having the above specified cell density in a culture substrate containing a medium, or culturing host cells in a culture substrate containing a medium to give the above specified cell density. The culture substrate preferably contains host cells having a cell density of 1/300 to 1/30, more preferably 1/200 to 1/40, of the cell density of the host cells confluently grown previously calculated in the step (a).
(23) An important feature of the present embodiment is that infection is started at a predetermined cell density as extremely low as 1/500 to 1/20 of the cell density of host cells confluently grown as described above. For parvovirus, conventionally common method for producing the virus involves infecting host cells in a confluent state with a virus and in such method, host cells are not grown and only on the way to death via cell degeneration due to infection. On the other hand, host cell growth and virus growth have successfully been achieved concurrently by starting infection at an extremely low host cell density according to the present embodiment. Without being bound to theory, the concurrent occurrence of the host cell growth and the virus growth is probably attributed to the growth mechanism typical of a parvovirus. Specifically, a parvovirus is a DNA virus and transfers into the nuclei in host cells for DNA replication and thus, unlike other viruses capable of growing in the cytoplasm, the parvovirus grow slowly and does not rapidly kills infected cells, which probably allows the cell growth in the culture system as a whole. For the infection in a confluent state as a conventional technique, since host cells finish the log growth phase and reach a plateau, the growth of the parvovirus, even though being slow, has not been accompanied by cell growth. In contrast, according to the present embodiment, a parvovirus having a high infectivity titer can be provided by using the growth mechanism typical of the parvovirus to secure the sufficiently long “concurrent growth time of host cells and the virus” (hereinafter simply referred to as “concurrent growth time”) during which the host cell and the virus grow concurrently. To secure the sufficiently long concurrent growth time, the seed virus is infected at a suitable host cell density. Too high a host cell density at infection makes it difficult to secure the sufficiently long concurrent growth time because the host cells reach confluence in a short period of time, resulting in stoppage of cell growth. Too low a cell density at infection also makes it difficult to secure the sufficiently long concurrent growth time because the parvovirus growth rate exceeds the host cell growth rate, resulting in the advancement of cell destruction. Thus, the present embodiment focuses not simply on the culture time of virus-infected host cells but on the above concurrent growth time. From such a viewpoint, the cell density of the host cells confluently grown is previously calculated and measured in the step (a), as previously described. Then, with the ratio to the cell density of the host cells confluently grown calculated in the step (a), the cell density of the host cells upon inoculating the seed virus of the parvovirus in the step (b) is specified.
(24) In addition, according to the present embodiment, too short a concurrent growth time makes the amount of parvovirus growth insufficient and does not provide a parvovirus having a high infectivity titer, as described above. In contrast, without being bound by theory, a longer concurrent growth time than required causes the growth of a parvovirus to exceed the growth of host cells, renders all the host cells to proceed toward death, results in the inactivation of the parvovirus by the effect of protease released form the cells and the like, and decreases the infectivity titer. As the step (c) will be described below in detail, the culture can be recovered in suitable timed relation to keep the concurrent growth time in a suitable range to provide a parvovirus having an infectivity titer as extremely high as 10.sup.8 TCID.sub.50/mL or more in a culture supernatant.
(25) In the step (b), the seed virus of a parvovirus is inoculated into a culture substrate containing host cells having the specified low cell density and a medium to give a multiplicity of infection (MOI) of 0.0001 to 0.1. Here, the “multiplicity of infection” is the ratio of the virus addition amount to the number of host cells, and expressed by the virus infectivity titer/the number of the host cells. The inoculation of the seed virus of a parvovirus may be performed to give an MOI of 0.0001 to 0.1 simultaneously with the inoculation of host cells having the above predetermined cell density in a culture substrate. Alternatively, the culture of host cells may be started at a lower cell density, followed by inoculating the seed virus to give an MOI of 0.0001 to 0.1 at the time of achieving the predetermined cell density. The multiplicity of infection (MOI) of the parvovirus is preferably 0.001 to 0.03, more preferably 0.003 to 0.01.
(26) When infection is started by inoculating host cells having the predetermined low cell density with the seed virus of a parvovirus to give a multiplicity of infection (MCI) of 0.0001 to 0.1, the parvovirus infection starts slowly, and the total number of the cells increases at first while the total amount of the parvovirus also increases; however, the growth rate of the parvovirus exceeds the growth rate of the host cells at some point of time, resulting the production of the virus at a high infectivity titer. The seed virus having infected the host cells replicates itself by the function of the host cells in the host cells and is extracellularly released or remains in the cells. In the cells infected with the virus, some virus cause cell degeneration and others do not. The virus causing cell degeneration has virulence; however, the virus not causing call degeneration has no virulence and causes persistent infection. The cell degeneration causes cell death. According to the present embodiment, preferred are, but not limited to, cells causing cell degeneration because of a larger amount of virus production.
(27) Step (c): After inoculating the seed virus of a parvovirus, the culture containing the parvovirus and host cells is cultured for a predetermined period of time. In the step (c), the host cells and the parvovirus grow concurrently. The culture time is 5 to 11 times, preferably 6 to 9 times, more preferably 7 to 8 times, the doubling time of the host cells. When culture is carried out for the predetermined period of time, as described above, the host cells cause cell degeneration and die and a large amount of the parvovirus is released into a culture supernatant; thus, the culture supernatant is recovered at that stage to make the concurrent growth time in a suitable range to provide a parvovirus suspension having a high infectivity titer. The virus may also be released at a high infectivity titer into the culture supernatant without the death of almost all of the host cells; however, either mode of release will take place in the present embodiment. The culture temperature may be a temperature suitable for the growth of the host cells, and may be preferably 33° C. or higher and 39° C. or lower, for example, about 37° C. The culture is desirably carried out under the same conditions as the culture conditions of the step (a); thus, the culture temperature is desirably a temperature comparable to the culture temperature of the culturing in the step (a) when the doubling time of host cells during the log growth phase and the cell density of the host cells confluently grown are previously calculated.
(28) When serum medium is used as a medium, the serum medium may be replaced with a serum-free medium immediately before or before the recovery of the culture supernatant in step (d) below, followed by further culturing in the serum-free medium to perform culture for the predetermined period of time as a whole. This enables the elimination of serum-derived impurities in the recovered virus suspension. The volume of the serum-free medium after the medium replacement may be adjusted as needed. The timing of the medium replacement is preferably 1 to 3 days, more preferably 1 to 2 days, before the day of recovering the culture supernatant.
(29) Step (d): After culture for the predetermined period of time, the culture supernatant containing a parvovirus is recovered. As a conventional method, there is a method for recovering the virus by destroying the infected host cells by the repetition of freezing and thawing, or the like; however, here, a large amount of impurities in the host cells occur and the concentration of the impurities is relatively increased even though the virus is obtained at a high infectivity titer. As such, upon using the virus, various operations, such as ultracentrifugal purification, are required. In contrast, although impurities derived from host cells collapsed by virus infection contaminated even in the method for recovering the culture supernatant according to the present embodiment, the amount of the impurities is significantly small in the present embodiment compared to that for the destruction of host cells by freezing and thawing. Thus, according to the present embodiment, the parvovirus is obtained at a high infectivity titer from the culture supernatant and can be simply recovered.
(30) The above method of the present embodiment can be performed to provide a parvovirus solution (including the culture supernatant and the impurity-removed virus suspension) at 10.sup.8 TCID.sub.50/mL, preferably 10.sup.8.3 TCID.sub.50/mL or more, more preferably 10.sup.8.5 TCID.sub.50/mL or more.
(31) The resultant parvovirus culture supernatant having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more may be subjected to low-speed centrifugation under known conditions in order to remove impurities, such as free host cells and host cell debris, and the like. Alternatively or in addition, the impurities may be removed using filtration with a membrane having a pore diameter of 0.1 to 0.5 μm, preferably 0.2 to 0.45 μm.
(32) Further, the impurities, such as free host cells and host cell debris, may also be removed by a PEG precipitation method using known polyethylene glycol (PEG). An increase in the concentration of PEG results in the gradual precipitation of substances in descending order of molecular weight. For example, adding 10% of PEG6000 and 0.5 M of sodium chloride to 0.5 M, standing or stirring the mixture at 4 to 30° C. for 4 to 40 hours and then subjecting to centrifugation at 9,000 to 12,000 g for 20 to 60 minutes result in precipitating the parvovirus. At this time, impurity proteins are accumulated in a supernatant fraction and thus the impurities and the parvovirus can be separated for purification. Various PEGs other than PEG6000 can be used for PEG precipitation.
(33) An anion exchange substrate can also be suitably used for the separation and purification of a parvovirus. The parvovirus has a negatively charged surface and adsorbs to the anion exchange substrate. Thus, the adsorbed parvovirus can be eluted using an elution buffer having a high salt concentration to separate the impurities from the parvovirus.
(34) As described above, a parvovirus is cultured and recovered to provide a parvovirus solution (including a virus suspension after removing impurities) having a ratio of the infectivity titer (TCID.sub.50/mL) of the parvovirus to the impurity protein concentration (ng/mL) of 10:1 to 5,000:1, preferably 40:1 to 3,000:1. Examples of the “impurity” include free host cells, host cell debris, and proteins derived from the host cells and serum components; however, according to the present invention, the protein concentration is used as an index showing the abundance of impurities because the free host cells and host cell debris have large sizes and can be easily removed by known methods such as the above-described centrifugation and filtration.
(35) As described above, the present embodiment provides a parvovirus solution having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more and overcome the negative effects due to insufficient infectivity titers in using parvovirus. Three typical uses will be described below.
(36) For the first use, or when the virus is used in research applications, such as search for antiviral agents, the presence of impurities may have adverse effects, such as inhibiting a desired reaction. Thus, a virus having a higher infectivity titer than the virus infectivity titer actually used for a test will be previously produced and used for research by dilution to an extent not affected by the impurities. To allow the measurement of high virus-inhibiting activity, the virus must be provided at a high virus infectivity titer for the test; thus, it is necessary to previously produce the virus at a higher infectivity titer than that titer. In other words, it is desirable that the virus obtained by cell culture has high infectivity titer. The present embodiment provides a parvovirus solution having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more, enabling the parvovirus to be used as a material for research after dilution in the research of antiviral drugs using the parvovirus. This enables the reduction of unexpected reactions and interference due to impurities.
(37) For the second use, or when the virus is produced to evaluate virus clearance of the production steps of a biologics, it is also desirable that the virus has high infectivity titer. As described above, the required points for the virus clearance test are, firstly, that the addition amount of a virus suspension is an amount to an extent not clogging the holes of the filter, and secondly, that the addition amount is an amount capable of ensuring that the log reduction value (LRV) as a virus clearance value for a step to be evaluated is 4 or more. For LRV to be 4 or more, the virus must be added to an intermediate product that is subjected to a virus removal filter step, in an amount that achieves virus infectivity titer of 10.sup.4 TCID.sub.50/mL; however, actually, considering the quantitative error in the virus infectivity titer and loss in the prefilter which removes aggregates of virus particles, it is necessary to add the virus to 10.sup.5 TCID.sub.50/mL or more. In order to obtain 10.sup.5 TCID.sub.50/mL or more by adding 0.1% by volume of virus suspension, the infectivity titer of the original virus suspension is required to be 10.sup.8 TCID.sub.50/mL or more. The present embodiment provides a parvovirus solution having a suitable purity and an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more, and significantly decreases the amount of parvovirus solution to be added upon evaluating the parvovirus clearance of each step. This solves the problem of clogging in a filter due to impurities derived from the parvovirus solution.
(38) For the third use, or in vaccine production, a higher infectivity titer of the virus produced by cell culture reduces the burden in a subsequent virus vaccine purification step and is more advantageous for production. A low virus infectivity titer relatively increases the impurity concentration and makes the purification step a burdensome step, which is disadvantageous for production. Since the present embodiment provides a parvovirus solution having an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more, in the production of a parvovirus vaccine, the amount of the vaccine in the starting material for purification is drastically increased, enabling the vaccine purification step to be efficiently performed with low cost.
EXAMPLES
(39) The present invention will be described below in detail with reference to Examples and Comparative Examples. However, the Examples described here are typical examples, and the present invention is not intended to be limited to these Examples.
Example 1
(40) PK-13 cells (purchased from ATCC) were used as host cells for porcine parvovirus (PPV) and passage cultured in DMEM medium containing 10% fetal bovine serum (hereinafter referred to as “serum medium”, and the same applies to Examples described hereafter.) in an environment of 37° C. and 5% CO.sub.2 using a flask for tissue culture, having a bottom area of 75 cm.sup.2 and a volume of 15 mL (hereinafter referred to as “flask”, and the same applies to Examples described hereafter.). The number of the host cells in the flask was measured every 24 hours and their doubling time during the log growth phase was measured. As a result, the doubling time was found to be 17 hours. The average of the numbers of cells at the day at which the highest number of the cells is reached and the days before and after that day was measured as the cell density of the host cells at confluence. As a result, the density was found to be 2.0×10.sup.7 cells/flask.
(41) Then, the PK-13 cells were detached from the flask, and the host cells having cell densities of 1/500 (4.0×10.sup.4 cells/flask), 1/200 (1.0×10.sup.5 cells/flask), and 1/40 (5.0×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 6 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MOI of 0.01 and cultured in an environment of 37° C. and 5% CO.sub.2. When infection was performed in the culture vessel as described above, the seed virus infected the host cells within 2 hours and was taken up by the cells. At this time, the parvovirus once disappeared from the culture solution and entered the so-called eclipse period. At this time, some cells were in a state infected with the parvovirus. Thereafter, some cells were led to death due to the parvovirus infection, but the number of all cells was surprisingly increased.
(42) A culture supernatant was recovered for each flask once culture had been performed for 85 hours (5 times the doubling time), 102 hours (6 times the same), 119 hours (7 times the same), 136 hours (8 times the same), 153 hours (9 times the same), and 187 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(43) The PPV infectivity titer was measured in a 96-well plate by the TCID.sub.50 method using a method for determining infection utilizing hemagglutinin reaction. The 50% infectivity titer was calculated by the Reed-Muench method (Medical Virology, 2000, Nankodo Co., Ltd., p. 171-172). The results are shown in Table 1. Table 1 showed that the resultant virus infectivity titer was as high as 10.sup.8 TCID.sub.50/mL or more. (Values in Table 1 each represent the infectivity titer as a logarithmic value. For example, 8.1 refers to 10.sup.8.1 TCID.sub.50/mL).
(44) In addition, the impurity protein concentration was measured using a protein assay reagent (Bradford method) from BioRad Co., Ltd. to determine the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL). The results are shown in Table 2.
(45) TABLE-US-00001 TABLE 1 PPV Titer in Culture Supernatant after PK-13 Infection (Unit: log [TCID.sub.50/mL]) Culture Time Initial Cell Density at after Infection Infection (Cells/Flask) (Hour) 4.0 × 10.sup.4 1.0 × 10.sup.5 5.0 × 10.sup.5 85 8.1 8.7 8.3 102 8.2 8.7 8.5 119 8.3 8.7 8.7 136 8.3 8.7 8.7 153 8.2 8.0 8.3 187 8.2 8.0 8.4
(46) TABLE-US-00002 TABLE 2 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PK-13 Infection Culture Time Initial Cell Density at Infection after Infection (Cells/Flask) (Hour) 4.0 × 10.sup.4 1.0 × 10.sup.5 5.0 × 10.sup.5 85 84:1 358:1 105:1 102 99:1 313:1 144:1 119 125:1 278:1 218:1 136 117:1 278:1 218:1 153 99:1 56:1 100:1 187 99:1 53:1 140:1
Comparative Example 1
(47) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence, 2.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/2,000 (1.0×10.sup.4 cells/flask), 1/4 (5.0×10.sup.6 cells/flask), 1/2.65 (7.5×10.sup.6 cells/flask), 1/2 (1.0×10.sup.7 cells/flask), and 1/1 (2.0×10.sup.7 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 6 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MCI of 0.01 and cultured in an environment of 37° C. and 5% CO.sub.2. A culture supernatant was recovered for each flask once culture had been performed for 85 hours (5 times the doubling time), 102 hours (6 times the same), 119 hours (7 times the same), 136 hours (8 times the same), 153 hours (9 times the same), and 187 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(48) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 3. Table 3 showed that the infectivity titer did not reach 10.sup.8 TCID.sub.50/mL or more under any of the conditions.
(49) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 4.
(50) TABLE-US-00003 TABLE 3 PPV Titer in Culture Supernatant after PK-13 Infection (Unit: log [TCID.sub.50/mL]) Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 1.0 × 10.sup.4 5.0 × 10.sup.6 7.5 × 10.sup.6 1.0 × 10.sup.7 2.0 × 10.sup.7 85 * 6.0 5.5 5.8 5.0 102 * 7.2 6.3 4.7 4.5 119 * 7.0 6.3 5.0 4.5 136 * 7.0 6.3 5.5 5.0 153 * 7.0 6.5 6.5 4.5 187 * 6.7 5.8 6.5 5.5 *: Cell growth was not seen because the initial number of cells was too small, and thus the experiment could not be done.
(51) TABLE-US-00004 TABLE 4 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PK-13 Infection Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 5.0 × 10.sup.6 7.5 × 10.sup.6 1.0 × 10.sup.7 2.0 × 10.sup.7 85 1:1 0.2:1 0.2:1 0.03:1 102 11:1 1:1 0.01:1 0.01:1 119 6:1 0.9:1 0.03:1 0.01:1 136 7:1 0.9:1 0.1:1 0.03:1 153 7:1 1.3:1 0.8:1 0.01:1 187 4:1 0.3:1 0.8:1 0.08:1
Example 2
(52) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence, 2.0×10.sup.7 cells/flask. Then, the host cells having a cell density of 1/40 (5.0×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 4 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MOI of 0.0001, 0.001, 0.003, 0.01, 0.03, or 0.1 and cultured in an environment of 37° C. and 5% CO.sub.2. A culture supernatant was recovered for each flask once culture had been performed for 119 hours (7 times the doubling time), 136 hours (8 times the same), 153 hours (9 times the same), and 187 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(53) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 5. Table 5 showed that the resultant virus infectivity titer was as high as 10.sup.8 TCID.sub.50/mL or more for any of the MOIs.
(54) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 6.
(55) TABLE-US-00005 TABLE 5 PPV Titer in Culture Supernatant after PK-13 Infection (Unit: log [TCID.sub.50/mL]) Culture Time after Infection MOI (Hour) 0.0001 0.001 0.003 0.01 0.03 0.1 119 8.3 8.5 8.5 8.7 8.3 8.5 136 8.3 8.5 8.7 8.7 8.5 8.3 153 8.3 8.5 8.5 8.3 8.4 8.3 187 8.3 8.3 8.3 8.4 8.3 8.2
(56) TABLE-US-00006 TABLE 6 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PK-13 Infection Culture Time after Infection MOI (Hour) 0.0001 0.001 0.003 0.01 0.03 0.1 119 111:1 186:1 166:1 295:1 117:1 198:1 136 111:1 166:6 251:1 278:1 176:1 111:1 153 105:1 166:1 176:1 100:1 126:1 111:1 187 105:1 111:1 105:1 126:1 87:1 93:1
Example 3
(57) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence, 2.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/600 (3.4×10.sup.4 cells/flask), 1/400 (5.0×10.sup.4 cells/flask), and 1/80 (2.5×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 12 flasks for each cell density conditions. Subsequently, the flasks were each cultured in an environment of 37° C. and 5% CO.sub.2 for 17 hours; once the number of the cells increased 2-fold, PPV was inoculated to give an MOI of 0.01 (6 flasks) or 0.003 (6 flasks) to continue the culture. A culture supernatant was recovered for each flask once culture had been performed for 85 hours (5 times the doubling time), 102 hours (6 times the same), 119 hours (7 times the same), 136 hours (8 times the same), 153 hours (9 times the same), and 187 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(58) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 7. Table 7 showed that the virus infectivity titer was as high as 10.sup.8 TCID.sub.50/mL or more.
(59) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 8.
(60) TABLE-US-00007 TABLE 7 PPV Titer in Culture Supernatant When PPV Was Infected 17 Hours after Planting PK-13 Cells (Unit: log [TCID.sub.50/mL]) Culture Cell Density at Infection (Cells/Flask) Time after 6.7 × 10.sup.4 1.0 × 10.sup.5 5.0 × 10.sup.5 Infection MOI (Hour) 0.01 0.003 0.01 0.003 0.01 0.003 85 8.1 8.0 8.3 8.3 8.3 8.1 102 8.2 8.2 8.5 8.5 8.3 8.7 119 8.5 8.5 8.9 8.7 8.7 9.0 136 8.5 8.3 8.5 8.7 8.5 8.9 153 8.3 8.3 8.3 8.5 8.5 8.7 187 8.2 8.3 8.3 8.3 8.3 8.7
(61) TABLE-US-00008 TABLE 8 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant When PPV Was Infected 17 Hours after Planting PK-13 Cells Culture Cell Density at Infection (Cells/Flask) Time after 6.7 × 10.sup.4 1.0 × 10.sup.5 5.0 × 10.sup.5 Infection MOI (Hour) 0.01 0.003 0.01 0.003 0.01 0.003 85 74:1 59:1 117:1 125:1 111:1 70:1 102 88:1 88:1 166:1 166:1 105:1 251:1 119 166:1 176:1 418:1 251:1 251:1 500:1 136 176:1 105:1 166:1 251:1 166:1 441:1 153 111:1 111:1 117:1 176:1 158:1 251:1 187 88:1 111:1 111:1 111:1 111:1 278:1
Example 4
(62) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence was found to be 2.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/80 (2.5×10.sup.5 cells/flask) and 1/60 (3.4×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 2 flasks for each cell density conditions. Culture was then performed in an environment of 37° C. and 5% CO.sub.2 for 17 hours; once the number of the cells increased 2-fold, PPV was inoculated to give an MCI of 0.01 to continue the culture. The culture supernatant was removed 4 days (96 hours) after the start of infection; the cells on the bottom face of the flask were washed with DMEM medium containing no serum (hereinafter referred to as “serum-free medium”), followed by adding 10 mL of the serum-free medium and further performing culture; and about 1 day later (119 hours after the start of infection=7 times the doubling time) or 2 days later (136 hours after the start of infection=8 times the same), the culture supernatant of the serum-free medium was recovered for each flask. The recovered serum-free culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(63) The serum-free PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 9. Table 9 showed that the virus infectivity titer was as high as 10.sup.8 TCID.sub.50/mL or more under any of the conditions.
(64) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 10.
(65) TABLE-US-00009 TABLE 9 PPV Titer in Culture Supernatant When PPV Was Infected 17 Hours after Planting PK-13 Cells and Serum Medium Was Replaced with Serum-free Medium during Culture (Unit: log [TCID.sub.50/mL]) Culture Time Cell Density at after Infection Infection (Cells/Flask) (Hour) 5.0 × 10.sup.5 6.7 × 10.sup.5 119 8.3 8.5 136 8.7 8.5
(66) TABLE-US-00010 TABLE 10 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant When PPV Was Infected 17 Hours after Planting PK-13 Cells and Serum Medium Was Replaced with Serum-free Medium during Culture Culture Time Cell Density at Infection after Infection (Cells/Flask) (Hour) 5.0 × 10.sup.5 6.7 × 10.sup.5 119 998:1 1054:1 136 2506:1 1581:1
Example 5
(67) Passage culture was performed under the same culture conditions as those in Example 1 except for using ESK cells (Vet. Microbiol. 1984, 9(2): 187-92, Microbiologica 1987, 10(3): 301-9, Nippon Juigaku Zasshi 1988, 50(3): 803-8, Nippon Juigaku Zasshi. 1990, 52(2): 217-24, J. Vet. Med. Sci. 1992, 54(2): 313-8) as a porcine kidney-derived cell line widely used as host cells for porcine parvovirus (PPV), in place of PK-13 cells. When the doubling time and the cell density at confluence were measured, they were found to be 20 hours and 3.0×10.sup.7 cells/flask, respectively.
(68) The ESK cells were detached from the flask, and the host cells having cell densities of 1/500 (6.0×10.sup.4 cells/flask), 1/300 (1.0×10.sup.5 cells/flask), 1/200 (1.5×10.sup.5 cells/flask), 1/40 (7.5×10.sup.5 cells/flask), 1/30 (1.0×10.sup.6 cells/flask), and 1/20 (1.5×10.sup.6 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 6 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MOI of 0.01 and cultured under the same culture conditions as those in Example 1. A culture supernatant was recovered for each flask once culture had been performed for 100 hours (5 times the doubling time), 120 hours (6 times the same), 140 hours (7 times the same), 160 hours (8 times the same), 180 hours (9 times the same), and 220 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(69) The PPV infectivity titer was measured in the same way as in Example 1. The results are shown in Table 11. Table 11 showed that the virus infectivity titer was as high as 10.sup.8 TCID.sub.50/mL or more for any of the conditions.
(70) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 12.
(71) TABLE-US-00011 TABLE 11 PPV Titer in Culture Supernatant after Infection with ESK Cell (Unit: log [TCID.sub.50/mL]) Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 6.0 × 10.sup.4 1.0 × 10.sup.5 1.5 × 10.sup.5 7.5 × 10.sup.5 1.0 × 10.sup.6 1.5 × 10.sup.6 100 8.2 8.3 8.3 8.3 8.2 8.1 120 8.2 8.3 8.7 8.5 8.2 8.3 140 8.2 8.7 8.7 8.7 8.3 8.3 160 8.2 8.5 8.5 8.7 8.3 8.3 180 8.1 8.2 8.3 8.5 8.3 8.2 220 8.1 8.2 8.1 8.3 8.1 8.2
(72) TABLE-US-00012 TABLE 12 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after Infection with ESK Cell Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 6.0 × 10.sup.4 1.0 × 10.sup.5 1.5 × 10.sup.5 7.5 × 10.sup.5 1.0 × 10.sup.6 1.5 × 10.sup.6 100 79:1 100:1 100:1 91:1 88:1 63:1 120 75:1 91:1 218:1 137:1 83:1 100:1 140 72:1 251:1 209:1 218:1 100:1 91:1 160 69:1 137:1 122:1 228:1 83:1 95:1 180 55:1 69:1 74:1 137:1 77:1 66:1 220 57:1 63:1 48:1 91:1 52:1 72:1
Comparative Example 2
(73) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence, 2.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/40 (5×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 4 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MOI of 0.0001, 0.001, 0.003, 0.01, 0.03, or 0.1 and cultured in an environment of 37° C. and 5% CO.sub.2. A culture supernatant was recovered for each flask once culture had been performed for 51 hours (3 times the doubling time), 68 hours (4 times the same), 204 hours (12 times the same), and 238 hours (14 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(74) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 13. Table 13 showed that the infectivity titer did not reach 10.sup.8 TCID.sub.50/mL or more under any of the conditions.
(75) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 14.
(76) TABLE-US-00013 TABLE 13 PPV Titer in Culture Supernatant after PK-13 Infection (Unit: log [TCID.sub.50/mL]) Culture Time after Infection MOI (Hour) 0.0001 0.001 0.003 0.01 0.03 0.1 51 2.7 4.5 5.3 5.5 4.7 4.5 68 4.5 5.5 6.5 6.7 6.0 5.5 204 7.5 7.5 7.5 7.5 7.3 7.3 238 6.5 6.7 6.7 7.0 6.2 5.7
(77) TABLE-US-00014 TABLE 14 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PK-13 Infection Culture Time after Infection MOI (Hour) 0.0001 0.001 0.003 0.01 0.03 0.1 51 0.0003:1 0.02:1 0.1:1 0.2:1 0.03:1 0.02:1 68 0.02:1 0.2:1 1.9:1 3:1 0.6:1 0.2:1 204 13:1 12:1 16:1 16:1 10:1 9:1 238 1:1 2:1 2:1 5:1 0.7:1 0.2:1
Comparative Example 3
(78) When PK-13 cells were passage cultured as in Example 1 to measure the doubling time and the cell density at confluence, the doubling time was found to be 17 hours, and the cell density at confluence, 2.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/40 (5.0×10.sup.5 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 6 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MOI of 0.00001 or 1.0 and cultured in an environment of 37° C. and 5% CO.sub.2. A culture supernatant was recovered for each flask once culture had been performed for 85 hours (5 times the doubling time), 102 hours (6 times the same), 119 hours (7 times the same), 136 hours (8 times the same), 153 hours (9 times the same), and 187 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(79) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 15. Table 15 showed that the infectivity titer did not reach 10.sup.8 TCID.sub.50/mL or more under any of the conditions.
(80) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 16.
(81) TABLE-US-00015 TABLE 15 PPV Titer in Culture Supernatant after PK-13 Infection (Unit: log [TCID.sub.50/mL]) Culture Time after Infection MOI (Hour) 0.00001 1.0 85 2.0 4.5 102 2.3 5.0 119 3.0 5.3 136 3.5 5.0 153 4.0 4.7 187 4.4 4.5
(82) TABLE-US-00016 TABLE 16 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PK-13 Infection Culture Time after Infection MOI (Hour) 0.00001 1.0 85 0.0001:1 0.00001:1 102 0.0001:1 0.01:1 119 0.0005:1 0.05:1 136 0.002:1 0.09:1 153 0.005:1 0.04:1 187 0.01:1 0.02:2
Comparative Example 4
(83) When ESK cells were passage cultured as in Example 5 to measure the doubling time and the cell density at confluence, the doubling time was found to be 20 hours, and the cell density at confluence, 3.0×10.sup.7 cells/flask. Then, the host cells having cell densities of 1/2,000 (1.5×10.sup.4 cells/flask), 1/4 (7.5×10.sup.6 cells/flask), 1/2.65 (1.1×10.sup.7 cells/flask), 1/2 (1.5×10.sup.7 cells/flask), and 1/1 (3.0×10.sup.7 cells/flask) of the cell density at confluence were dispensed together with 15 mL of serum medium into new flasks. The cells were dispensed into 6 flasks for each cell density conditions. PPV was then inoculated into each flask to give an MCI of 0.01 and cultured as in Example 5. A culture supernatant was recovered for each flask once culture had been performed for 100 hours (5 times the doubling time), 120 hours (6 times the same), 140 hours (7 times the same), 160 hours (8 times the same), 180 hours (9 times the same), and 220 hours (11 times the same) after starting infection. The recovered culture supernatant was centrifuged at 3,000 rpm for 20 minutes, and the supernatant fraction was filtered using a 0.45-μm filter (from Nalgene).
(84) The PPV infectivity titer was measured in the same way as in Example 1 using a 96-well plate. The results are shown in Table 17. Table 17 showed that the infectivity titer did not reach 10.sup.8 TCID.sub.50/mL or more under any of the conditions.
(85) In addition, the ratio of the PPV infectivity titer (TCID.sub.50/mL) to the impurity protein concentration (ng/mL) was determined as in Example 1. The results are shown in Table 18.
(86) TABLE-US-00017 TABLE 17 PPV Titer in Culture Supernatant after PPV Growth Using ESK Cell (Unit: log [TCID.sub.50/mL]) Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 1.5 × 10.sup.4 7.5 × 10.sup.6 1.1 × 10.sup.7 1.5 × 10.sup.7 3.0 × 10.sup.7 100 * 5.7 5.7 6.1 5.2 120 * 6.0 6.3 5.7 4.6 140 * 6.7 6.3 6.0 5.0 160 * 7.0 6.5 6.3 4.7 180 * 7.0 6.3 6.0 4.7 220 * 6.7 6.0 5.7 5.0 *: Cell growth was not seen because the initial number of cells was too low, and thus the experiment could not be done.
(87) TABLE-US-00018 TABLE 18 Ratio of PPV Titer (Unit: log [TCID.sub.50/mL]) to Impurity Protein Concentration (mg/mL) in Culture Supernatant after PPV Growth Using ESK Cell Culture Time after Infection Initial Cell Density at Infection (Cells/Flask) (Hour) 7.5 × 10.sup.6 1.1 × 10.sup.7 1.5 × 10.sup.7 3 × 10.sup.7 100 0.3:1 0.3:1 0.7:1 0.1:1 120 0.6:1 1:1 0.3:1 0.02:1 140 3:1 1:1 0.4:1 0.04:1 160 6:1 2:1 0.8:1 0.02:1 180 6:1 0.9:1 0.4:1 0.02:1 220 3:1 0.5:1 0.2:1 0.05:1
INDUSTRIAL APPLICABILITY
(88) According to the method of the present invention, a parvovirus solution having a suitable purity and an infectivity titer as high as 10.sup.8 TCID.sub.50/mL or more is obtained. This can be used for the preparation of a virus research material for searching antiviral agents, the preparation of a virus used for virus clearance safety evaluation in a biologics (pharmaceutical product) production steps, vaccine production, and the like.
(89) This application claims priority to Japanese Patent Application No. 2012-256801, filed on Nov. 22, 2012, the contents of which are incorporated herein by reference.