Collector
09810890 · 2017-11-07
Assignee
Inventors
Cpc classification
G03F7/702
PHYSICS
G03F7/70075
PHYSICS
G03F7/70175
PHYSICS
G21K1/06
PHYSICS
International classification
G02B19/00
PHYSICS
G02B5/09
PHYSICS
Abstract
A collector transfers EUV illumination light from a radiation source region to illumination optics. Imaging optics of the collector image the radiation source region in a downstream focal region. The imaging optics are embodied so that the radiation source is imaged with at least one first imaging scale by the EUV illumination light, which is emitted with beam angles <20° between the radiation source region and the downstream focal region. The imaging optics are also embodied so that the radiation source is imaged with at least one second imaging scale by the illumination light emitted with beam angles >70°. The two imaging scales for the beam angles <20° on the one hand and >70° on the other hand differ by no more than a factor of 2.5. In addition to a corresponding collector, an illumination system contains field facets transfer optics.
Claims
1. A collector configured to transfer EUV illumination light from a radiation source region toward illumination optics configured to guide the EUV illumination light toward an object field, wherein: the collector configured for reflecting guidance of the EUV illumination light with angles of incidence less than 45°; the collector comprises collector imaging optics configured to image the radiation source region into a focal region disposed downstream collector imaging optics; the collector imaging optics are configured so that during use of the collector: the radiation source is imaged into the focal region with a first imaging scale via EUV illumination light emitted by a radiation source region with beam angles less than 20° with respect to an optical axis between the radiation source region and the focal region; and the radiation source is imaged into the focal region with a second imaging scale via EUV illumination light emitted by the radiation source region with beam angles greater than 70° with respect to the optical axis between the radiation source region and the focal region; and the first and second imaging scales differ by no more than a factor of 2.5.
2. The collector of claim 1, wherein: the collector imaging optics comprises a plurality of collector imaging mirrors arranged separately from one another; each collector imaging mirror is configured to acquire EUV illumination light from the radiation source region which is emitted in an angular range of beam angles in relation to an optical axis between the radiation source region and the focal region; a range of imaging scales of each collector imaging mirror lies between a minimum imaging scale and maximum imaging scale; a ratio of the maximum imaging scale to the minimum imaging scale is ≦2.
3. The collector of claim 2, wherein at least some of the collector imaging mirrors are configured as ring mirrors.
4. The collector of claim 3, wherein mirror surfaces of at least some of the collector imaging mirrors are ellipsoidal.
5. The collector of claim 3, comprising spherical optics configured to image the radiation source region in a radiation source image region which lies in the region of the radiation source region.
6. The collector of claim 2, wherein mirror surfaces of at least some of the collector imaging mirrors are ellipsoidal.
7. The collector of claim 2, comprising spherical optics configured to image the radiation source region in a radiation source image region which lies in the region of the radiation source region.
8. An illumination system, comprising: a collector according to claim 1; and illumination optics, comprising a field facet mirror and a pupil facet mirror.
9. The illumination system of claim 8, wherein: the illumination system is configured so that during use of the illumination system first imaging of the radiation source region of the collector imaging optics in the beam path of the illumination light after the radiation source region occurs in the downstream focal region; and the downstream focal region lies in a region of the pupil facet mirror.
10. The illumination system of claim 9, wherein: a constriction region lies between the collector and a first component of the illumination optics; and in the constriction region, a cross section of the overall beam of the EUV illumination light is reduced by at least a factor of two compared to the cross section on the field facet mirror.
11. The illumination system of claim 9, wherein the collector imaging optics comprises a plurality of collector mirrors arranged separately from one another.
12. The illumination system of claim 11, wherein at least some of the mirror surfaces of the collector mirrors have an edge contour which is similar to an edge contour of field facets of the field facet mirror.
13. The illumination system of claim 11, wherein the collector mirrors have a rectangular edge contour.
14. An apparatus, comprising: an illumination system comprising a collector according to claim 1; and a projection optical unit, wherein the apparatus is a projection exposure apparatus.
15. An apparatus, comprising: an illumination system comprising s collector according to claim 1; and an EUV radiation source.
16. A method of operating a projection exposure apparatus comprising an illumination system and a projection optical unit, the method comprising: using the illumination system to illuminate part of a reticle; and using the projection optical unit to image part of the illuminated reticle onto a light-sensitive material, wherein the illumination system comprises a collector according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the disclosure are explained in more detail below on the basis of the drawings, in which:
(2)
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DETAILED DESCRIPTION
(13)
(14) The radiation source 3 is an EUV radiation source having an emitted used radiation in the range of between 5 nm and 30 nm. Here, it can be a plasma source, in particular an LPP (laser-produced plasma) source. The EUV radiation source can also be, for example, a DPP (gas discharge produced plasma) source. EUV radiation 14, emanating from the radiation source 3, is received and focused by a collector 15, which is depicted very schematically as a block in
(15) Downstream of the field facet mirror 17, the EUV radiation 14 is reflected by a pupil facet mirror 20. The pupil facet mirror 20 is arranged in a pupil plane of the illumination optics 4, which is optically conjugate with respect to a pupil plane of the projection optics 9. With the aid of an optical assembly, imaging the pupil facet mirror 20, in the form of further transfer optics 21 with mirrors 22, 23 and 24 designated in the order of the beam path, field facets of the field facet mirror 17 are imaged into the object field 5 in a manner superimposed on one another. The last mirror 24 of the transfer optics 21 is a grazing incidence mirror, i.e. a mirror with an angle of incidence of the EUV radiation which is significantly greater than 45° and can be greater than 60°. The pupil facet mirror 20 and the transfer optics 21 form sequential optics for transferring the illumination light 14 into the object field 5. It is possible to dispense with the transfer optics 21, in particular if the pupil facet mirror 20 is arranged in an entry pupil of the projection optics 9. The pupil facet mirror 20 then constitutes the only transfer optics for superposed imaging of the field facets of the field facet mirror 17 into the illumination field 5.
(16) In order to simplify the description of positional relationships,
(17) The reticle holder 8 and the wafer holder 13 are both displaceable in a controlled manner in such a way that, during the projection exposure, the reticle 7 and the wafer 12 are scanned in a displacement direction, namely in the y-direction of the global xyz-coordinate system, through the object field 5 and the image field 10, respectively. Below, the displacement direction y is also referred to as scanning direction.
(18) The EUV collector 15 serves to transfer the used emission 14 from the EUV radiation source 3 to the EUV far field 19. In the EUV far field 19, the field facet mirror 17 is arranged as a further EUV mirror component, which transfers the used emission 14 into the illumination field 5.
(19)
(20) The collector 15 is embodied in a manner rotationally symmetric about the z-axis.
(21) The collector imaging optics 26 have a plurality of collector imaging mirrors 27.sub.n arranged separately from one another, of which the three innermost collector imaging mirrors 27.sub.1, 27.sub.2 and 27.sub.3 are depicted in the half-space of positive y values, using dashed lines, in the meridional section in
(22) In
(23) The collector imaging mirror 27.sub.1 receives EUV illumination light 14, which is emitted by the radiation source region 3 with beam angles α.sub.1 that are less than 55°. The collector imaging mirror 27.sub.2, i.e. the second ellipsoidal shell of the collector 15 and, at the same time, the first ring mirror, receive the illumination light 14 emitted by the radiation source region 3 in a beam angle range α.sub.2 of between 55° and approximately 73°. The next collector imaging mirror 27.sub.3 receives the illumination light 14 emitted by the radiation source region 3 in a beam angle range α.sub.3 of between approximately 73° and 90°. The following collector imaging mirrors 27.sub.4 to 27.sub.n receive the illumination light 14 emitted by the radiation source region 3 with respectively assigned beam angle ranges α.sub.n, which cover the beam angle range between 90° and approximately 145°. The collector imaging mirrors 27.sub.1 to 27.sub.n are therefore embodied in such a way that they each acquire components of the EUV illumination light 14 from the radiation source region 3, which are emitted in an angular range of beam angles α.sub.n with respect to the optical axis oA between the radiation source region 3 and the focal region 25 disposed downstream thereof.
(24) In particular, the innermost collector imaging mirror 27.sub.1 images EUV illumination light 14, which is emitted by the radiation source region 3 with beam angles <20° with respect to the optical axis between the radiation source region 3 and the focal region 25 disposed downstream thereof.
(25) This imaging by the innermost collector imaging mirror 27.sub.1 is realized with a first imaging scale β.sub.1.
(26) The imaging scale β is an area imaging scale. The imaging scale β therefore specifies the ratio by which an area to be imaged is reduced or magnified.
(27) The collector imaging mirror 27.sub.2 images the illumination light 14 incident thereon in the beam angle range α.sub.2 with a second imaging scale β.sub.2. The illumination light which is imaged by the second collector imaging mirror 27.sub.2 includes illumination light 14 which is emitted by the radiation source region 3 with beam angles >70°, namely in the beam angle range of between 70° and 73°, with respect to the optical axis oA.
(28) These components of the illumination light 14, firstly emitted with beam angles <20° and secondly emitted with beam angles >70°, which are imaged by the collector imaging mirrors 27.sub.1 and 27.sub.2, respectively, are indicated by hatching in
(29) The two imaging scales β.sub.1,20 and β.sub.2,70, firstly for the EUV illumination light which, with beam angles <20°, is imaged by the innermost collector imaging mirror 27.sub.1 into the downstream focal region 25 and, secondly, for the illumination light 14 which, with the beam angles >70°, is imaged by the second collector imaging mirror 27.sub.2, i.e. the imaging scales β.sub.1 and β.sub.2 for these selected beam angle ranges, differ by no more than a factor of 2.5.
(30) Depending on the embodiment of the collector 15, a difference between the imaging scales β.sub.1,20 and β.sub.2,70 can also be no greater than 2.25, can be no greater than 2.0, can be no greater than 1.9, can be no greater than 1.8, can be no greater than 1.7, can be no greater than 1.6 and can also be no greater than 1.5. Depending on these maximum differences between the imaging scales β.sub.1,20 and β.sub.2,70, a correspondingly small difference in the size of the intermediate focal region 25 emerges, which results from, firstly, imaging the radiation source region 3 by way of the collector imaging mirror 27.sub.1 and, secondly, from imaging by way of the collector imaging mirror 27.sub.2. As a result of the imaging scale variation, reduced by way of the imaging scales adapted to the beam angles α, for the different beam angles, there therefore is a correspondingly reduced variation in the sizes of the various radiation source images in the intermediate focal region 25 (cf.
(31) Accordingly, the imaging scale β.sub.3 for the third collector imaging mirror 27.sub.3 is also adapted to the beam angle α.sub.3 of the illumination light 14 such that, compared to the imaging scales β.sub.1,20 and β.sub.2,70, this once again only results in a small imaging scale difference.
(32) The imaging scale β.sub.n of each collector imaging mirror 27.sub.n varies between a minimum imaging scale β.sub.n,min and a maximum imaging scale β.sub.n,max, depending on the respective beam angle α.sub.n of the illumination light 14 on the collector imaging mirror 27.sub.n. The following applies to the ratio β.sub.n,max/β.sub.n,min between these imaging scales on one and the same collector imaging mirror 27.sub.n: β.sub.n,max/β.sub.n,min≦2. Depending on the embodiment, this ratio can also be ≦1.9, it can be ≦1.8, it can be ≦1.7 and it can equal 1.67, for example.
(33) In the embodiment according to
(34)
(35) The collector 28 has three inner collector imaging mirrors 27.sub.1, 27.sub.2 and 27.sub.3, which have a design corresponding to what was already explained above in conjunction with
(36) Instead of further ring mirrors 27.sub.n, the collector 28 has spherical optics 29, which image the radiation source region 3 substantially onto itself in a radiation source image region 3′ which lies in the region of the radiation source region 3, i.e. it either coincides with the latter or it is closely adjacent to the latter. In the case of the collector 28, these spherical optics 29 are likewise embodied as a ring mirror and cover a range of beam angles α, by which the illumination light is emitted by the radiation source region 3, between 90° and approximately 140°. At the spherical optics 29, the illumination light 14 is substantially reflected back onto itself and it is subsequently imaged from the radiation source image region 3′ by the collector imaging mirrors 27.sub.1 to 27.sub.3 into the intermediate focal region 25, as was already explained above in conjunction with
(37)
(38) In this case,
(39)
(40) A diameter ratio D.sub.0/D.sub.90 between these components of the illumination light 14 is 4.0/3.2=1.25. Accordingly, A.sub.0/A.sub.90=1.56 applies to the area ratio of the intermediate focal regions, firstly for the small beam angles according to
(41)
(42) The illumination system 30 has a collector 31.
(43) The schematic illustration according to
(44) In practice, the number of field facets 32 is substantially higher. By way of example, several hundred field facets 32 can be present in the field facet mirror 17.
(45)
(46) A downstream focal region 25, which functionally corresponds to the focal region 25 according to
(47) The pupil facets 34 are part of pupil facet transfer optics, which image the field facets 32 in a manner superposed on one another into the object field 5, as is depicted schematically in
(48) A constriction region 37 is situated between the collector 31 and a first component of the illumination optics 4 of the illumination system 30, i.e. the field facet mirror 17. In the constriction region 37, a cross section of a whole beam of the EUV illumination light 14 is reduced by at least a factor of 2 as compared to the cross section on the field facet mirror 17; this has not been reproduced to scale in the schematic illustration of
(49) The constriction region 37 does not constitute a focal region of the collector imaging optics of the collector 31. The focal region 25 is arranged downstream in the beam path of the illumination light 14, namely in the region of the pupil facet mirror 20. The field facet mirror 17 is arranged in the beam path of the illumination light 14 between the constriction region 37 and the focal region 25.
(50) The collector imaging mirrors 36.sub.n, of the collector 31 are embodied as free-form surfaces. Mirror surfaces 38 of the collector imaging mirrors 36.sub.n are embodied in such a way that a maximum angle of incidence γ.sub.max of the illumination light 14 on the collector imaging mirrors 36.sub.n, is less than 45°. An edge contour of the collector imaging mirrors 36.sub.n has a similar embodiment to an edge contour of the field facets 32.sub.n.
(51) The collector imaging mirrors 36.sub.n have a rectangular edge contour. Alternatively, a bent and, for example, partial ring-shaped edge contour of the collector imaging mirrors 36.sub.n, is also possible, in particular if arcuate field facets 32.sub.n are used.
(52)
(53) The collector 39 has a total of 81 collector imaging mirrors 36.sub.n, which are arranged tightly packed in a tessellated form and in lines and rows, in a grid-like manner, in the style of a 9×9 matrix.
(54)
(55) The far fields according to
(56) As a result of the tilt of the alignment of the collector imaging mirrors 36.sub.n for generating the constriction region 37, a tile-like offset portion-by-portion composition of the overall far field 43 emerges in the far field. In the 9×9 far field 43 according to
(57) As the number of collector imaging mirrors 36.sub.n, which are arranged in a matrix-like manner in the style of the collector 39, increases at a given collector size, it is possible to have an ever smaller emerging cross section of the constriction region 37 relative to the size of the collector. By way of example, a cross section of the constriction region 37 with absolute dimensions of 20 mm×20 mm, or else 40 mm×40 mm, can be obtained.
(58)
(59) A collector 45 of the illumination system 44 has collector imaging mirrors 46.sub.n, of which a total of five collector imaging mirrors, namely an innermost collector imaging mirror 46.sub.1, two central collector imaging mirrors 46.sub.2, 46.sub.2′ adjacent thereto, and outer collector imaging mirrors 46.sub.3, 46.sub.3′, adjacent thereto in turn, are depicted in
(60) The innermost collector imaging mirror 46.sub.1 images components of the illumination light 14 which are emitted with beam angles relative to the optical axis oA from the radiation source region 3, which are less than 20°. The beam angles which, in turn, are imaged by the outermost collector imaging mirrors 46.sub.3, 46.sub.3′ are greater than 70°. The interposed central collector imaging mirrors 46.sub.2, 46.sub.2′ image interposed beam angles of the illumination light 14.
(61) An imaging effect of the innermost collector imaging mirror 46.sub.1 is such that an intermediate focus 47.sub.1, which is generated by the collector imaging mirror 46.sub.1 as an image of the radiation source region 3, is arranged at a distance F.sub.1 from the radiation source region 3. The intermediate focus 47.sub.1 lies on the optical axis oA.
(62) Intermediate foci 47.sub.2, 47.sub.2′, which are generated by the central collector imaging mirrors 46.sub.2, 46.sub.2′, have a distance F.sub.2 from the radiation source region 3, for which F.sub.2>F.sub.1 applies. The intermediate foci 47.sub.2, 47.sub.2′, are at a distance from the optical axis oA.
(63) Intermediate foci 47.sub.3, 47.sub.3′, which are generated by the outer collector imaging mirrors 46.sub.3, 46.sub.3′, have a distance F.sub.3 from the radiation source region 3, for which the following applies: F.sub.3>F.sub.2. The intermediate foci 47.sub.3, 47.sub.3′ are, in turn, at a distance from the optical axis oA.
(64) The intermediate foci 47.sub.1, 47.sub.2, 47.sub.2′, 47.sub.3, 47.sub.3′ are spatially separated from one another in each case.
(65) A constriction region 37 of the whole beam of the illumination light 14 lies between the collector 45 and the field facet mirror 17, which, once again, is depicted schematically in
(66) The constriction region 37 is spatially separated at least from some of the intermediate foci 47, namely from the intermediate foci 47.sub.1, 47.sub.2 and 47.sub.2′. Therefore, the constriction region 37 does not coincide with the focal region 25 in this embodiment either.
(67) As a result of the different focal distances F.sub.1, F.sub.2, F.sub.3, different imaging scales β.sub.K of the collector imaging mirrors 46, which emerge due to the different beam angles of the illumination light 14 imaged thereby, are compensated in such a way that a size variation of the intermediate foci 47 is reduced.
(68) The intermediate foci 47 are imaged on the pupil facets of the pupil facet mirror 20 with different facet imaging scales β.sub.F by the field facets 48.sub.n associated therewith in such a way that images of the intermediate foci 47 on the pupil facets have substantially the same size and differ in terms of cross section by, for example, less than 30%, less than 20%, less than 15%, less than 10%, or even by less than 5%.
(69) A first focal region, namely the intermediate focus 47.sub.1, is e.g. imaged with a first facet imaging scale β.sub.F1. A second focal region, for example, the intermediate foci 47.sub.2, 47.sub.2′, are imaged with a second facet imaging scale β.sub.F2. The overall focal region 25 is formed by the various spatially separated intermediate foci 47.sub.n in the embodiment according to
(70)
(71) In respect of the edge contour thereof, the collector imaging mirrors 46.sub.n can have a square, rectangular, hexagonal or else, as depicted in
(72) The number of collector imaging mirrors 46.sub.n can lie in the range between five and 25.
(73)
(74) A product of the collector imaging scale β.sub.K of the collector imaging mirror 46.sub.1 and the facet imaging scale β.sub.F of the associated field facet differs from a product of the collector imaging scales β.sub.K of the further collector imaging mirrors 46.sub.n and the associated facet imaging scales β.sub.F of the field facets for all light paths of the illumination light 14 to the pupil facets of the pupil facet mirror 20 by no more than a factor of 2.5. This difference of the scale products of the collector imaging scale and the associated facet imaging scale can be at most 2.25, at most 2.0, at most 1.9, at most 1.8, at most 1.7, at most 1.6 or else at most 1.5, depending on the embodiment of the illumination system 45.
(75) The field facets of the field facet mirror 17 according to
(76) For the purposes of producing a nanostructured or microstructured component, for example a semiconductor memory chip, provision is initially made of the reticle 7 and the wafer 12 with a coating sensitive to the light of the illumination light 14. Then, at least a portion of the reticle 7 is projected onto the wafer 12 with the aid of the projection exposure apparatus 1. Subsequently, the light-sensitive layer on the wafer 12, exposed to the illumination light 14, is developed. Carried-along foreign particles, which are emitted by components of the radiation source, can be suppressed in the constriction region.