Apparatus for the thermal treatment of samples

Abstract

The present disclosure relates to a device for the thermal treatment of samples, including: a base unit with a receiving region; a cover for closing the receiving region, the cover movable from a first, open position into a second, closed position; at least one connecting element connected to the cover; and a cover drive disposed in the base unit and coupled to the at least one connecting element as to drive a movement of the cover such that, during the movement from an open into a closed position, the cover is initially brought from the open position into a third position, in which the cover extends parallel to and spaced from the receiving region, and such that the cover is further moved from the third position in a direction of a shared normal until the cover has reached the closed position.

Claims

1. A device for a thermal treatment of samples, comprising: a base unit including a receiving region configured for receiving one or more reaction vessels; a tempering block disposed in the receiving region; a cover configured to close off the receiving region and to translate from an open first position to a closed second position, the cover including a cover plate having a front surface, the front surface configured to apply a pressing force against reaction vessels disposed on the tempering block when the cover is in the second position; at least one connecting element connected to the cover; and a cover drive disposed in the base unit and coupled to the at least one connecting element as to drive the translation of the cover from the first position to the second position and from the second position to the first position, wherein the cover drive is coupled to the at least one connecting element such that, during the translation from the first position to the second position, the cover with the cover plate, in a first movement segment, is initially translated from the first position into a third position in which the front surface of the cover plate extends parallel to and spaced from the tempering block, and that the cover with the cover plate, in a subsequent second movement segment, is translated from the third position in a direction of a shared normal of the front surface and a plane in which the tempering block is disposed, the second movement segment continuing toward the receiving region of the base unit until the cover has reached the second position, wherein, in the first position of the cover, the front surface of the cover plate is inclined with respect to the tempering block.

2. The device of claim 1, wherein the cover drive is adapted to be controlled for setting the pressing force acting perpendicularly to the front surface of the cover plate, which the cover drive exerts on the cover and the cover plate via the at least one connecting element during the second movement segment.

3. The device of claim 1, wherein the cover drive includes an electric motor, and wherein the device further comprises a drive control unit connected or connectable to the cover drive and configured to set the pressing force that the cover drive exerts on the cover and cover plate via the at least one connecting element, wherein the set pressing force is based on a specification by a user or a higher-level control unit in communication with the drive control unit.

4. The device of claim 3, wherein the drive control unit and/or the higher-level control unit are configured to generate and output a control signal representing the pressing force to be set, the control signal based on a identifier of one or more reaction vessels received in the base unit.

5. The device of claim 1, wherein the at least one connecting element is coupled to a guide disposed in the base unit such that movement of the at least one connecting element during the second movement segment is guided linearly in the direction perpendicular to the cover plate.

6. The device of claim 5, wherein a section of the guide that guides the movement of the at least one connecting element during the second movement segment extends perpendicularly to the plane in which the tempering block is disposed.

7. The device of claim 1, wherein the cover drive comprises a rotatable drive shaft that is rigidly connected to at least one lever arm extending perpendicularly to the drive shaft, the lever arm coupled to the at least one connecting element via a guide.

8. The device of claim 7, wherein the guide is a linear guide for the lever arm mounted rotatably on the at least one connecting element.

9. The device of claim 7, wherein the guide includes a guide slot, arranged in the lever arm or the at least one connecting element, and at least one pin movable in the guide slot.

10. The device of claim 1, wherein a movement of the at least one connecting element during the first movement segment and second movement segment is guided in a guide disposed in the base unit.

11. The device of claim 10, wherein the at least one connecting element includes at least one coupling element, and wherein the guide includes a guide plate including a guide slot in which the coupling element is guided.

12. The device of claim 1, further comprising two connecting elements attached on opposite sides of the cover.

13. The device of claim 1, wherein the cover drive comprises a self-locking gear system.

14. The device of claim 13, wherein the self-locking gear system is a worm gear mechanism.

15. The device of claim 1, wherein the base unit includes a housing that includes at least one opening that can be closed, which allows access for manual actuation of the cover drive.

16. The device of claim 1, wherein the base unit includes an ejection mechanism that can be automatically actuated by one or more motors and is configured to move reaction vessels disposed on the tempering block in a direction of a normal of the plane in which the tempering block is disposed.

17. The device claim 16, wherein the tempering block is disposed on or in a tempering block module attached in the base unit, wherein the ejection mechanism includes at least one ejection plunger movably mounted in the tempering block module perpendicularly to the plane in which the tempering block is disposed, and wherein, for driving movements of the ejection plunger, the device further comprises at least one plunger drive arranged on the underside of the tempering block module, wherein a dedicated plunger drive actuates each ejection plunger.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present disclosure is explained in greater detail below based on the exemplary embodiments shown in the figures. In the figures:

(2) FIGS. 1a-1c show perspective views of a device for thermal treatment of samples when the cover is in different positions;

(3) FIGS. 2a-2e show longitudinal sectional views of the device according to FIGS. 1a-1c in different positions of the cover with a first sectional plane;

(4) FIGS. 3a and 3b show longitudinal sectional views of the device according to FIGS. 1a-1c with a second sectional plane;

(5) FIG. 4 shows a longitudinal sectional view of the device according to FIGS. 1a-1c with a third sectional plane extending perpendicular to the first and second sectional planes; and

(6) FIG. 5 shows a detailed view of a section through a tempering block module of the device according to FIGS. 1a-1c, including an ejection mechanism.

DETAILED DESCRIPTION

(7) FIGS. 1a-1c, 2a-2e, 3a and 3b, 4 and 5 schematically show an exemplary embodiment for a device 1 for the thermal treatment of samples, for example, a so-called thermocycler. Identical reference numerals denote identically configured elements of the device. A plurality of identically acting modifications are possible without departing from the inventive idea.

(8) FIGS. 1a-1c show perspective views of the device 1, which possesses a base unit 2 and a cover 3, which is shown in various positions in FIGS. 1a-1c. The base unit 2 has a receiving region 4 in which a tempering block (not visible in FIGS. 1a-1c) is located. Reaction vessels in which liquid samples to be thermally treated are located can be arranged in the receiving region 4. FIG. 1a shows a rectangular microtiter plate 5 arranged in the receiving region 4 that has a plurality of depressions serving as reaction vessels. Such microtiter plates 5 may be made of plastic. The cover 3 is connected to the base unit 2 via two connecting elements 6, which in the present exemplary embodiment are designed as connecting arms. The connecting elements 6 are coupled to a cover drive, which is arranged in the base unit 2 and will be described in more detail below, and which can move the cover 3 for automatically opening and closing the base unit 2. Arranged in the cover 3 is a cover plate 7, the front surface of which faces the receiving region 4 and is intended to bear against the reaction vessels formed in the microtiter plate 5 when the cover 3 is closed. The cover plate 7 is designed to be heatable in the exemplary embodiment described here.

(9) In FIG. 1a, the cover 3 is in an open, first position in which the cover plate 7 is inclined with respect to the surface of the microtiter plate 5. In this position of the cover 3, unimpeded access to the receiving area 4 is possible, for example for insertion or removal of the microtiter plate 5. This insertion and removal of the microtiter plate 5 can take place, for example, by means of a robot gripper arm. In combination with such a robot operating system, the device 1 can be operated completely automatically. In FIG. 1c, the cover 3 is in a closed, second position. In this position of the cover 3, the front surface of the cover plate 7 bears against the surface of the microtiter plate 5 or a sealing film or sealing mat covering the microtiter plate 5 with a predefinable pressing force, so that the microtiter plate 5 is pressed against the tempering block for uniform heat transfer.

(10) FIG. 1b shows a third position of the cover 3, which forms an intermediate position during the movement of the cover 3 from the first into the second position or also during the movement of the cover 3 from the second into the first position. In this third position, the cover 3 is oriented parallel to the microtiter plate 5, or to the tempering block arranged beneath the microtiter plate 5, and is spaced from the surface of the microtiter plate 5.

(11) The device 1 is designed such a movement of the cover 3 from the open, first position into the closed, second position extends over the third position. That is, the cover 3 is initially brought from the first into the third position in an arc-shaped movement in a first movement segment. From this third position, the cover 3 is moved vertically in a second movement segment, that is, perpendicularly toward the surface of the microtiter plate 5, and is thus brought into the closed, second position.

(12) A movement of the cover 3 in the opposite direction, that is, from the second, closed position into the first, open position, likewise takes place via the third position, in that, in a first segment of this movement, the cover 3 is moved away from the microtiter plate 5 perpendicular to the surface thereof, until it reaches the third position. In a subsequent second movement segment, the cover 3 is moved from the third position into the first position in an arc-shaped movement.

(13) In FIGS. 2a-2e, the device 1 is shown schematically in a sectional view along a first vertical sectional plane with different positions of the cover 3. In this illustration, the tempering block 13 can also be seen in FIGS. 2a, 2b, 2c and 2e. The tempering block 13 may be made of a metal having high thermal conductivity, for example, silver or aluminum, and has a plurality of receptacles for reaction vessels. In the present example, the microtiter plate 5 is placed on the tempering block 13 such that the depressions formed in the microtiter plate and serving as reaction vessels project into the receptacles. In the example shown here, the receptacles are designed as cylinders, which are situated upright on a base surface of the tempering block 13. Alternatively, the tempering block 13 can also be designed to have a substantially cuboid shape, having depressions formed in one of the surfaces thereof to serve as receptacles for reaction vessels. In a further alternative embodiment, the tempering block 13 can also have a substantially planar surface without receptacles for reaction vessels. Such a tempering block 13 may be intended, for example, for use with 1536 microtiter plates or in-situ PCR. The surface of the tempering block 13 with or without receptacles, or the upper edges or openings thereof, are essentially located in a horizontal plane, which is also referred to here as the plane in which the tempering block 13 is oriented. The microtiter plate 5 is oriented parallel to this plane during operation of the device. When the front surface of the heatable cover plate 7 bears against the microtiter plate 5, it is likewise oriented parallel to this plane.

(14) The tempering block 13 can be heated and cooled by means of a temperature-regulating device (not shown), whereby the tempering block 13 thus pass through temperature cycles in rapid succession for carrying out polymerase chain reactions. The temperature-regulating device is designed in a conventional manner and is therefore not described in more detail here.

(15) A cover drive 8 for moving the cover 3 is arranged in the base unit 2. The cover drive 8 is coupled to the connecting elements 6 via a respective coupling device, which will be described in more detail below. In the sectional view shown in FIGS. 2a-2e, only one of the coupling devices can be seen which couples the cover drive 8 to one of the connecting elements 6. A coupling device, which is designed in an analogous manner (symmetrically to the coupling device shown here) and which couples the cover drive 8 to the second connecting element 6 arranged on the opposite side of the cover, is arranged on the opposite side of the base unit. The visible coupling device will be described hereafter.

(16) The cover drive 8 comprises a motor (not visible in FIGS. 2a-2e) and a drive shaft (not visible in FIGS. 2a-2e) rotatable about an (imaginary) rotational axis R. The drive shaft is rigidly connected to the lever arm 9 extending perpendicularly to the rotational axis R. A linear guide 10 in which the lever arm 9 is guided is arranged on the connecting element 6. The linear guide 10 is attached to the connecting element 6 so as to rotate about an (imaginary) second rotational axis extending parallel to the rotational axis R.

(17) A guide plate 11, which is oriented perpendicular to the rotational axis R of the drive shaft, is arranged in the base unit 2. A guide slot 12, which has a first, arc-shaped section and a second, linear section oriented perpendicularly to the microtiter plate 5, is formed in the guide plate 11. The movement of the connecting element 6 caused by the cover drive 8 is guided in the guide slot 12 of the guide plate 11. For this purpose, the connecting element 6 has two pins 30 which are guided in the guide slot 12. As mentioned, a mirror-image coupling device is located on the opposite side of the cover drive 8 in the base unit to drive and guide the movement of the other connecting element 6. Instead of the guides described here, other mechanisms can be used which convert a rotational movement of the drive shaft into a linear movement of the connecting elements 6.

(18) In FIG. 2a, the cover 3 is in the first, open position. The pins 30 of the connecting element 6 are located at a first end of the guide slot 12. A rotation of the drive shaft about the rotational axis R causes a movement of the pins along the arc-shaped section of the guide slot 12 via the guidance of the lever arm 9 in the linear guide 10. This movement results in a pivoting movement of the cover 3 over the position shown in FIG. 2b, in which the inclination of the cover 3 or of the cover plate 7 arranged therein becomes increasingly smaller with respect to the plane in which the tempering block 13 is arranged, until the cover 3 and the cover plate 7 are oriented parallel to this plane or to the microtiter plate 5, but are still spaced from the microtiter plate 5. This ends the first movement segment, and the third position of the cover 3 is reached, as shown in FIG. 2c. The further movement of the drive shaft causes a linear downward movement of the connecting element 6 in the guide slot 12 via the linear guide 10, so that the cover 3 and the cover plate 7 arranged therein move in a perpendicular direction towards the microtiter plate 5, in a manner oriented parallel to the microtiter plate 5, until the front surface of the cover plate 7 strikes against the microtiter plate 5. Ideally, no horizontal force components (shearing forces) whatsoever are exerted on the microtiter plate 5.

(19) A pressing force of the front surface of the cover plate 7 against the microtiter plate 5 is caused by a further rotational movement of the drive shaft. This can be predefined by the torque of the drive shaft or by the force which is accordingly exerted on the connecting elements 6 by the cover drive 8 via the coupling device. When the cover plate 7 bears against the microtiter plate 5 with the predefined contact pressure, the second position of the cover 3 (FIG. 2d) is reached.

(20) The rotational movement of the drive shaft in the opposite direction causes a movement correspondingly running in the opposite direction and guided in the guide slot 12, of the cover 3, together with the cover plate 7, from the second position via the third position into the first position.

(21) Alternative embodiments of the coupling unit between the cover drive 8 and the connecting elements 6 or the cover 3 are conceivable. For example, instead of the linear guide 10 for the lever arm 9, a combination of a guide slot and an elongated hole can also be used for coupling the lever arm 9 to the connecting element 6.

(22) FIGS. 3a and 3b show further schematic sectional views of the device 1, wherein the second sectional plane considered here extends parallel to the first sectional plane used in FIG. 2a-2e. The cover drive 8 can be seen in more detail in these sectional views. The cover drive 8 comprises a controllable motor 14, for example, an electric motor, which can be connected to a drive control unit provided in the base unit 2 itself or outside the base unit 2. An interface 15 is provided in the base unit 2 for connecting the motor 14 or the internal drive control unit to an external drive control unit. In the present example, the cover drive 8 further comprises a, preferably self-locking, gear system 16 which can be actuated by the motor 14. In the present exemplary embodiment, the gear system 16 is designed as a worm gear mechanism, but other embodiments that are able to cause the rotational movement of a drive shaft are also possible. The gear system 16 in the present example includes a gear wheel 17 (e.g., a worm gear) and a helical worm shaft 18, the rotational movement of which causes the gear wheel 17 to rotate. The gear wheel 17 is rigidly connected to the drive shaft 19 already mentioned above in connection with FIG. 2a-2e, which drives the movement of the cover 3 via the lever arm 9, the linear guide 10 and the connecting element 6 guided in the guide slot 12.

(23) To control the cover drive 8, an external drive control unit connected to the motor 14 via the interface 15 may be provided. However, in certain embodiments a drive control unit may be arranged at least partially in the base unit 2, for example, in the form of a circuit implemented on a circuit board arranged in the base unit 2. The drive control unit may include at least one processor, memory elements, and one or more operating programs stored in one or more of the memory elements and executable by the processor. The operating program is, or the operating programs are, used to operate and control the device 1, for example, for controlling the cover drive 8. The drive control unit can be configured, by means of an operating program, to read in an identifier of a reaction vessel, for example a microtiter plate 5, to be inserted into the receiving region 4, to determine, based on the identifier, a pressing force suitable for the specific reaction vessel with which the cover plate 7 is to bear against the reaction vessel when the cover 3 is in the second position, and to control the cover drive 8 for applying the determined pressing force.

(24) The front housing wall 20 of the housing of the base unit 2 is designed to be removable. In this way, the worm shaft 18 is accessible from the outside for emergency release. In the event that the cover 3 cannot be opened automatically, for example, in the case of a defect, the worm shaft 18 may be actuated manually, for example, by means of a screwdriver, and to thus open the cover manually so as to reach the microtiter plate 5 and the samples contained therein.

(25) The sectional views of FIGS. 3a and 3b also show the design of the cover 3 in detail. As described, the cover 3 contains the cover plate 7, which can be heated by means of a heating module. This is coupled via pressure springs 21 to a pressing panel 22 which in turn is rigidly connected to the connecting elements 6. The force exerted by the cover drive 8 on the connecting elements 6 is transmitted to the cover plate 7 via the pressure springs 21. The heating module is designed in a conventional manner and can be connected to a power supply via the interface 15 of the base unit 2.

(26) The sectional views of FIGS. 3a and 3b also show a portion of the tempering block module 23 on which the tempering block 13 is mounted. This will be described in more detail based on FIG. 4 and FIG. 5.

(27) FIG. 4 shows a schematic longitudinal sectional view of the device 1 when the cover is closed (i.e., second position) along a third sectional plane, which extends perpendicularly to the first (FIGS. 2a-2e) and second (FIGS. 3a and 3b) sectional planes. In this view, it is apparent that the coupling device between the gear system 16 and the connecting elements 6 has a mirror-image design with respect to an (imaginary) plane of symmetry extending through the gear wheel 17 of the gear system 16. Each of the connecting elements 6 is therefore coupled to the drive shaft 19 via a lever arm 9 guided in a linear guide 10, wherein the movement of the connecting elements 6 is guided in each case by two pins 30, which can be moved in a guide slot of a guide plate 11 and are fixedly connected to one of the connecting elements 6.

(28) The tempering block module 23 including the tempering block 13 is arranged in the upper region of the base unit 2. It includes temperature-control elements 24, for example Peltier elements, arranged beneath the tempering block 13, and a heat sink 25 arranged on the side of the temperature-control elements 24 facing away from the tempering block 13. A temperature control unit can be provided in the base unit 2, which controls or regulates the temperature-control elements 24 for operating through predefined temperature profiles, for example, temperature cycles for carrying out polymerase chain reactions or for incubation. The temperature control unit can also be implemented at least partially in an external controller connected to the temperature-control elements via the interface 15. In the present exemplary embodiment, four ejection plungers 26 are moreover arranged in the tempering block module 23, each being assigned a dedicated drive 27. Of course, a different number of ejection plungers is also conceivable.

(29) FIG. 5 shows the tempering block module 23 including the tempering block 13, the microtiter plate 5 placed thereon, and two of the four ejection plungers 26 in more detail in a longitudinal sectional view. In this view, the temperature-control elements 24 are omitted for the sake of clarity.

(30) The ejection plungers 26 can be moved back and forth by means of the plunger drives 27 in a perpendicular direction to the plane of the tempering block 13 or to the microtiter plate 5 between a first end position (FIG. 5) extended from the tempering block module 23, and a second end position retracted into the tempering block module 23. The ejection plungers 26 are arranged on the periphery of the tempering block 13 in such a way that the ejection plungers 26 strike against the underside of the microtiter plate 5 during the movement from the retracted position into the extended position, and entrain the microtiter plate 5 during their further upward movement. When the extended end position of the ejection plungers 26 is reached, the entrained microtiter plate 5 is lifted off the tempering block 13 such that, for example, a robot gripper arm operated in an automated manner can easily grip it. In the present exemplary embodiment, the ejection plungers 26 are arranged at the corners of the rectangular base area of the tempering block 13. It is possible to provide additional ejection plungers 26 along the sides of the base area or to provide ejection plungers 26 only on the sides. Of course, base areas for the tempering block 13 other than rectangular ones are also conceivable. The ejection plungers 26 are then accordingly arranged in suitable positions along the periphery of the tempering block 13.

(31) The plunger drives 27 can be designed as electric drives, but also as pneumatic or hydraulic drives in certain embodiments. In the present example, the plunger drives 27 each include an electric motor 28 which can be individually controlled by the drive control unit and is coupled to the ejection plunger 26 via a spindle 29 translating a rotational movement of the motor 28 into a linear movement of the ejection plunger 26.

(32) The drive control unit is designed to individually control each plunger drive 27. Thus, it is possible to implement different movement patterns of the ejection plungers 26. For example, the ejection plungers 26 can be moved synchronously to keep the microtiter plate 5 in an exactly horizontal orientation during the ejection movement. During the thermal treatment of the sample, the plastic material of the microtiter plate 5 at the tempering block 13 may start to partially flow and “bake” onto the receptacles of the tempering block 13. To detach the liquid-filled reaction vessels from the receptacles without excessive vibrations, the drive control unit can advantageously be configured to activate the plunger drives 27 such that these alternately reach the extended position so that the microtiter plate 5 is lifted off the tempering block 13 in a pulsating or wave-like movement. Such activation avoids jerky movements, which would cause liquid contained in the individual reaction vessels to wet and adhere to a sealing mat or sealing film closing the reaction vessels, and thus be lost for the further use of the samples.

(33) In the very advantageous exemplary embodiment described here, the drive control unit is designed both to control the cover drive 8 for the movement of the cover 3 and to control the plunger drives 27. In this case, the drive control unit can be designed to match the movement of the cover and the movement of the ejection plungers 26 according to a predefined operating program. Thus, when the cover 3 is lifted from the second position into the third position, the drive control unit at the same time can move the ejection plungers 26 into the extended position so that the microtiter plate remains pressed against the front surface of the cover plate while it is being lifted off the tempering block 13. As the microtiter plate 5 is being lifted off, the reaction vessels thus remain tightly closed by means of the cover plate 7 and protected against jerky movements when the microtiter plate is being detached from the tempering block.

(34) The device described here is suitable for automatic actuation, provides high operational reliability, and has a space-saving and simple design.