Bipolar Semiconductor Device with Multi-Trench Enhancement Regions
20170271488 · 2017-09-21
Assignee
Inventors
- Florin Udrea (Cambridge, GB)
- Gianluca Camuso (Cambridge, GB)
- Alice Pei-Shan Hsieh (Cambridge, GB)
- Chiu Ng (El Segundo, CA, US)
- Yi Tang (Torrance, CA, US)
- Rajeev Krishna Vytla (Los Angeles, CA, US)
- Canhua Li (Torrance, CA, US)
Cpc classification
H01L29/7397
ELECTRICITY
H01L29/0696
ELECTRICITY
H01L29/4236
ELECTRICITY
H01L29/407
ELECTRICITY
H01L29/1095
ELECTRICITY
International classification
H01L29/739
ELECTRICITY
H01L29/10
ELECTRICITY
H01L29/423
ELECTRICITY
H01L29/06
ELECTRICITY
Abstract
There are disclosed herein various implementations of a bipolar semiconductor device with multi-trench enhancement regions. Such a bipolar semiconductor device includes a drift region having a first conductivity type situated over an anode layer having an opposite, second conductivity type. The device also includes a first control trench extending through an inversion region having the second conductivity type, and further extending into the drift region, the first control trench being adjacent to cathode diffusions. In addition, the device includes first and second depletion trenches, each having a depletion electrode, the first depletion trench being situated between the second depletion trench and the first control trench. An enhancement region having the first conductivity type is localized in the drift region and extends from the first control trench to the first second depletion trench and further from the first depletion trench to the second depletion trench.
Claims
1. A bipolar semiconductor device comprising a plurality of unit cells, each of said plurality of unit cells comprising: a drift region having a first conductivity type situated over an anode layer having a second conductivity type opposite said first conductivity type; a first control trench extending through an inversion region having said second conductivity type, and further extending into said drift region, said first control trench adjacent to cathode diffusions; first and second depletion trenches, each having a depletion electrode; said first depletion trench being situated between said second depletion trench and said first control trench; an enhancement region having said first conductivity type localized in said drift region and extending from said first control trench to said first depletion trench and further from said first depletion trench to said second depletion trench; and a second control trench adjacent to said first control trench, said enhancement region not extending between said first control trench and said second control trench.
2. The bipolar semiconductor device of claim 1, wherein a doping concentration of said enhancement region is greater than a doping concentration of said drift region.
3. The bipolar semiconductor device of claim 1, wherein a doping concentration of said enhancement region is less than a doping concentration of said cathode diffusions.
4. The bipolar semiconductor device of claim 1, wherein said depletion electrodes are electrically coupled to said cathode diffusions.
5. The bipolar semiconductor device of claim 1, wherein each of said plurality of unit cells further comprises a buffer layer having said first conductivity type situated between said anode layer and said drift region.
6. The bipolar semiconductor device of claim 1, wherein said first conductivity is N type and said second conductivity is P type.
7. (canceled)
8. The bipolar semiconductor device of claim 1, wherein each of said plurality of unit cells further comprises a third depletion trench adjacent to said first and second depletion trenches, said enhancement region further extending from said second depletion trench to said third depletion trench.
9. The bipolar semiconductor device of claim 1, wherein each of said plurality of unit cells further comprises a third control trench adjacent to said second control trench, said enhancement region not extending between said second control trench and said third control trench.
10. The bipolar semiconductor device of claim 9, wherein each of said plurality of unit cells further comprises a third depletion trench adjacent to said first and second depletion trenches, said enhancement region further extending from said second depletion trench to said third depletion trench.
11. An insulated-gate bipolar transistor (IGBT) comprising a plurality of IGBT unit cells, each of said plurality of IGBT unit cells comprising: a drift region having a first conductivity type situated over a collector having a second conductivity type opposite said first conductivity type; a first gate trench extending through an inversion region having said second conductivity type, and further extending into said drift region, said first gate trench adjacent to emitter diffusions; first and second depletion trenches, each having a depletion electrode; said first depletion trench being situated between said second depletion trench and said first gate trench; an enhancement region having said first conductivity type localized in said drift region and extending from said first gate trench to said first depletion trench and further from said first depletion trench to said second depletion trench; and a second gate trench adjacent to said first gate trench, said enhancement region not extending between said first gate trench and said second gate trench.
12. The IGBT of claim 11, wherein a doping concentration of said enhancement region is greater than a doping concentration of said drift region.
13. The IGBT of claim 11, wherein a doping concentration of said enhancement region is less than a doping concentration of said emitter diffusions.
14. The IGBT of claim 11, wherein said depletion electrodes are electrically coupled to said emitter diffusions.
15. The IGBT of claim 11, wherein each of said plurality of IGBT unit cells further comprises a buffer layer having said first conductivity type situated between said collector and said drift region.
16. The IGBT of claim 11, wherein said first conductivity is N type and said second conductivity is P type.
17. (canceled)
18. The IGBT of claim 11, wherein each of said plurality of IGBT unit cells further comprises a third depletion trench adjacent to said first and second depletion trenches, said enhancement region further extending from said second depletion trench to said third depletion trench.
19. The IGBT of claim 11, wherein each of said plurality of IGBT unit cells further comprises a third gate trench adjacent to said second gate trench, said enhancement region not extending between said second gate trench and said third gate trench.
20. The IGBT of claim 19, wherein each of said plurality of IGBT unit cells further comprises a third depletion trench adjacent to said first and second depletion trenches, said enhancement region further extending from said second depletion trench to said third depletion trench.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004]
[0005]
[0006]
DETAILED DESCRIPTION
[0007] The following description contains specific information pertaining to implementations in the present disclosure. One skilled in the art will recognize that the present disclosure may be implemented in a manner different from that specifically discussed herein. The drawings in the present application and their accompanying detailed description are directed to merely exemplary implementations. Unless noted otherwise, like or corresponding elements among the figures may be indicated by like or corresponding reference numerals. Moreover, the drawings and illustrations in the present application are generally not to scale, and are not intended to correspond to actual relative dimensions.
[0008]
[0009] According to the exemplary implementation shown in
[0010] In addition, unit cell 150 of bipolar semiconductor device 100 includes first and second depletion trenches 122a and 122b adjacent to first control trench 120a. As further shown in
[0011] Unit cell 150 of bipolar semiconductor device 100 also includes N type enhancement region 140. N type enhancement region 140 is localized in N type drift region 114 and extends from first control trench 120a to first depletion trench 122a and further from first depletion trench 122a to second depletion trench 122b. N type enhancement region 140 may therefore be characterized as a multi-trench enhancement region. Moreover, and as shown in
[0012] It is emphasized, however, that N type enhancement region 140 is localized in N type drift region 114 so as not to extend between first control trench 120a and second control trench 120b. As a result, and as shown in
[0013] In operation, bipolar semiconductor device 100 is configured to produce conduction channels through P type inversion region 116 in regions beneath N type cathode diffusions 132 and immediately adjacent first and second control trenches 120a and 120b. Thus, when bipolar semiconductor device 100 is turned on, conduction channels (not shown as such in
[0014] Although the implementation shown in
[0015] According to one exemplary implementation, bipolar semiconductor device 100 may take the form of an insulated-gate bipolar transistor (IGBT). In that implementation, P type anode layer 110 corresponds to a P type collector layer, P type inversion region 116 corresponds to a P type base, and N type cathode diffusions 132 correspond to N type emitter diffusions of the IGBT. Moreover, when bipolar semiconductor device 100 is implemented as an IGBT, first and second control trenches 120a and 120b correspond to gate trenches of the IGBT, each including a gate insulator and a gate electrode corresponding respectively to trench insulator 124 and control trench electrode 126.
[0016] Semiconductor substrate 102 may be a silicon (Si) substrate or a silicon carbide (SiC) substrate, for example. In some implementations, semiconductor substrate 102 may include N type drift region 114 and P type inversion region 116 formed in an epitaxial silicon layer of semiconductor substrate 102. Formation of such an epitaxial silicon layer may be performed by any suitable method, as known in the art, such as chemical vapor deposition (CVD) or molecular beam epitaxy (MBE), for example. More generally, however, N type drift region 114 and P type inversion region 116 may be formed in any suitable elemental or compound semiconductor layer included in semiconductor substrate 102.
[0017] Thus, in other implementations, N type drift region 114 and P type inversion region 116 need not be formed through epitaxial growth, and/or need not be formed of silicon. For example, in one alternative implementation, N type drift region 114 and P type inversion region 116 can be formed in a float zone silicon layer of semiconductor substrate 102. In other implementations, N type drift region 114 and P type inversion region 116 can be formed in either a strained or untrained germanium layer formed as part of semiconductor substrate 102. Moreover, in some implementations, semiconductor substrate 102 may include additional layers, such as N type buffer layer 112 situated between P type anode layer 110 and N type drift region 114, as shown in
[0018] P type inversion region 116 may be formed by implantation and thermal diffusion. For example, boron (B) dopants may be implanted into semiconductor substrate 102 and diffused to form P type inversion region 116. Moreover, P type contacts 134 of P type inversion region 116 may be more highly doped regions of P type inversion region 116 utilizing the same dopant species used to form P type inversion region 116.
[0019] Trench insulator 124 may be formed using any material and any technique typically employed in the art. For example, trench insulator 124 may be formed of silicon oxide, and may be deposited or thermally grown to line first and second control trenches 120a and 120b, and first and second depletion trenches 122a and 122b. Control trench electrodes 126 may also be formed using any material typically utilized in the art. For example, control trench electrodes 126 may be formed of doped polysilicon or metal.
[0020] Like control trench electrodes 126, depletion electrodes 128 may be formed using any material typically utilized in the art, such as doped polysilicon or metal. Moreover, although identified by different reference numbers in
[0021] N type cathode diffusions 132 may be selectively formed in P type inversion region 116 using any conventional techniques known in the art. For example, phosphorus (P) or arsenic (As) dopants may be implanted into P type inversion region 116 and diffused to form N type cathode diffusions 132. As may be the case for depletion electrodes 128, and although also not explicitly shown in
[0022] N type enhancement region 140 may have a doping concentration greater than that of N type drift region 114 and less than that of N type cathode diffusions 132. In one implementation, N type enhancement region 140 may have a doping concentration substantially equal to that of N type buffer layer 112. For example, N type enhancement region 140 may have a doping concentration of from approximately 1×10.sup.15/cm.sup.3 to approximately 1×10.sup.16/cm.sup.3 , while the doping concentration of N type drift region 114 is typically from approximately 1×10.sup.13/cm.sup.3 to approximately 2×10.sup.14/cm.sup.3. Moreover, according to the exemplary implementation shown in
[0023] The reduced charge in the upper portion of N type drift region 114 due to the absence of N type enhancement region 140 between first control trench 120a and second control trench 120b allows the depletion region that begins to form when bipolar semiconductor device 100 is turned off to expand more rapidly. In addition, the Miller capacitance of bipolar semiconductor device 100 is reduced due to the overall reduction in charge between top surface 106 and P type anode layer 110. Consequently, turn-off losses (E.sub.OFF) and turn-off delay time (T.sub.d,OFF) are substantially improved, i.e., reduced, in the implementation shown in
[0024] Additional advantages accrue from the implementation shown in
[0025] Continuing to
[0026] In addition, unit cell 250 of bipolar semiconductor device 200 includes first, second, and third depletion trenches 222a, 222b, and 222c adjacent to first control trench 220a. As further shown in
[0027] Unit cell 250 of bipolar semiconductor device 200 also includes N type enhancement region 240. N type enhancement region 240 is localized in N type drift region 214 and extends from first control trench 220a to first depletion trench 222a, from first depletion trench 222a to second depletion trench 222b, and further extends from second depletion trench 222b to third depletion trench 222c. N type enhancement region 240 may therefore be characterized as a multi-trench enhancement region. Moreover, and as shown in
[0028] It is emphasized, however, that N type enhancement region 240 is localized in N type drift region 214 so as not to extend between first control trench 220a and second control trench 220b. As a result, and as shown in
[0029] Bipolar semiconductor device 200 corresponds in general to bipolar semiconductor device 100, in
[0030] In addition, P type inversion region 216, P type contacts 234, and N type cathode diffusions 232, in
[0031] Moreover, first and second depletion trenches 222a and 222b, each including trench insulator 224 and depletion electrode 228, correspond respectively in general to first and second depletion trenches 122a and 122b, each including trench insulator 124 and depletion electrode 128, in
[0032] N type enhancement region 240, in
[0033] It is noted that, like bipolar semiconductor device 100, in
[0034] The reduced charge in the upper portion of N type drift region 214 due to the absence of N type enhancement region 240 between first control trench 220a and second control trench 220b allows the depletion region that begins to form when bipolar semiconductor device 200 is turned off to expand more rapidly. In addition, the Miller capacitance of bipolar semiconductor device 200 is reduced due to the overall reduction in charge between top surface 206 and P type anode layer 210. Consequently, E.sub.OFF and T.sub.d,OFF are substantially improved, i.e., reduced, in the implementation shown in
[0035] Additional advantages accrue from the implementation shown in
[0036] Moving to
[0037] According to the exemplary implementation shown in
[0038] In addition, unit cell 350 of bipolar semiconductor device 300 includes first, second, and third depletion trenches 322a, 322b, and 322c adjacent to first control trench 320a. As further shown in
[0039] Unit cell 350 of bipolar semiconductor device 300 also includes N type enhancement region 340. N type enhancement region 340 is localized in N type drift region 314 and extends from first control trench 320a to first depletion trench 322a, from first depletion trench 322a to second depletion trench 322b, and further extends from second depletion trench 322b to third depletion trench 322c. N type enhancement region 340 may therefore be characterized as a multi-trench enhancement region. Moreover, and as shown in
[0040] It is emphasized, however, that N type enhancement region 340 is localized in N type drift region 314 so as not to extend between first control trench 320a and second control trench 320b, and so as not to extend between second control trench 320b and third control trench 320c. As a result, and as shown in
[0041] Bipolar semiconductor device 300 corresponds in general to bipolar semiconductor device 100, in
[0042] In addition, P type inversion region 316, P type contacts 334, and N type cathode diffusions 332, in
[0043] First control trench 320a and second control trench 320b, each including trench insulator 324 and control trench electrode 326, in
[0044] Furthermore, first and second depletion trenches 322a and 322b, each including trench insulator 324 and depletion electrode 328, correspond respectively in general to first and second depletion trenches 122a and 122b, each including trench insulator 124 and depletion electrode 128, in
[0045] N type enhancement region 340, in
[0046] It is noted that, like bipolar semiconductor device 100, in
[0047] The reduced charge in the upper portion of N type drift region 314 due to the absence of N type enhancement region 340 between first control trench 320a and second control trench 320b, and between second control trench 320b and third control trench 320c allows the depletion region that begins to form when bipolar semiconductor device 300 is turned off to expand more rapidly. In addition, the Miller capacitance of bipolar semiconductor device 300 is reduced due to the overall reduction in charge between top surface 306 and P type anode layer 310. Consequently, E.sub.OFF and T.sub.d,OFF are substantially improved, i.e., reduced, in the implementation shown in
[0048] Additional advantages accrue from the implementation shown in
[0049] Thus, the present application discloses implementations of a bipolar semiconductor device with multi-trench enhancement regions. As disclosed in the present application, by localizing or confining enhancement regions so as not to extend between adjacent control trenches, such as gate trenches, the present solution enables a bipolar semiconductor device to have lower E.sub.OFF and shorter T.sub.d,OFF when compared to conventional devices, such as conventional IGBTs. In addition, these advantages may be achieved while maintaining the V.sub.ON of the bipolar semiconductor device at a desirable level. Moreover, by localizing the enhancement regions between depletion trenches and between a depletion trench and an adjacent control trench, the present solution enables improved conductivity modulation by a bipolar semiconductor device having an ultra-narrow unit cell pitch.
[0050] From the above description it is manifest that various techniques can be used for implementing the concepts described in the present application without departing from the scope of those concepts. Moreover, while the concepts have been described with specific reference to certain implementations, a person of ordinary skill in the art would recognize that changes can be made in form and detail without departing from the scope of those concepts. As such, the described implementations are to be considered in all respects as illustrative and not restrictive. It should also be understood that the present application is not limited to the particular implementations described herein, but many rearrangements, modifications, and substitutions are possible without departing from the scope of the present disclosure.