LED light fixture
09810421 · 2017-11-07
Assignee
Inventors
- Brian Kinnune (Racine, WI, US)
- Sandeep Pawar (Elmhurst, IL, US)
- Nicholas W. Medendorp, Jr. (Raleigh, NC, US)
- David P. Goelz (Milwaukee, WI, US)
- Nathan Snell (Raleigh, NC, US)
Cpc classification
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2101/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An LED light fixture including at least one LED light source thermally coupled to a heat-conductive structure. The heat-conductive structure having an LED-supporting region and heat-dissipating surfaces extending away therefrom. The at least one LED light source is thermally coupled to the LED-supporting region. The heat-conductive structure defines venting apertures bordering the at least one LED light source to facilitate ambient fluid flow to and from the heat-dissipating surfaces. In some embodiments, the LED light fixture includes a protrusion extending into a corresponding one of the venting apertures and oriented to direct air flow. In certain embodiments, the heat-conductive structure defines a plurality of venting apertures adjacent the at least one LED light source, the heat-dissipating surfaces include fins increasing in height at positions adjacent to the at least one of the venting apertures.
Claims
1. An LED light fixture comprising a pair of walls at least partially extending along a common plane at opposite sides of at least one opening permitting ambient-fluid flow through the fixture adjacent to an LED heat sink supporting at least one LED emitter and being open to ambient-fluid flow for removal of heat generated by the at least one LED during operation, one of the walls being of a second fixture portion forming a substantially closed chamber with permitted operating temperatures different than operating temperatures of the at least one LED emitter supported by the LED heat sink.
2. The LED light fixture of claim 1 wherein the chamber encloses a power-circuitry unit with permitted operating temperatures lower than operating temperatures of the at least one LED emitter.
3. The LED light fixture of claim 2 wherein the heat-sink comprises at least one edge-fin extending along the opening away from the at least one LED emitter to a distal edge-fin end.
4. The LED light fixture of claim 3 wherein the at least one edge-fin forms the barrier structure disposed between openings corresponding to the adjacent fixture portions and separating paths of different-temperature fluid flow through such openings during operation.
5. The LED light fixture of claim 2 further comprising a barrier structure disposed within the at least one opening between the LED heat sink and the second fixture portion, thereby dividing such opening into a pair of separate ambient-fluid flow paths each corresponding to one of the LED heat sink and the second fixture portion.
6. The LED light fixture of claim 3 further comprising a perforated cover in contact with the distal edge-fin end and extending therefrom away from the opening.
7. The LED light fixture of claim 6 wherein the heat sink comprises a plurality of fins extending away from the at least one LED emitter to distal fin ends.
8. The LED light fixture of claim 7 wherein the cover is in thermal contact with the distal fin ends.
9. The LED light fixture of claim 1 wherein the heat sink comprises a base with an LED-supporting region and an opposite heat-dissipating region which includes a plurality of fins extending away from the at least one LED emitter to the distal fin ends.
10. The LED light fixture of claim 9 wherein the plurality of fins includes: at least one edge-fin extending along the opening; and at least a subset of fins extending substantially parallel to the edge-fin.
11. The LED light fixture of claim 10 wherein the heat sink further comprises at least one central venting aperture facilitating ambient-fluid flow to and from a central region of the heat sink.
12. The LED light fixture of claim 11 wherein the heat sink has at least one peripheral venting aperture along peripheral regions facilitating ambient-fluid flow to and from the heat-dissipating region of the heat sink.
13. The LED light fixture of claim 12 wherein the fins are taller along the central region than along the peripheral regions.
14. The LED light fixture of claim 12 wherein at least some fins of the subset define horizontal between-fin channels open at the peripheral regions and extending therefrom to the central region.
15. The LED light fixture of claim 14 further including a peripheral deflector member along each of the peripheral venting apertures, the peripheral deflector member having at least one beveled deflector surface oriented to redirect inwardly upward air flow from the peripheral venting aperture toward the central region.
16. The LED light fixture of claim 15 further including a central deflector member along the central venting aperture, the central deflector member having a pair of oppositely-facing beveled deflector surfaces oriented to accelerate and redirect inwardly upward air flow from the central venting aperture toward peripheral regions.
17. The LED light fixture of claim 10 wherein the heat sink has a central region bordered by peripheral regions with at least one peripheral venting aperture along the peripheral regions.
18. The LED light fixture of claim 17 wherein at least some fins of the subset define horizontal between-fin channels open at the peripheral regions facilitating ambient-fluid flow from the peripheral venting aperture toward the central region.
19. The LED light fixture of claim 18 further including a peripheral deflector member along each peripheral venting aperture, each peripheral deflector member having at least one beveled deflector surface oriented to accelerate and redirect inwardly upward air flow from the peripheral venting aperture toward the central region.
20. The LED light fixture of claim 1 wherein the LED heat sink and the second fixture portion are formed as one piece.
21. An LED light fixture comprising: a heat-conductive structure comprising an LED-supporting region and heat-dissipating surfaces extending away therefrom, at least one LED light source being thermally coupled to the LED-supporting region, the heat-conductive structure defining venting apertures bordering the at least one LED light source and open for ambient fluid flow to and from the heat-dissipating surfaces; and a pair of walls at least partially extending along a common plane and along at least one opening permitting ambient-fluid flow through the fixture, one of the walls being of a second fixture portion forming a substantially closed chamber, the other of the walls being a protrusion extending into the at least one of the openings, thereby dividing such opening into a pair of separate ambient-fluid flow paths each corresponding to one of the heat-conductive structure and the second fixture portion.
22. The LED light fixture of claim 21 wherein the protrusion is part of the heat-conductive structure and extends outwardly from the LED-supporting region thereof.
23. The LED light fixture of claim 21 wherein the protrusion is part of the LED light source and extends outwardly from the at least one LED emitter.
24. The LED light fixture of claim 21 further comprising a lens member secured to the heat-conductive structure and enclosing the at least one LED light source, the lens member comprising at least one light-transmissive lens portion and an edge portion extending outwardly therefrom, the edge portion forming the protrusion and having a beveled rear surface bordering a corresponding one of the venting apertures.
25. The LED light fixture of claim 24 further comprising a deflector member extending along each of the venting apertures toward the heat-dissipating surfaces, the deflector member having at least one beveled deflector surface angled off-vertical in substantially common direction as the beveled rear surface of the lens member and oriented to redirect inwardly upward air flow from the venting aperture toward the heat-dissipating surfaces.
26. The LED light fixture of claim 25 wherein each deflector member is part of the heat-conductive structure.
27. The LED light fixture of claim 26 wherein each deflector member and the heat-conductive structure are parts of a single-piece structure.
28. The LED light fixture of claim 21 wherein: the at least one LED light source includes a plurality of spaced apart LED light sources; the venting apertures include at least one inner venting aperture between adjacent LED light sources and peripheral venting apertures bordering the LED-mounting region; and the protrusion extends into the at least one inner venting aperture.
29. The LED light fixture of claim 28 further comprising a lens member secured to the heat-conductive structure and enclosing the at least one LED light source, the lens member comprising at least one light-transmissive lens portion and an edge portion extending outwardly therefrom, the edge portion forming the protrusion and having at least one edge portion with the beveled rear surface bordering the at least one inner venting aperture.
30. The LED light fixture of claim 28 further comprising a peripheral deflector member along each of the peripheral venting apertures, the peripheral deflector member having at least one beveled deflector surface angled off-vertical in substantially common direction as the beveled rear surface of the lens member and oriented to redirect inwardly upward air flow from the peripheral venting aperture toward the heat-dissipating surfaces.
31. The LED light fixture of claim 30 further including an inner deflector extending into the at least one inner venting aperture toward the heat-dissipating surfaces, the inner deflector having a pair of oppositely-facing beveled deflector surfaces each angled off-vertical in substantially common direction as the beveled rear surface of the adjacent lens member and oriented to redirect inwardly upward air flow from the peripheral venting aperture toward the heat-dissipating surfaces.
32. The LED light fixture of claim 31 wherein each deflector member and the heat-conductive structure are parts of a single-piece structure.
33. An LED light fixture comprising a pair of walls at least partially extending along a common plane and along at least one opening permitting ambient-fluid flow through the fixture adjacent to a heat-conductive structure having an LED-supporting region and heat-dissipating fins extending away therefrom, the heat-conductive structure defining a plurality of venting apertures adjacent at least one LED light source thermally coupled to the LED-supporting region, the fins increasing in height at positions adjacent to at least one of the venting apertures.
34. The LED light fixture of claim 33 wherein: the at least one LED light source includes a plurality of spaced apart LED light sources; and the venting apertures include at least one inner venting aperture between adjacent LED light sources and peripheral venting apertures bordering the LED-mounting region; and the fins increase in height at positions adjacent the at least one inner venting aperture.
35. The LED light fixture of claim 34 wherein: the fins span between the peripheral venting apertures and form between-fin channels across the heat-conductive structure; and a peripheral deflector member is positioned along each peripheral venting aperture, each peripheral deflector member having at least one beveled deflector surface oriented to redirect inwardly upward air flow from the peripheral venting aperture to the heat-dissipating fins and along the between-fin channels.
36. The LED light fixture of claim 35 further including an inner deflector member along the at least one inner venting aperture, the inner deflector member having a pair of oppositely-facing beveled deflector surfaces oriented to redirect inwardly upward air flow from the at least one inner venting aperture to the heat-dissipating fins and along the between-fin channels.
37. The LED light fixture of claim 34 further comprising a barrier structure dividing the inner venting aperture to separate flow paths corresponding to each of the adjacent LED light sources.
38. An LED light fixture comprising: at least one LED light source comprising at least one longer side and at least one shorter side; a pair of walls at least partially extending along a common plane and along at least one opening permitting ambient-fluid flow through the fixture at the shorter side of the LED light source thermally coupled to an LED-supporting region of a heat-conductive structure comprising heat-dissipating surfaces extending away from the LED-supporting region, the heat-conductive structure defining venting apertures bordering the at least one longer side of each of said at least one LED light source.
39. The LED light fixture of claim 38 wherein: the at least one LED light source includes a plurality of spaced apart LED light sources each having longer sides and shorter sides; and a venting aperture bordering each of the longer sides of each of the LED light sources.
40. An LED light fixture comprising: at least three fixture portions defining at least one opening corresponding to each of the fixture portions, at least one of the fixture portions forming a substantially closed chamber, each opening permitting ambient-fluid flow through the fixture for removal of heat generated during operation; and a pair of walls at least partially extending along a common plane and along the at least one opening between each adjacent pair of the fixture portions, one of the walls being of the fixture portion forming the chamber.
41. The LED light fixture of claim 40 wherein the fixture portions include first and second fixture portions, the first fixture portion including an LED heat sink with at least one LED emitter thereon, the LED heat sink being open to ambient-fluid flow for removal of heat generated by the at least one LED during operation, the second fixture portion being adjacent the first fixture portion and forming a substantially closed chamber enclosing a power-circuitry unit with permitted operating temperatures lower than operating temperatures of the at least one LED emitter.
42. The LED light fixture of claim 40 wherein the thermal barrier structure is disposed within one opening between the adjacent fixture portions, thereby dividing such opening into a pair of separate ambient-fluid flow paths each corresponding to one of such adjacent fixture portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(41) The figures illustrate exemplary embodiments of LED light fixtures in accordance with this invention. Common or similar parts in different embodiments are given the same numbers in the drawings; the light fixtures themselves are often referred to by the numeral 10 followed by different letters with respect to alternative embodiments.
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(50) LED light fixture 10A has a peripheral deflector member 35p along each of peripheral venting apertures 37. As best seen in
(51) LED light fixture 10A also has an inner deflector 35i along inner venting aperture 36. As best seen in
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(65) While the principles of the invention have been shown and described in connection with specific embodiments, it is to be understood that such embodiments are by way of example and are not limiting.