Method and apparatus for cutting of food products
09764490 · 2017-09-19
Assignee
Inventors
Cpc classification
B26D2007/011
PERFORMING OPERATIONS; TRANSPORTING
B26D5/20
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/0448
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D7/18
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/202
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D7/325
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0683
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0625
PERFORMING OPERATIONS; TRANSPORTING
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
B26D7/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D7/06
PERFORMING OPERATIONS; TRANSPORTING
B26D5/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for the simultaneous multiple track cutting of several food products, in which the products are cut by means of a common cutting apparatus, in particular a high performance slicer, which has at least one cutting blade which rotates about a blade axis in a cutting plane and/or revolves about a central axis in a planetary motion manner and to which the products are supplied in multiple tracks, and in which blank cuts are carried out in at least a passive track and/or in which the supply of the respective product is suspended at least at times, while the respective product is sliced in at least one other active track.
Claims
1. A method for the simultaneous cutting of several food products in multiple tracks each controlled by a respective feed device, in which the products are cut by a common cutting apparatus having a cutting blade defining a cutting plane, the method comprising: slicing the several food products in the multiple tracks; suspending the supply of a product to the cutting blade in at least one track with a first feed device when a remaining product stub in the at least one track is no longer sufficient to form a complete portion while continuing to cut a remaining product stub in at least one other track which is still sufficient to form at least one complete portion; suspending the supply of a product to the cutting blade in the at least one other track with a second feed device when the remaining product stub in the at least one other track is no longer sufficient to form the at least one complete portion; slicing remaining product stubs of each track into incomplete partial portions once the remaining product stubs of all tracks are no longer sufficient to form a the at least one complete portion, and slicing subsequent food products to complete the incomplete partial portions.
2. A method in accordance with claim 1, wherein the product is additionally moved away from the cutting plane in the at least one track and/or the at least one other track wherein the product is retracted from the cutting plane in the at least one track and/or the at least one other track.
3. A method in accordance with claim 1, wherein the products are cut into portions each including at least two product slices.
4. A method in accordance with claim 1, wherein the products are supplied to the cutting blade in individual tracks such that, on cutting of the products into portions each including at least one product slice, each product satisfies a predefined condition for a respective track.
5. A method in accordance with claim 4, wherein the condition relates to a weight of the portion, to a weight and/or a thickness of the product slices forming the portion, and/or to a number of the product slices forming the portion.
6. A method in accordance with claim 1, wherein, following the slicing of the product, each partial portion is completed in a track in which the partial portion was created and/or the completion of partial portions takes place in a separate track of the multiple tracks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described in the following by way of example and with reference to the drawing. There is shown:
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DETAILED DESCRIPTION
(12)
(13) A product supply 15 respectively serves to individually supply the products 11 to the cutting blade and/or to the cutting plane 13.
(14) In the embodiment of
(15) A common drive 23 is provided for the individual feed devices 17 which can move a carrier 25 for the feed devices 17 along a guide 27 running in parallel to the feed direction F and indeed both in the feed direction F and also against the feed direction F as is indicated by the double arrow.
(16) When the common carrier 25 is moved in the direction of the cutting plane 13 by means of the common drive 23 all product supports 17 and thus all products 11 are compulsorily taken along in this connection. The product supports 17 are moved back again into the start position for cutting the next product. The common drive 23 provides a common feed speed for the products 11 during the cutting which can, however, be individually changed for each product 11 in that supports 17 are moved independent from one another relative to the carrier 25 during the cutting of the product, as is indicated by the double arrows at the product supports 17.
(17) Hereby a fine tuning or correction of the common feed speed can take place by the common drive 23 for each product 11 in order to, for example, compensate individual variations of the product cross-section and/or product density over the product length in this way, so that the product slices separated from the products 11 or portions formed thereof respectively have a desired weight. The described design of the product supply 15 thus enables the consideration of information obtained on the products 11, in particular information on the product interior in the sense of an individual product supply.
(18) In order to obtain information on the product interior a common product scanner 19 is provided which extends transverse to the feed direction F over all tracks. The product scanner 19 is, in particular an X-ray radiation unit which has the purpose of obtaining information on the interior of the product 11 while this is moved passed the product scanner 19 in the feed direction F or is moved through beneath the product scanner 19. Hereby the product scanner 19 defines a scanning plane running perpendicular to the feed direction F for which the product 11 is removed through during the scanning process. In this connection information on the product interior is detected scanning plane by scanning plane in order to determine, in particular the density distribution of the individual products 11 in the feed direction F in this manner.
(19) By means of the hatched regions at the common product scanner 19 it is indicated that a separate product scanner 19 can be arranged for each track in an alternative design.
(20) The cutting apparatus includes a control unit 21 which is connected to the cutting blade and/or to the drive for the cutting blade and/or to a blade or cutting head including the cutting blade. Moreover, the control unit 21 is connected to the product feed 15 as well as to the product scanner 19. In this manner the control unit 21 which can be a component of a super-ordinate central control unit, can provide for the individual product feed under consideration of the information obtained on the interior of the product by means of the product scanner 19.
(21) Preferably, also information on the product contour is considered during the individual product supply, i.e. the cross-section profile of the product 11 along the feed direction F as is generally known. For this purpose a separate product scanner can be provided which scans the outer contours of the product 11. Alternatively, such a scanning unit can be integrated into the product scanner 19.
(22) In the embodiment of
(23) Such blank cuts are also possible in the concept of the product supply 15 in the embodiment of
(24) Otherwise the embodiment of
(25)
(26) The slicer 115 is in the position to simultaneously cut several food products 111—in this example three products—wherein a track is provided for each product 111. The slicer produces portions 113 for each track during the cutting of the products 111. In accordance with the terminology used here, a portion can include one or more cut off product slices, this means also a single cut off product slice should represent a portion in the framework of the invention.
(27) The feed device 129 arranged downstream of the slicer ensure that overall portions 119 are formed in the individual tracks from the incoming portions 113 which overall portions are subsequently supplied to the packing machine 121 and are packaged there. Each overall portion 119 thus includes a portion 113 from each of the tracks.
(28) If food products 111 of different variety are cut up by means of the slicer 115 then each overall portion 119 receives several slice varieties, this means that the production line generates “mixed packages” as was already mentioned in the introduction.
(29) As is shown in
(30) The three products 111 can be individually supplied to the cutting plane 117 of the slicer 115 in which at least one cutting blade moves, which is not illustrated here. In the example illustrated here a feed device 127 is provided for each track and therefore for each product 111 to be cut. The feed device engages at the rear product end and supplies the product 111 in the direction of the arrow to the cutting plane 117. The individual product supply means that the supply speed can be individually set and varied in each track and thus for each product 111.
(31) In particular it is possible to momentarily suspend the product supply in each track, this means to stop the respective feed device 127 in order to carry out so-called blank cuts with regard to the respective product, this means in order to achieve that no slices are momentarily cut off from the respective product 111 as was already mentioned in the introduction.
(32) Hereby it is not only possible to arbitrarily predefine the track individual properties, for example, the weight and/or the thickness of the respective product slices forming the respective portion 113 or to arbitrarily predefine the portion weight due to the individual product supply individually for each track, but it is also possible to select the number of the respective product slices forming the portions 113 individually for each track.
(33) The latter is indicated in
(34) The three portions 113 respectively lying next to one another in the tracks are composed to an overall portion 119 by subsequently switched processes as is indicated by the dotted lines in
(35) In
(36) The feed apparatus illustrated in
(37) The transport of the individual portions 113, of the overall portions 119 as well as of packages 123 taking place in a feed direction F1 will be described in detail later on, in the example illustrated here it is ensured by the conveyer belts 131, which are designed as an endless belt conveying apparatus.
(38) An upper portion 113 already lies on a separation layer 125, for example, of paper. The stacking of the upper portion 113 onto the support layer 125 occurs at a previously arranged not illustrated position. By means of a feed belt 131 tilting downwardly in the direction of a middle feed belt 131, the upper portions 113 respectively lying on top of the separation layer 125 arrive at a lower portion 113, whereby an overall portion 119 emerges, which in turn can be inserted into packages 123 transported by a lower feed belt 131 by means of a downwardly tilted feed belt 133.
(39) The feed belt 131 transporting the packages 123 can be viewed as a component of the otherwise non-illustrated packaging machine, in which the packages 123 having the overall portions 119 are completed, in particular are closed.
(40) The upper portion 113 and the lower portion 113 stem from different tracks of a cutting apparatus as was previously explained with reference to the example of
(41) Furthermore, the upper portion 113 and the lower portion 113 can be different from one another in view of their overall weight, in view of the weight of their slices or in view of the thickness of their slices. These parameters can principally be set in an arbitrary kind and manner, as was previously explained, by a corresponding control of the product supply of the slicer 115.
(42) In accordance with
(43) The products can respectively be engaged at their rear end by the respective feed devices 219 designed as product grippers in this example. When the common carrier 237 is moved in the direction of a cutting plane 215 by means of a common drive 233, all product grippers 219 and thus all products are expediently taken along in this connection. For cutting the next products, the product grippers 219 are again moved back into the start position. During the cutting the common drive 233 consequently provides a common feed speed for the products which can, however, be individually corrected for each product in that during the cutting the product grippers 219 are moved independent from one another relative towards the carrier 237 as is indicated by the double arrows at the product grippers 219.
(44) For each product a fine tuning or correction of the feed speed can hereby take place by the common drive 233 in order to compensate, for example, individual variations of the product cross-section and/or the product density over the product length in this manner such that the product slices cut off from the product or the thereby formed portions each have a desired weight.
(45) Alternatively the product supply 221 can be designed such that a separate supply is present for each product, wherein the product supply can be operated completely independent from one another.
(46) In the illustrated embodiment two products can simultaneously be cut up, this means the cutting apparatus is designed as two-track in this example. The number of the tracks is, however, principally arbitrary.
(47) At least one non-illustrated cutting blade moves in the cutting plane 215 which can, for example, be a sickle blade rotating about a blade axis or it can be a circular blade which rotates about a blade axis and additional revolves about a central axis in a planetary motion manner.
(48) A transfer device 223 is arranged downstream of the cutting plane 215 in the feed direction F2 which includes a first feed device 225 designed as a portioning belt as well as a second feed device 227 designed as a control belt for each track. Furthermore, a further control belt 228 is arranged downstream of the two control belts 227 commonly associated with both tracks.
(49) As is indicated by the double arrows the portioning belts 225 and the control belts 227 are drivable both in the feed direction F2 and also in the opposite direction, this means that slices, portions or partial portions lying on these belts can be moved in the feed direction F2 and also against the feed direction F2 in dependence on the control signals or control commands of a control unit which is not illustrated in this example.
(50) In accordance with the invention the transfer device 223 is designed separate with regard to the two tracks so that the two portioning belts 225 and the two control belts 227 can each be operated independent from the another.
(51) As can be seen from the illustration of
(52) Both the lowering and the lifting and also the pivoting of each portioning belt 225 can take place independent of each of the other portioning belt 225, this means also in this regard a separation of the two tracks can be provided.
(53) A portion 213 is illustrated on each portioning belt 225 for illustration in
(54) An incomplete portion can be momentarily “parked” in that the incomplete portion is transferred from the portioning belt 225 to the first control belt 227 for the portion completion already mentioned in the introduction. The then free portioning belt 225 is then available for the reception of the unusable product pieces arising at the subsequent product during the trimming cut. These can, for example, be disposed of by folding away and operating the portioning belt 225 against the feed direction F2. The now free portioning belt 225 can then once more receive the incomplete portions parked at the first control belt 227 in that the control belt 227 is moved against the feed direction F2 onto the portioning belt 225 by operating the two belts 225, 227.
(55) As was already mentioned such portion completions can take place in the individual tracks completely independent from one another. Alternatively a procedure can be selected as will be explained in detail in the following with reference to
(56) Each line indicates a cut off product slice in
(57)
(58) In
(59) Since one product 211 has a shorter residual length than the other product 211, the cutting procedure in that one track is terminated while the cutting of the product 211 in the other track is still ongoing. This is shown in
(60) On the portioning belt 225 of the track having the product of shorter residual length thus an incomplete partial portion 217 has arisen which merely includes three product slices. The partial portion 217 is initially not transported onto the subsequent control band 227 in this example, but remains on the a positioning belt 225 which is thus momentarily suspended. The complete portion previously present on the first control band 227 has already been transported to the further control band 228.
(61)
(62) In the embodiment explained in this example it is provided that the completion of these two partial portions 217 starts simultaneously. For this purpose the two partial portions 217 are respectively transferred from the portioning belt 225 to the respective control band 227 in accordance with
(63) Following this the re-supply of the intermittently parked partial portions 217 back into their starting position can occur in that, in accordance with
(64) Therefore it is not required in accordance with the invention to complete partial portions by hand. Moreover, product losses are minimized, as partial portions no longer have to be disposed of.
(65) In accordance with
(66) In the operating state illustrated in
(67) As soon as the product 315 comes to an end, for example, in the right track 313c in the Figure and the remaining product stub in this track is no longer sufficient to form a complete portion 317, however, the remaining product stubs of the other tracks 313a, 313b are still sufficient to form complete portions 317, the supply of the product 315 in the right product track 313c in the Figure is suspended by a corresponding control of the product supply and the product stub is transferred into a retracted blank cut position, as is illustrated in
(68)
(69) The product stubs at the tracks 313a, 313b, 313c are of different length, this means that the incomplete partial portions to be respectively expected are of different size. In this respect the size of the product stub is independent from the point in time at which the remaining product stub is no longer sufficient for the formation of a complete portion. Due to differences in the product properties, e.g. a different cross-sectional course it can also be that the product stub at that track at which the first blank cut operation was started could be the longest of all tracks or could also be the shortest of all tracks.
(70) In a common product stub consumption process the product stubs are now cut up at all tracks 313a, 313b, 313c, wherein on cutting of the product stubs one starts with the largest remaining product stub on the central track 313b in accordance with
(71) The remaining no longer usable end pieces 329 are retracted from the cutting plane S3 and are removed, for example by a clamp provided in the product feed. Furthermore, the incomplete partial portions 327 are conveyed by the portion feed 327 in the feed direction F3 onto the control feed 323 as is illustrated in
(72) Subsequently, the incomplete partial portions 327 are moved against the feed direction F3 by the control feed 323 back to the portion feed 321 in accordance with
(73) As is illustrated by the arrows in
(74) An alternative method for the cutting of food products in several tracks is described with reference to
(75) Like in the first embodiment the supply of the product 317′ is, for example, suspended in the right track 313c, if the remaining product stub in this track is no longer sufficient for the formation of a complete portion 317′ and the remaining product stub in both the other tracks 313a, 313b is still sufficient for the formation of at least one portion 317′. Then complete portions 317′ are further cut at both of the left product tracks 313a, 313b, in contrast to which the product 315 at the right product track 313c is moved into the blank cut position. This state is illustrated in
(76) As soon as, for example, the product stub in the left product track 313a is also no longer sufficient for the formation of the complete portion 317′, this product 315 is also moved into the blank cut position at this product track 313a.
(77) In accordance with
(78) The other product tracks 313a, 313b hop in “flyingly” once the rear edge 340 of the respective partial portion 327′ has arrived at the completing position. After completion of this method both the front edges 330 and also the rear edges 340 of the completed portion 317′ are evenly aligned. The completed portions 317′ can now be transferred in a manner known per se and the formation of new completed portions 317′ can resume in accordance with the state of continuous mode of operation illustrated in accordance with
(79) This alternative is obviously also suitable for portions of evenly stacked slices. In how far this alternative is generally suitable for shingled portions depends on the degree at which the specific apparatus allows to re-supply portions with their rear edges beyond the completing position without the slices falling off.
(80) All embodiments of the apparatus described in this context are, in particular configured to be operated in accordance with one or more of the methods described herein. Furthermore, all embodiments of the apparatus described herein as well as all embodiments of the method described herein can be respectively combined with one another.
LIST OF REFERENCE NUMERALS
(81) 11 product 13 cutting plane 15 product supply 17 feed device, product support 19 means for obtaining information, product scanner, X-ray radiation unit 21 control unit 23 common drive 25 carrier 27 guide 29 product support F feed direction 111 product 113 portion 115 cutting apparatus, slicer 117 cutting plane 119 overall portion 121 subsequent device, packaging machine 123 package 125 separation layer 127 feed device 129 feed apparatus 131 feeder F1 feed direction 211 product 213 portion 215 cutting plane 217 partial portion 219 feed device 221 product supply 223 transfer device 225 first feed device, portioning belt 227 second feed device, control belt 228 feed device, further control belt 229 subsequent device 231 product support 233 common drive 235 guide 237 carrier 239 product piece F2 feed direction 311 high performance slicer 313a, 313b, 313c product track 315 product 316 product slice 317, 317′ product 319, 319′ transfer device 321 portion feed 323 control feed 325 alignment feed 327, 327′ partial portion 329 end piece 330 front edge 340 rear edge F3 feed direction S3 cutting plane