Method for controlling the fuel supply to an internal combustion engine at start-up and a carburetor
09765730 · 2017-09-19
Assignee
Inventors
Cpc classification
F02M1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/0235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a method for controlling the fuel supply to an internal combustion engine at start-up, the engine having a fuel supply system. The invention also concerns a carburetor having a fuel supply system including a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in the region of the venturi section, the main fuel path including an actively controlled fuel valve, and an idling fuel path branching off from the main fuel path downstream of the valve and ending in at least one idling outlet in the region of a throttle valve, the fuel supply system further including a start fuel line starting upstream or downstream of the fuel valve and ending in at least one start fuel outlet to the intake channel.
Claims
1. A carburetor for an engine, said carburetor including: an intake channel with a venturi section; a throttle valve mounted in the intake channel, downstream of the venturi section; a choke valve mounted in the intake channel, upstream of the venturi section; and a fuel supply system that is configured to be set in one of two modes during a start attempt of the engine, the two modes including a lean mode and a rich mode, the rich mode providing more fuel during the start attempt than the lean mode, the fuel supply system including: a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in the region of the venturi section, the main fuel path including an electronically controlled fuel valve, an idling fuel path branching off from the main fuel path downstream of the electronically controlled fuel valve and ending in at least one idling outlet in the region of the throttle valve, and a start fuel line starting upstream or downstream of the electronically controlled fuel valve and ending in at least one start fuel outlet to the intake channel, wherein the electronically controlled fuel valve, which is located between the regulating chamber and the intake channel, is controlled by an engine control unit that is configured to determine, during the start attempt of the engine, whether to place the electronically controlled fuel valve in an open position to place the fuel supply system in the rich mode or a closed position to place the fuel supply system in the lean mode, wherein the engine control unit is configured to use sensor data to determine when to place the electronically controlled fuel valve in the open position or the closed position, wherein the sensor data includes data indicative of throttle position, a previous start attempt, engine speed, or engine temperature, and wherein if the sensor data indicates the previous start attempt, the engine control unit is configured to determine to place the electronically controlled fuel valve in the closed position.
2. A carburetor according to claim 1, wherein the start fuel line starts upstream of the electronically controlled fuel valve and the carburetor includes an air channel that connects ambient air to the start fuel line, so that the start fuel line is configured to draw fuel from the regulating chamber and air from the air channel, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
3. A carburetor according to claim 1, wherein the start fuel line starts downstream of the electronically controlled fuel valve and the carburetor includes an air conduit that permits a leakage of air past the choke valve, so that the start fuel line is configured to draw fuel from the main fuel path and air through the conduit past the choke valve, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
4. A carburetor according to claim 3, wherein the choke valve is a butterfly valve having a closing mechanism in form of a disk, and wherein the air conduit, which permits a leakage of air past the choke valve, is either an enlarged bore through the disk or an additional bore through the disk to increase the air flow through the choke valve when the electronically controlled fuel valve is closed.
5. A carburetor according to claim 1, wherein said at least one start fuel outlet is located upstream of the venturi section, in the region of the choke section and downstream of the choke valve, for supplying fuel to the intake channel.
6. A carburetor according to claim 1, wherein the at least one idling outlet includes a first, second, and third idling outlet, the first idling outlet being disposed upstream of the throttle valve, the second idling outlet disposed substantially above the throttle valve, and the third idling outlet disposed downstream of the throttle valve.
7. A carburetor according to claim 1, wherein the main fuel path, the idling fuel path, and the start fuel line each have a check valve for preventing fuel flowing back to a fuel metering chamber.
8. A carburetor according to claim 1, wherein when the electronically controlled fuel valve is in the open position, fuel is configured to be drawn from the main outlet and the at least one idling fuel outlet.
9. A carburetor according to claim 1, wherein when the electronically controlled fuel valve is in the closed position, fuel is configured to be drawn only from the start fuel outlet.
10. A carburetor according to claim 1, wherein during the start attempt of the engine, the throttle valve is configured to be slightly open.
11. A carburetor according to claim 1, wherein during the start attempt of the engine, the choke valve is configured to be closed.
12. A carburetor for an engine, said carburetor including: an intake channel with a venturi section; a throttle valve mounted in the intake channel, downstream of the venturi section; a choke valve mounted in the intake channel, upstream of the venturi section; and a fuel supply system that is configured to be set in one of two modes during a start attempt of the engine, the two modes including a lean mode and a rich mode, the rich mode providing more fuel during the start attempt than the lean mode, the fuel supply system including: a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in the region of the venturi section, the main fuel path including an electronically controlled fuel valve, an idling fuel path branching off from the main fuel path downstream of the electronically controlled fuel valve and ending in at least one idling outlet in the region of the throttle valve, and a start fuel line starting upstream or downstream of the electronically controlled fuel valve and ending in at least one start fuel outlet to the intake channel, wherein the electronically controlled fuel valve, which is located between the regulating chamber and the intake channel, is controlled by an engine control unit that is configured to determine, during the start attempt of the engine, whether to place the electronically controlled fuel valve in an open position to place the fuel supply system in the rich mode or a closed position to place the fuel supply system in the lean mode, wherein the engine control unit is configured to use sensor data to determine when to place the electronically controlled fuel valve in the open position or the closed position, wherein the sensor data includes data indicative of throttle position, a previous start attempt, engine speed, or engine temperature, and wherein if the sensor data indicates the engine is warm, the engine control unit is configured to determine to place the electronically controlled fuel valve in the closed position.
13. A carburetor according to claim 12, wherein the start fuel line starts upstream of the electronically controlled fuel valve and the carburetor includes an air channel that connects ambient air to the start fuel line, so that the start fuel line is configured to draw fuel from the regulating chamber and air from the air channel, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
14. A carburetor according to claim 12, wherein the start fuel line starts downstream of the electronically controlled fuel valve and the carburetor includes an air conduit that permits a leakage of air past the choke valve, so that the start fuel line is configured to draw fuel from the main fuel path and air through the conduit past the choke valve, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
15. A carburetor for an engine, said carburetor including: an intake channel with a venturi section; a throttle valve mounted in the intake channel, downstream of the venturi section; a choke valve mounted in the intake channel, upstream of the venturi section; and a fuel supply system that is configured to be set in one of two modes during a start attempt of the engine, the two modes including a lean mode and a rich mode, the rich mode providing more fuel during the start attempt than the lean mode, the fuel supply system including: a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in the region of the venturi section, the main fuel path including an electronically controlled fuel valve, an idling fuel path branching off from the main fuel path downstream of the electronically controlled fuel valve and ending in at least one idling outlet in the region of the throttle valve, and a start fuel line starting upstream or downstream of the electronically controlled fuel valve and ending in at least one start fuel outlet to the intake channel, wherein the electronically controlled fuel valve, which is located between the regulating chamber and the intake channel, is controlled by an engine control unit that is configured to determine, during the start attempt of the engine, whether to place the electronically controlled fuel valve in an open position to place the fuel supply system in the rich mode or a closed position to place the fuel supply system in the lean mode, wherein the engine control unit is configured to use sensor data to determine when to place the electronically controlled fuel valve in the open position or the closed position, wherein the sensor data includes data indicative of throttle position, a previous start attempt, engine speed, or engine temperature, and wherein if the sensor data indicates the engine is cold and there has been no previous engine ignition, the engine control unit is configured to determine to place the fuel valve in the open position.
16. A carburetor according to claim 15, wherein the start fuel line starts upstream of the electronically controlled fuel valve and the carburetor includes an air channel that connects ambient air to the start fuel line, so that the start fuel line is configured to draw fuel from the regulating chamber and air from the air channel, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
17. A carburetor according to claim 15, wherein the start fuel line starts downstream of the electronically controlled fuel valve and the carburetor includes an air conduit that permits a leakage of air past the choke valve, so that the start fuel line is configured to draw fuel from the main fuel path and air through the conduit past the choke valve, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
18. A carburetor for an engine, said carburetor including: an intake channel with a venturi section; a throttle valve mounted in the intake channel, downstream of the venturi section; a choke valve mounted in the intake channel, upstream of the venturi section; and a fuel supply system that is configured to be set in one of two modes during a start attempt of the engine, the two modes including a lean mode and a rich mode, the rich mode providing more fuel during the start attempt than the lean mode, the fuel supply system including: a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in the region of the venturi section, the main fuel path including an electronically controlled fuel valve, an idling fuel path branching off from the main fuel path downstream of the electronically controlled fuel valve and ending in at least one idling outlet in the region of the throttle valve, and a start fuel line starting upstream or downstream of the electronically controlled fuel valve and ending in at least one start fuel outlet to the intake channel, wherein the electronically controlled fuel valve, which is located between the regulating chamber and the intake channel, is controlled by an engine control unit that is configured to determine, during the start attempt of the engine, whether to place the electronically controlled fuel valve in an open position to place the fuel supply system in the rich mode or a closed position to place the fuel supply system in the lean mode, wherein the engine control unit is configured to use sensor data to determine when to place the electronically controlled fuel valve in the open position or the closed position, wherein the sensor data includes data indicative of throttle position, a previous start attempt, engine speed, or engine temperature, and wherein if the sensor data indicates the engine is cold and there has been previous engine ignition, the engine control unit is configured to determine to place the fuel valve in the closed position.
19. A carburetor according to claim 18, wherein the start fuel line starts upstream of the electronically controlled fuel valve and the carburetor includes an air channel that connects ambient air to the start fuel line, so that the start fuel line is configured to draw fuel from the regulating chamber and air from the air channel, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
20. A carburetor according to claim 18, wherein the start fuel line starts downstream of the electronically controlled fuel valve and the carburetor includes an air conduit that permits a leakage of air past the choke valve, so that the start fuel line is configured to draw fuel from the main fuel path and air through the conduit past the choke valve, thereby diluting the fuel concentration supplied from the start fuel outlet to the intake channel during operation of the engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(4)
DESCRIPTION OF THE INVENTION
(5) The present invention primarily concerns crankcase scavenged, spark ignited, two- or four-stroke engines and any general reference to engines in the following description concerns these type of engines, although also non-crankcase-scavenged engines are possible.
(6)
(7) A fuel pump 8 draws fuel from a fuel tank 9. The fuel pump 8 may be a known pulsation controlled diaphragm pump, driven by the pressure pulse generated by a crankcase of the engine that the carburetor is supplying air and fuel mixture to. The fuel pump 8 delivers fuel, via a needle valve (not shown), to a fuel metering chamber 12 of a fuel regulator 11. The fuel metering chamber 12 is separated from atmospheric pressure by a diaphragm 15 and can hold a predetermined amount of fuel.
(8) A main fuel path 13 connects the fuel metering chamber 12 to a main outlet 22 in the intake channel 30, located in the region of the venturi 31. An actively controlled fuel valve 26 is mounted in the main fuel path 13. The actively controlled fuel valve 26 is preferably a bistable valve that can switch between an open and closed position.
(9) Downstream of the electronically controlled fuel valve 26, an idling fuel path 14 branches off from the main fuel path 13. The idling fuel path 14 itself branches off into three idling outlets 19, 20, 21 to the intake channel 30, which are successively disposed in the region of the throttle valve 33. More precisely, the first idling outlet 19 is disposed upstream of the throttle valve 33 when the latter is closed, the second idling outlet 20 is disposed approximately in the region of a closed throttle valve 33, and the third idling outlet 21 is disposed downstream of the throttle valve 33.
(10) The fuel valve 26 is controlled by an electronic control unit (ECU) 50 that receives sensor inputs, such as throttle position, from at least one throttle position sensor, engine speed from at least one engine speed sensor, and temperature from at least one temperature sensor. The electronic control unit 50 can e.g. use these sensor inputs to decide when to open or close the fuel valve 26.
(11) A start fuel line 23 emanates from the fuel metering chamber 12 and has a start fuel outlet 25 in the region of the choke valve 32, downstream of it. An optional air channel 24, which is shown in
(12) The main fuel path 13, the idling fuel path 14, and the start fuel line 23 each have a check valve 16-18 for preventing fuel flowing back to the fuel metering chamber 12.
(13) The carburetor 10 can be set in a start position, as e.g. described in U.S. Pat. No. 7,611,131. In the start position, the choke valve 32 is closed, and the throttle valve 33 is slightly open (around 5-20, 20-40, 40-60, or 60-90%, of a fully opened position). When pulling a pull cord to start the engine while the carburetor 10 is in the start position, pressure variations in the intake channel 30 will draw fuel from the start fuel outlet 25. For those revolutions, the electronically controlled valve 26 is open, consequently fuel will be drawn from the main fuel outlet 22 as well as from the idling fuel outlets 19, 20, 21, thereby delivering an additional amount of fuel. However, for those revolutions the fuel valve 26 is closed, fuel will be drawn only from the start fuel outlet 25.
(14) In one preferred embodiment of the invention, the fuel valve 26 is either closed or open for all revolutions during a start attempt (for other operating conditions the fuel valve 26 will open and close frequently to adjust the fuel ratio). In the mode when the fuel valve 26 is closed at the start attempt, the fuel supply system is referred to as being in lean mode, and when the fuel valve is open the fuel supply system is referred to as being in rich mode.
(15) Moving from the start position, the choke valve 32 is released to a fully opened while the throttle valve 33 can take any position between closed (idle throttle) and fully open (maximum throttle). When the throttle valve 33 is closed, fuel will mainly be taken from the first idling outlet 19, and the electronically controlled valve 26 can control the fuel supply during idling by closing and opening the valve 26 according to an idling control scheme as e.g. described in WO 2009/038503, herewith incorporated by reference. In the same manner the fuel supply can be controlled by closing and opening the valve 26 to adjust the air fuel ratio of the as described in e.g. WO 2007/133125 and WO 2007/133148, herewith incorporated by reference.
(16) Controlling the Fuel Supply to an Internal Combustion Engine at Start-Up
(17) A method for controlling the fuel supply to an internal combustion engine at start-up will now be described in more detailed with reference to
(18) The phantom lined box “Set carburetor in start position” 100 indicates that the operator sets the carburetor in a start position, e.g. closed choke valve 32 and slightly opened throttle valve 33. Thereafter the operator actuates the start mechanism at box 101, e.g. pulls the pulling cord, which box 101 is also drawn with phantom lines indicating that these steps do not form part of the method of the invention.
(19) After actuating the start mechanism, the engine control unit is energized and determines in box “Start position?” 103 whether the carburetor is set in its start position, here, by using a throttle position from a throttle position sensor 113. If the carburetor is not in its start position, the fuel supply system is controlled by other controls methods as indicated by the box “Run mode” 104.
(20) On the other hand, if the start position is detected, the next box “Idetect=True?” 107 checks whether a first ignition was detected in a previous start attempt, by receiving input from box “idetect” 114, i.e. a value symbolizing “True” or “False”. If the value is “True” the fuel supply system will be set or maintained in lean mode in box “set/maintain lean mode” 109. On the other hand, if it is “False”, the box “Cold or warm?” 108 follows, where it is determined whether the engine is considered to be started warm or cold.
(21) In box 108, the decision of warm or cold is determined by using the engine parameters from box 115, which here represents parameters from the present start attempt and/or from the previous start attempt and/or last successful run. For instance, engine parameters such as a stop temperature T1 stored when the engine was stopped at the last successful run, a start temperature T2 of the present start attempt, and a duration t1 of the last successful run, and a time t2 since the last successful run. As an example, the conditions in box 108 could be: 1) t2>stop time threshold (e.g. 5 minutes)=>cold start, else warm start, 2) t1<duration threshold (e.g. 5 seconds) AND T2<cold temperature threshold (e.g. −5° C.)=>cold start, else warm start, 3) t2>f(T1)=>cold start, else warm start, where f(T1.sub.1)>f(T1.sub.2) if T1.sub.1>T1.sub.2.
(22) The first example being the simplest one; if the engine hasn't been running recently, the engine is considered to be cold or else warm. In the second example, the engine is considered to be cold if the last engines run was short and if the temperature sensor indicates that it is very cold, e.g. when the engine is cooled during a cold winter day. In the third example, the time t2 since the last successful run is compared to a value that is dependent of the engine temperature T1 when the engine was stopped, i.e. if the engine is very hot when stopped it will take longer timer for it to cool. The specific conditions are shown as examples, of course more complex conditions could be used, for instance by combining one or more of the examples.
(23) If the engine during the start attempt is determined to have been started warm, the fuel supply system is set or maintained in lean mode in box “Set/maintain lean mode” 109. If the engine is determined to have been started cold, the box “First ignition?” 110 follows.
(24) At the box “First ignition?” 110, a function evaluates engine speed data 116 to detect whether any ignition has occurred during the start attempt. If an ignition is determined to have occurred, the variable “idetect” is set to be “True” in box “Idetect=True” 111. Thereafter, the fuel supply system is set in lean mode at box “Set/maintain lean mode” 109, so that the next start attempt will be performed in lean mode. This is done, since if a first ignition has been determined to have occurred, the engine should be close to starting and having a fuel ratio in the crankcase close to the optimal. Therefore, by setting the fuel supply system in lean mode, the risk of flooding the engine during the next start attempt is minimized.
(25) On the other hand, if no ignition was detected in box 110, the fuel supply system is set or maintained in rich mode at box “Set/maintain rich mode” 112. Thereby, the next start attempt is performed with the fuel supply system in rich mode.
(26) Of course, when the engine starts to run as indicated by the phantom lined box “Engine starts to run” 117, there will be no next start attempt, and other control schemes are activated to govern the fuel supply to the engine.
(27) After a successful run of the engine and the engine is stopped as indicated by the phantom lined box 118, the fuel supply system is set in lean mode at box 119. Furthermore, during shut down, as indicated by box 120, engine parameters such as engine stop temperature T1 and the duration t1 of the successful run are stored, and a timer t2 is started. Also the variable “idetect” is set to “False” during shut down, as indicated by box 121. Thus, after a successful run, the engine will be started with a fuel supply system in lean mode and with the ignition detection set to “False”.
(28)
(29) The fuel supply unit shown in
(30) In
(31) Further, an air conduit 424, which permits a leakage of air past the choke valve 32, is substituted for the air channel 24, which in
(32) On pulling the start cord to start the engine, the fuel supply system of
(33) Whereas the invention has been shown and described in connection with the preferred embodiments thereof, it will be understood that many modifications, substitutions, and additions may be made, which are within the intended broad scope of the following claims. From the foregoing, it can be seen that the present invention accomplishes at least one of the stated objectives.
(34) Alternatively, when shutting down the engine, the engine is set in lean or rich mode depending on one or more engine parameters. One example of conditions could be that if T1 is less than −5° C., then the engine at the first start attempt is started in rich mode and else in lean mode, i.e. expecting that the next start will be a cold start if T1 gives a low reading. Alternatively, even though it is not preferred, the engine could always be started in rich mode at the first start attempt.
(35) The temperatures T1 and T2 can e.g. be measured by a temperature sensor mounted on a circuit board attached to the carburetor.