Pipe stand

09765905 · 2017-09-19

Assignee

Inventors

Cpc classification

International classification

Abstract

A pipe support has an outer tubular support wall, an inner tubular support wall, spaced inwardly from the outer tubular support wall, and a connecting portion for maintaining the outer tubular support wall and the inner tubular support wall in a fixed, spaced apart relationship. The pipe support is intended for use in-trench and out-of-trench for supporting a pipeline during assembly, installation, testing and operation.

Claims

1. A pipe support for supporting a pipe section off a ground surface, the pipe support comprising: an outer support wall having a first bottom end for engaging the ground surface and a pipe supporting first top end; an inner support wall spaced inwardly from the outer support wall, the inner support wall having a second bottom end for engaging the ground surface, and a pipe supporting second top end, the second bottom end being spaced apart from the first bottom end; and a connecting portion for maintaining the outer support wall and the inner support wall in a fixed, spaced apart relationship; at least the first top end forming a pipe saddle for supporting the pipe section above the ground surface when the first and second bottom ends engage the ground surface, the pipe saddle being interrupted by at least a pair of radially extending and mutually intersecting grooves for stacking of three or more like pipe supports in an interlocking, non-nesting and stacked relationship; wherein both the inner support wall and the outer support wall each have a generally frustoconical shape with a taper of the inner support wall decreasing in a direction opposite to a taper of the outer support wall and the pipe support is shaped to be nestable with another like pipe support.

2. The pipe support of claim 1, wherein the pipe support is shaped for nesting with a like pipe support only when stacked in an aligned orientation with the like pipe support.

3. The pipe support of claim 1, wherein the inner support wall has a generally downwardly tapered frustoconical shape and the outer support wall has a generally upwardly tapered frustoconical shape.

4. The pipe support of claim 1, wherein the connecting portion extends between the first and second top ends, the first and second top ends and the connecting portion together forming the pipe saddle.

5. The pipe support of claim 1, wherein at least one of the inner support wall and the outer support wall comprises a support flange at the bottom end for engagement with the ground.

6. The pipe support of claim 1, the lower portion of the inner support wall having an inner support flange extending radially inward and the lower portion of the outer support wall having an outer support flange extending radially outward.

7. The pipe support of claim 1, wherein the lower portion of the inner support wall has an inner support flange extending radially inward and defining a non-circular installation opening.

8. The pipe support of claim 1, at least one of the inner support wall and the outer support wall further comprising stacking shoulders for elevated stacking of the pipe support and the like pipe support, when stacked in a non-aligned orientation.

9. The pipe support of claim 8, wherein the stacking shoulders are spaced at a distance from the first or second bottom end for elevated stacking of the pipe support and the like pipe support at a spacing between the first bottom ends of the pipe support and the like pipe support equal to the distance.

10. The pipe support of claim 8, wherein at least 3 circumferentially equally spaced stacking shoulders are provided on the inner support wall or the outer support wall.

11. The pipe support of claim 10, wherein the inner support wall and the outer support wall both include the stacking shoulders.

12. A pipe support for supporting a pipe section off a generally flat ground surface, the pipe support comprising: an outer support wall having a ground engaging first bottom end for engaging the ground surface and a first pipe supporting top end for supporting the pipe section; an inner support wall spaced inwardly from the outer support wall, the inner support wall having a ground engaging second bottom end for engaging the ground surface, and a pipe supporting second top end for supporting the pipe section, the second bottom end being spaced apart from the first bottom end; and a connecting portion for maintaining the outer support wall and the inner support wall in a fixed, spaced apart relationship; at least the first top end forming a pipe saddle for supporting the pipe section above the ground surface when the first and second bottom ends engage the ground surface; wherein the pipe support is shaped to be nestable with another like pipe support; wherein both the inner support wall and the outer support wall each have a generally frustroconical shape, whereby a taper of the inner support wall decreases in a direction opposite to a taper of the outer support wall; and wherein the pipe saddle is interrupted by at least a pair of radially extending and mutually intersecting grooves for stacking of three or more like pipe supports in an interlocking, non-nesting and stacked relationship.

13. The pipe support of claim 12, wherein the pipe support is shaped for nesting with a like pipe support only when stacked in an aligned orientation with the like pipe support.

14. The pipe support of claim 12, wherein the inner support wall has a generally frustoconical shape.

15. The pipe support of claim 12, wherein the outer support wall has a generally frustoconical shape.

16. The pipe support of claim 12, wherein the inner support wall has a generally downwardly tapered frustoconical shape and the outer support wall has a generally upwardly tapered frustoconical shape.

17. The pipe support of claim 12, wherein the connecting portion extends between the first and second top ends the first and second top ends and the connecting portion together forming the pipe saddle.

18. The pipe support of claim 12, wherein at least one of the inner support wall and the outer support wall comprises a support flange at the bottom end for engagement with the ground.

19. The pipe support of claim 12, the lower portion of the inner support wall having an inner support flange extending radially inward and the lower portion of the outer support wall having an outer support flange extending radially outward.

20. The pipe support of claim 12, wherein the lower portion of the inner support wall has an inner support flange extending radially inward and defining a non-circular installation opening.

21. The pipe support of claim 12, at least one of the inner support wall and the outer support wall further comprising stacking shoulders for elevated stacking of the pipe support and the like pipe support, when stacked in a non-aligned orientation.

22. The pipe support of claim 21, wherein the stacking shoulders are spaced at a distance from the first or second bottom end for elevated stacking of the pipe support and the like pipe support at a spacing between the first bottom ends of the pipe support and the like pipe support equal to the distance.

23. The pipe support of claim 21, wherein at least 3 circumferentially equally spaced stacking shoulders are provided on the inner support wall or the outer support wall.

24. The pipe support of claim 23, wherein the inner support wall and the outer support wall both include the stacking shoulders.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Embodiments of the present invention will now be described, by way of example only, with reference to the attached Figures, wherein:

(2) FIG. 1 is a perspective top view of a first embodiment of a pipe support of the present invention;

(3) FIG. 2 is a perspective bottom view of the pipe support of FIG. 1;

(4) FIG. 3 is an isometric side view of the pipe support of FIG. 1;

(5) FIG. 4 is another isometric side view of the pipe support of FIG. 1;

(6) FIG. 5 is a bottom plan view of the pipe support of FIG. 1;

(7) FIG. 6 is a perspective top view of a second embodiment of a pipe support of the present invention;

(8) FIG. 7 is a perspective bottom view of the pipe support of FIG. 6;

(9) FIG. 8 is an isometric side view of the pipe support of FIG. 6;

(10) FIG. 9 is another isometric side view of the pipe support of FIG. 6;

(11) FIG. 10 is a bottom plan view of the pipe support of FIG. 6;

(12) FIG. 11 is a perspective top view of a third embodiment of a pipe support of the present invention;

(13) FIG. 12 is a perspective bottom view of the pipe support of FIG. 11;

(14) FIG. 13 is an isometric side view of the pipe support of FIG. 11;

(15) FIG. 14 is another isometric side view of the pipe support of FIG. 11;

(16) FIG. 15 is a bottom plan view of the pipe support of FIG. 11;

(17) FIG. 16 is a cross-sectional view of the pipe support of FIG. 11, taken along line A-A in FIG. 15;

(18) FIG. 17 is an isometric top view of a fourth embodiment of a pipe support of the present invention;

(19) FIG. 18 is an isometric bottom view of the pipe support of FIG. 17;

(20) FIG. 19 is a side view of the pipe support of FIG. 17;

(21) FIG. 20 is another side view of the pipe support of FIG. 17;

(22) FIG. 21 is a top plan view of the pipe support of FIG. 17;

(23) FIG. 22 is an isometric top view of a fifth embodiment of a pipe support of the present invention;

(24) FIG. 23 is a front elevational view of the pipe support of FIG. 22;

(25) FIG. 24 is a side elevational view of the pipe support of FIG. 22;

(26) FIG. 25 is a top plan view of the pipe support of FIG. 22;

(27) FIG. 26 is a cross-sectional view of the pipe support of FIG. 22, taken along line A-A in FIG. 25;

(28) FIG. 27 is a cross-sectional view of the pipe support of FIG. 22, taken along line B-B in FIG. 25;

(29) FIG. 28 is an isometric top view of a sixth embodiment of a pipe support of the present invention;

(30) FIG. 29 is a front elevational view of the pipe support of FIG. 28;

(31) FIG. 30 is a side elevational view of the pipe support of FIG. 28;

(32) FIG. 31 is a top plan view of the pipe support of FIG. 28;

(33) FIG. 32 is an isometric top view of a seventh embodiment of a pipe support of the present invention;

(34) FIG. 33 is an isometric top view of an eighth embodiment of a pipe support of the present invention;

(35) FIG. 34 is an isometric view of the pipe support of FIG. 22, in a stacked (two high) linear configuration;

(36) FIG. 35 is an isometric view of the pipe support of FIG. 22, in a stacked (three high) wide configuration;

(37) FIG. 36 is an isometric view of the pipe support of FIG. 22, in a nested configuration for storage or transport;

(38) FIG. 37 is an isometric view of a ninth embodiment of a pipe support of the present invention;

(39) FIG. 38 is a top plan view of the pipe support of FIG. 37;

(40) FIG. 39 is an isometric view of a tenth embodiment of a pipe support of the present invention;

(41) FIG. 40 is a top plan view of the pipe support of FIG. 39;

(42) FIG. 41 is an isometric view of the pipe support of FIG. 39 in a nested configuration for storage or transport;

(43) FIG. 42 is an isometric top view of an eleventh embodiment of a pipe support of the present invention;

(44) FIG. 43 is a front view of the pipe support of FIG. 42;

(45) FIG. 44 is a side view of the pipe support of FIG. 42;

(46) FIG. 45 is a top view of the pipe support of FIG. 42;

(47) FIG. 46 is a section view of the pipe support of FIG. 45, taken along line A-A;

(48) FIG. 47 illustrates a method of installing a pipe support in accordance with the invention in a pipeline trench; and

(49) FIG. 48 shows a support plate for use with the pipe support of FIGS. 1-41.

DETAILED DESCRIPTION

(50) Generally, the present invention provides a pipe support with a hollow body for supporting a length of pipe, which body includes a generally tubular outer supporting wall, a generally tubular inner supporting wall spaced inwardly from the outer supporting wall, and a connecting portion for maintaining the inner and outer walls in a fixed, spaced apart relationship. The inner and outer supporting walls both have a lower end for engagement with the ground and an upper end for supporting the length of pipe. The cross-section of the inner and outer supporting walls can have any geometric shape, but is preferably generally oval or circular. Quadrilateral (square or rectangular), or polygonal cross-sections are also possible. An elliptical cross-sectional shape provides a narrower profile along the pipeline axis to facilitate less ground congestion for out of trench use and better fit for in trench use.

(51) In the first preferred embodiment illustrated in FIGS. 1-5, the pipe support 10 includes an outer, generally tubular support wall 20 having a ground engaging bottom end 21 and a pipe supporting top end 22; an inner support wall 30 spaced inwardly from the outer support wall 20 and having a generally frustoconical shape with a ground engaging bottom end 31 and a pipe supporting top end 32. A connecting portion 40 is provided for maintaining the outer support wall 20 and the inner support wall 30 in a fixed, spaced apart relationship.

(52) Preferably, the outer support wall 20 has a generally frustoconical shape. More preferably, the inner support wall 30 has a generally downwardly tapered frustoconical shape and the outer support wall 20 has a generally upwardly tapered frustoconical shape. The top end 22 of the outer support wall 20 and the top end 32 of the inner support wall 30, together with the connecting portion 40 form a pipe saddle 100 for supporting the pipe. A base flange 80 is preferably provided at the bottom end of the outer support wall 20. The pipe support 10 may be fabricated such that one or more portions of the base flange 80 are spaced from the ground to provide a vertical gap 130 between the ground and the base flange 80 (see FIGS. 3 and 4) when the pipe support is in a no load state. The surface of the pipe saddle 100 (or any other portion of the pipe support in contact with the pipe) is preferably textured, preferably in the form of a plurality of small nubs (not shown) and/or openings in the form of slots 110 to facilitate the flow of a cathodic protection current.

(53) The second and third embodiments shown in FIGS. 6-10 and 11-16 respectively, are of a similar construction as the first embodiment of FIGS. 1-5, except for the shape of the openings 110 in the second and third embodiments and the provision of reinforcing ribs 140 on the outer supporting wall 20 and on the inner supporting wall 30 in the third embodiment illustrated in FIGS. 11-16.

(54) In the fourth embodiment of the pipe support of the invention, as shown in FIGS. 17-21, the pipe support 10 again includes a tubular outer support wall 20, and a tubular inner support wall 30 spaced inwardly from the outer support wall 20, and a connecting portion 40 for maintaining the outer support wall 20 and the inner support wall 30 in a fixed, spaced apart relationship. The inner and outer support walls 30, 20 are preferably coaxial with a common axis 150 (see FIGS. 21, 25, 31). In this embodiment and the following embodiments shown in FIGS. 22-33, the pipe saddle 100 is interrupted by several radially extending grooves or recesses 101 (see in particular FIG. 33), which allow for stacking of the pipe support 10, as will be discussed in more detail further below. As a result, at least one of the inner support wall 30 and the outer support wall 20 is divided into a plurality of spaced apart, outer shaped wall sections 50 and inner shaped wall sections 55 respectively, which wall sections 50, 55 are interconnected by intermediate spacing webs 60 defining the width of the recesses 101. The shaped wall sections 50, 55 preferably have a trapezoidal or triangular shape. More preferably, each of the outer shaped wall sections 50 is upwardly tapered and each of the inner shaped wall sections 55 is downwardly tapered.

(55) Preferably, the inner support wall 30 and the outer support wall 20 are formed by a ring of shaped wall sections 50, 55 respectively, fixed in a spaced apart relationship by the intermediate spacing webs 60 between adjacent shaped wall sections 50, 55. The shaped wall sections 50, 55 are structurally designed to provide the strength to support a pipe (not shown), while maintaining a high load to weight ratio. The shaped wall sections 50, 55 may be shaped to provide both vertical support and lateral support, for example having a trapezoidal shape or triangular shape or a mixture of such shapes, to carry the load of the pipe to the ground. Preferably, the outer wall includes a plurality of outer wall sections 50, spaced apart by the intermediate spacing webs 60. In the fourth embodiment (and those of FIGS. 22-33), each outer shaped wall section 50 includes a pair of wall portions 52 and an intermediate connecting web 54. The wall portions 52 are generally flat, or slightly convex, while the connecting web 54 is generally concave. This combination of shapes provides each outer wall section 50 with a high rigidity and load bearing capacity. All joining edges between the wall portions 52 and the connecting web 54, as well as between the wall portions 52 and the spacing webs 60 are rounded to reduce stress concentrations. The inner and outer spacing webs 60 form recesses in the inner and outer support walls 30, 20, which are connected by a shoulder 42 for supporting a vertically stacked, like pipe support, which shoulder 42 is formed by a recessed section of the connection portion 40 found in the recess 101. The lower end 31 of the inner support wall 30 and the lower end 21 of the outer support wall 20 include a base flange 80 to spread the bearing load on the ground and reduce the load per unit area. The base flange 80 on the outer support wall 20 preferably extends radially outward, while the base flange 80 on the inner support wall 30 preferably extends radially inward.

(56) The inner support wall 30 and the outer support wall 20 are joined at their upper ends 32 and 22 respectively with the connecting portion 40 to form the pipe saddle 100 for supporting a pipe (not shown). The pipe saddle 100 is structurally integrated with the shaped wall sections 50, 55 of the inner and outer support wall 30, 20 respectively. The joining corners are rounded to reduce stress concentrations. The pipe saddle 100 helps spread the bearing load on the pipe and to maintain the inner and outer support walls 30, 20 at a fixed spacing.

(57) In the fourth to tenth embodiments, shown in FIGS. 17-41, each pairing of an outer shaped wall section 50 and the diametrically opposite inner shaped wall section 55, define, together with a section 41 of the intermediate connecting portion 40, a support pillar 51, with the top of the pillar 51 forming the pipe saddle 100. The support pillars 51 are positioned symmetrically about the central axis 150 of the inner and outer support walls. In the fourth embodiment, the outer wall 20 includes 8 outer shaped wall sections and 8 inner shaped wall sections, together forming 8 support pillars. Thus, in the fourth to tenth embodiments, the connecting portion 40 is divided into multiple top sections, or pipe saddle portions 41 extending between the inner and outer support walls 30, 20 on top of the support pillars 51 and multiple shoulders 42 located in the recesses 101 between the support pillars 51, the width of the recesses being defined by the spacing webs 60. The top sections 41 extend on top of the support pillars 51 and together form the pipe saddle 100.

(58) A pipe support in accordance with the present invention includes at least 3, preferably 6, more preferably 8 or more support pillars 51, which are arranged concentrically about the common axis 150.

(59) In the fifth to tenth embodiment, the basic structure of the pipe support 10 is the same as in the fourth embodiment, except for the number of support pillars 51 and some other structural features, which will be discussed in the following.

(60) In the fifth embodiment as shown in FIGS. 22-27, several apertures, or openings 120 are provided in the pipe support 10 to allow release of trapped air during installation, to reduce buoyancy, facilitate groundwater flow and facilitate the flow of cathodic protection current to the pipe. The pipe saddle is formed by the top sections 41, each of which is provided with an opening 120. Each top section 41 preferably has a trapezoidal or triangular shape. Six support pillars 51 are formed in this embodiment.

(61) The pipe support 10 of the fifth embodiment further includes support stops 70 for improved elevated stacking. The support stops 70 may be formed within a shaped wall section 50, preferably within connecting web 54, or on the spacing web 60, or both (see FIGS. 22 and 25). When pipe supports 10 are stacked in an aligned manner (e.g. the shaped wall sections 50 of an upper pipe support are aligned with the shaped wall sections 50 of a lower pipe support and the orientations of the pipe saddles are aligned), the pipe supports 10 nest and stack in a relatively compact manner (similar to FIG. 36, showing three pipe supports 10 stacked vertically when aligned). However, when the pipe supports 10 are rotated (about their axis 150) relative to one another, and the lower end or bottom flange 80 of an upper pipe support is received in the recesses 101 and supported on the shoulders 42 of a lower pipe support, a greater support height is provided (see FIGS. 34 and 35) showing multiple pipe supports 10 stacked. Eight support pillars 51 are formed in this embodiment.

(62) The pipe support 10 of the sixth embodiment shown in FIGS. 28-31 further includes openings 120 in the outer shaped wall sections 52, in particular in the connecting web 54. Eight support pillars 51 are formed in this embodiment.

(63) The pipe support 10 of the seventh embodiment shown in FIG. 32, further includes inner support stops 71 for improved elevated stacking. The inner support stops 71 are formed within an inner shaped wall section 55. When pipe supports 10 are stacked in an aligned manner (e.g. the shaped wall sections 50 of an upper pipe support are aligned with the shaped wall sections 50 of a lower pipe support and the orientations of the pipe saddles are aligned), the pipe supports 10 nest and stack in a relatively compact manner (similar to FIG. 36, showing three pipe supports 10 stacked vertically when aligned), with the bottom flange 80 on the outer supporting wall 20 being supported on the support stops 70 and the bottom flange 80 on the inner supporting wall 30 being supported on the inner support stops 71.

(64) The pipe support 10 of the eighth embodiment shown in FIG. 33, is of the same principle construction as the seventh embodiment shown in FIG. 32, except for the ratio of the overall height to the diameter of the pipe support. The pipe support 10 has a relatively higher profile support, adapted to support a pipeline or section of pipe at a height of between about 24″ and about 48″. In first to eighth embodiments of FIGS. 1 to 32, the overall height of the pipe support 10 is always less than an outer diameter of the pipe support. This makes the pipe support 10 of those embodiments very stable under load. In the eighth embodiment, the overall height of the pipe support 10 is about equal to an outer diameter of the pipe support. In general, it is preferable for the ratio of overall height of the pipe support 10 to an outer diameter of the pipe support to be a maximum of 1.

(65) Referring to FIGS. 42-46, a ninth embodiment of the invention is shown. In this embodiment, the pipe support 10, the outer support wall is formed by an outer perimeter of tubular outer supports 150, and the inner support wall is formed by an inner perimeter of tubular inner supports 160, spaced inwardly from the outer supports 150 and the connecting portion is formed by a connecting plate 170 for maintaining the outer supports 150 and the inner supports 160 in a fixed, spaced apart relationship. As shown best in FIGS. 42 and 45, a single central inner support 161 is surrounded by an inner perimeter (shown generally square) of inner supports 160 (eight shown) and an outer perimeter (shown generally square) of outer supports 150 (twelve shown). A pipe (not shown) can be supported on the pipe saddle formed by the connecting plate 170. Several holes or openings 180 are provided in the pipe support 10 to allow release of trapped air during installation (to reduce buoyancy) and facilitate groundwater flow, and again to facilitate the flow of cathodic protection current to the pipe.

(66) The pipe support 10 of the tenth and eleventh embodiment shown in FIGS. 37, 38 and 39, 40 respectively, further includes inner and outer reinforcing webs 142 and 144 for improved bottom rigidity of the pipe support, which means in the area of the bottom ends 31 and 21 of the inner and outer support walls 30 and 20 and the bottom flanges 80. The tenth and eleventh embodiments further include openings 122 in the bottom flange for the insertion of anchors (not shown) which maintain the pipe support in place in the installed condition. In addition, the tenth and eleventh embodiments include a shaped (preferably quadrilateral) installation opening 123 formed by the bottom flange 80 on the inner support wall 30. The shaped installation opening 123 is used for rotationally controlled installation of the pipe support 10 as will be described in the following.

(67) The pipe support of the invention may be further provided with a support plate 400 (see FIG. 48) which is either separate and mounted to the support, or integral with the bottom flanges 80, in order to increase the ground engaging area or footprint of the pipe support. This will lower the amount of weight supported for each unit of surface area and, thus, the pressure per surface area exerted by the pipe support on the underlying soil, to better distribute the load in certain disturbed or unstable soils. The support plate can be a separate plate 400 as shown in FIG. 48 and include 3-10 vertical 1″ nubs 410 for alignment with the pipe support. Preferably, the bottom flange 80 of the pipe support is provided with a corresponding number of openings or holes (not shown) for engagement by the nubs 410.

(68) During installation of the tenth or eleventh embodiment of the pipe support, as illustrated in FIG. 47, an elongated installation guide 300 of non-circular, preferably quadrilateral, cross-section (for example a 2″×4″ wood stud, or an aluminum pipe or rod) and of sufficient length to extend from outside the trench to an installation location 310 of the pipe support 10 at the bottom of the trench 320 is provided; The cross-sectional shape of the installation guide 300 is selected to be complementary to the shaped opening 123 in the pipe support 10 and sized to prevent rotation of the guide in the shaped opening, while permitting the pipe support 10 to slide along the installation guide. Once an installation location is identified, an installer, while holding a user end 330 of the installation guide 300, places the opposite, installation end 340 of the installation guide in the trench 320 at the installation location 310. The body 305 of the installation guide 300 is of sufficient length to extend from the installation location 310 to outside the trench 320 to allow gripping of the guide 300 by the installer. The installer then places a pipe support 10 of the tenth or eleventh embodiment, with the shaped opening 123 first, onto the user end 330 held by the installer, and lets the pipe support 10 slide down along the installation guide 300 to the installation location. If the pipe support, once it hits the bottom of the trench, is not in a desired orientation, the installer rotates the installation guide 300 until the desired orientation is reached. The installation guide is then withdrawn. The orientation of the pipe support 10 can also be controlled by rotating the installation guide either before or during the sliding of the support along the guide. The installation guide is also useful for the controlled installation of nested supports. In a specific embodiment of the installation guide 300, the guide includes a retractable stop (not shown) at the installation one end which stop can be manually retracted by operating an actuator at the user end of the guide. With this embodiment of the guide, the end with the installation end with the retractable stop is placed in the trench and the pipe support is mounted onto the user end. This allows the installer to release the pipe support only after it was placed at the right location and in the right orientation, by operating the actuator. Of course, should the installation of the pipe support have to be aborted, the retractable stop allows the installer to remove the pipe support from the trench by raising the installation guide out of the trench.

(69) The pipe support of the present invention may be formed by a rotational or injection molding process. High density plastics are recommended for their relatively high strength and light weight, for example a polypropylene, a polyethylene, and other types of bio or non-biodegradable plastics. The material should be designed for extended ultraviolet (UV) radiation exposure.

(70) The pipe support of the present invention may be used both ‘out of trench’ or ‘in trench’. The ‘out of trench’ uses include supporting a pipe along-side the open trench in preparation for laying the pipe, or for stockpiling pipe for storage, preparation or otherwise.

(71) The ‘in trench’ uses include support of a pipeline (as described earlier). As is known to one skilled in the art the installation surface (for example, the bottom of the trench) should be relatively flat. This equally applies to the supporting surface for “out of trench” applications.

(72) The spacing between consecutive pipe supports and the quantity used depends on the potential pipe ‘sag’ which relates to the pipeline diameter, weight, and product flowing.

(73) The load design may be determined by a person ordinarily skilled in the art using commercially available load/stress software. In one design configuration, a 3 m section of 36″ diameter could weigh about 1869 kg empty and 3600 kg during continuity testing (i.e. full of water), and the suitably designed pipe support would be designed to support about 10,000 kg or more. In an embodiment where the pipe support is to be used in the trench, the outer dimension of the pipe support must be sized to fit within the trench.

(74) In one embodiment, the pipe support is a relatively lower profile support, adapted to support a pipeline or section of pipe at a height of between about 4″ to 12″. In one embodiment, the pipe support is a relatively larger height profile support, adapted to support a pipeline or section of pipe at a height of between about 24″ and about 48″.

(75) The pipe support has been described in embodiments having two support walls. However, further support walls (i.e. the pipe support having two or more support walls) may be used to distribute and transfer loads to the ground.

(76) The pipe support has been described in embodiments as being designed to allow improved current flow for cathodic protection, implying a steel or metallic pipeline. However, the pipe support of the present invention may be used with non-steel or non-metallic piping as well.

(77) In the preceding description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the embodiments of the invention. However, it will be apparent to one skilled in the art that these specific details are not required in order to practice the invention.

(78) The above-described embodiments of the invention are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art without departing from the scope of the invention, which is defined solely by the claims appended hereto.