Treatment of biomass to dissolve lignin with ionic liquid composition
09765478 · 2017-09-19
Assignee
Inventors
- Agnieszka Brandt (London, GB)
- Richard J. Murphy (London, GB)
- David J. Leak (London, GB)
- Tom Welton (London, GB)
- Jason Hallett (London, GB)
Cpc classification
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
D21C5/005
TEXTILES; PAPER
D21C3/06
TEXTILES; PAPER
C12P2201/00
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to a method for treating a lignocellulose biomass in order to dissolve the lignin therein, while the cellulose does not dissolve. The cellulose pulp obtained can be used to produce glucose. In addition the lignin can be isolated for subsequent use in the renewable chemical industry as a source for aromatic platform chemicals.
Claims
1. A method of treating a biomass to dissolve the lignin therein, but not the cellulose comprising: (a) contacting the lignocellulose biomass with a composition comprising an ionic liquid and 20-40% v/v water to dissolve lignin and produce a cellulose pulp, wherein the ionic liquid comprises a cation and an anion selected from C.sub.1-20 alkyl sulfate [AlkylSO.sub.4].sup.−, C.sub.1-20 alkylsulfonate [AlkylSO.sub.3].sup.−, hydrogen sulfate [HSO.sub.4].sup.−, hydrogen sulphite [HSO.sub.3].sup.−, dihydrogen phosphate [H.sub.2PO.sub.4].sup.−, and hydrogen phosphate [HPO.sub.4].sup.2−, and wherein the contacting is performed such that the majority of the cellulose in the lignocellulose biomass remains solid; and (b) separating the ionic liquid-containing composition from the cellulose pulp produced in (a).
2. The method as claimed in claim 1 wherein said cation is a protic cation.
3. The method as claimed in claim 1 wherein the anion is selected from [MeSO.sub.4].sup.−, [HSO.sub.4].sup.− and [MeSO.sub.3].sup.−.
4. The method as claimed in claim 1 wherein the cation in the ionic liquid is selected from an imidazolium derivative, a pyridinium derivative and an ammonium derivative.
5. The method as claimed in claim 1 wherein the cation is selected from 1-butyl-3-methylimidazolium [C.sub.4C.sub.1im].sup.+, 1-ethyl-3-methylimidazolium [C.sub.2C.sub.1im].sup.+, 1-methylimidazolium [C.sub.1Him].sup.+ and 1-butylimidazolium [C.sub.4Him].sup.+.
6. The method as claimed in claim 1 wherein said ionic liquid is selected from 1-butyl-3-methylimidazolium methyl sulfate [C.sub.4C.sub.1im][MeSO.sub.4], 1-butyl-3-methylimidazolium hydrogen sulfate [C.sub.4C.sub.1im][HSO.sub.4], 1-butyl-3-methylimidazolium methanesulfonate [C.sub.4C.sub.1im][MeSO.sub.3], and 1-butylimidazolium hydrogen sulfate [C.sub.4Him][HSO.sub.4].
7. The method as claimed in claim 1 wherein the composition further comprises 0.01-20% v/v acid.
8. The method as claimed in claim 1 wherein the lignocellulose biomass is contacted with the composition at a temperature in the range of 100-160° C.
9. The method as claimed in claim 1 wherein the lignocellulose biomass is contacted with the composition for a time in the range of 1-22 hours.
10. The method as claimed in claim 1 wherein the biomass is contacted with the composition prior to mechanical processing.
11. The method as claimed in claim 1 wherein the biomass is contacted with the composition after mechanical processing.
12. The method as claimed in claim 1 further comprising the step of washing the pulp with an organic solvent which is miscible with the composition.
13. The method as claimed in claim 12 further comprising (c) adding an anti-solvent to the ionic liquid obtained in (b) to precipitate out the dissolved lignin; and (d) separating the precipitated solid from the anti-solvent/ionic liquid.
14. The method as claimed in claim 13 further comprising (e) removing the anti-solvent from the ionic liquid obtained in (d).
15. The method as claimed in claim 13 wherein the anti-solvent is water.
16. A process according to claim 11, further comprising subjecting the cellulose pulp to enzymatic hydrolysis to form glucose.
17. The method as claimed in claim 1 wherein the contacting is performed such that at least 90% of the cellulose in the lignocellulose biomass remains solid.
18. The method as claimed in claim 1 wherein the contacting is performed such that at least 95% of the cellulose in the lignocellulose biomass remains solid.
19. The method as claimed in claim 1, wherein the ionic liquid comprises a cation and an anion selected from C.sub.1-20 alkyl sulfate [AlkylSO.sub.4].sup.− and hydrogen sulfate [HSO.sub.4].sup.−.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(51) The invention will now be described in the following non-limiting examples with reference to the figures.
Example 1
(52) Biomass
(53) The lignocellulosic biomass was pine sapwood (Pinus sylvestris, variety SCOES) from East Sussex, willow (Salix sp. variety TORA) de-barked mixed stems and Miscanthus×giganteus. All biomass was stored air-dried at room temperature, ground and sieved (0.18-0.85 mm mesh) before use. Dry Miscanthus giganteus internodes (0=11 mm) were cut into discs of 5 mm height in order to obtain Miscanthus wood chips. The moisture content of untreated lignocellulose was 8.0% (Miscanthus), 8.9% (Pine) and 7.6% (Willow) based on oven-dry weight. The biomass was stored in plastic bags at room temperature.
Synthesis of 1-butyl-3-methylimidazolium hydrogen sulfate [C4C1im][HSO4]
(54) 170.67 g (682 mmol) [C.sub.4C.sub.1im][MeSO.sub.4](BASF quality) was mixed with 25 ml distilled water in a round-bottomed flask with Graham condenser followed by a horizontal Liebig condenser. The mixture was heated to reflux. The Graham condenser was cooled to 65° C. using a temperature-controlled circulator. The Liebig condenser was cooled with room temperature water and condensed methanol.
(55) The water was refluxed for 24 h. Most water was removed with the rotary evaporator and the ionic liquid dried in vacuo at 45° C. The yield was 98.1 wt %.
Synthesis of 1-butyl-3-methylimidazolium methanesulfonate [C4C1im][MeSO3]
(56) 50.0 ml (0.380 mol) 1-ethylimidazole and 42 ml (0.495 mol) dimethyl carbonate and 100 ml methanol were charged into a 300 ml stainless steel pressure reactor with Teflon lining and stir bar. The mixture was heated at 140° C. for 24 h, after which a yellowish solution containing the product ionic liquid was obtained (conversion: 98%). 33.73 g (351 mmol) pure methanesulfonic acid was added to a stirred crude product mixture containing 351 mmol 1-butyl-3-methylimidazolium methyl carbonate. Vigorous gas formation was observed. The ionic liquid was dried in vacuo until crystallisation was observed. The product was recrystallised twice in acetonitrile, washed with ethyl acetate and dried under reduced pressure. The product was a white solid. Yield: 70%
(57) Liquid Uptake into Miscanthus Chips
(58) Miscanthus wood chips were covered with ionic liquid while under vacuum to encourage even soaking. The ionic liquids were prepared as described above, but are also available commercially e.g. from Sigma-Aldrich, BASF. The ionic liquids were dried to a water content <0.3 wt %, with exception of [C.sub.4Him][HSO.sub.4] which had a water content of 1 wt %.
(59) The samples were incubated in snap-top glass vials with plastic cap for 20 days and then heated to 80° C. for a few hours. The uptake was calculated according to Eq. 1, with m.sub.80° C. being the mass after the incubation, m.sub.ps the mass after pre-soaking at room temperature and ρ the ionic liquid density at 25° C.
(60)
(61) Determination of Moisture Content
(62) To determine the moisture content, 100-200 mg air-dried biomass were wrapped in aluminium foil of known weight and dried in an oven at 105° C. overnight. The samples were transferred into a desiccator with activated silica and the weight determined after 5 min. The moisture content was calculated according to Equation 2. The moisture content of the air-dried biomass (both untreated and treated) was in the range 5-12%.
(63)
(64) Softening of Miscanthus Chips in [C.sub.4C.sub.1im][MeSO.sub.4]
(65) During trial measurements that were designed to find ionic liquids that had swelling effects on biomass, an unusual effect of the ionic liquid [C.sub.4C.sub.1im][MeSO.sub.4] on Miscanthus chips was observed, when the samples were heated to 80° C. Instead of swelling, the chips shrunk, moreover they absorbed significantly more liquid than chips immersed in other ionic liquids or water (
(66) The chips immersed in this ionic liquid became soft and even visibly dissolved in the ionic liquid upon stirring. The apparent solution was examined under the microscope and revealed the presence of separated parenchyma and fibre cells (
(67) It appeared that the middle lamella, the glue between the cell walls was affected by the ionic liquid. The middle lamella in grasses consists of hemicelluloses, including pectins, and in mature tissues a large proportion of lignin (>50% in fully lignified wood). Therefore it is possible that either of the major components or both were solubilised by the ionic liquid.
(68) These results suggest that the surface area of Miscanthus chips can be vastly enhanced using a mild treatment, and also that this ionic liquid could be able to enhance the digestibility of the lignocellulose by solubilising lignin and hemicelluloses.
(69) Pretreatment of Lignocellulosic Biomass and Isolation of Pulp
(70) In order to ensure a homogenous samples, the Miscanthus stems were ground and particles of 0.18-0.85 mm width used. The biomass had been harvested in winter and air-dried. The pretreatment was performed in wide-mouthed culture flasks with screw cap and Teflon lining. The flasks were chosen, because they were guaranteed to withstand temperatures up to 120° C. and the Teflon lining ensured chemical resistance as well as tight capping. Stirring was not used, because the oven did not support stirring. In order to minimise ionic liquid use, small batches of 0.5 g oven-dried biomass were used, unless stated otherwise. Into this, 5 ml of pretreatment solvent was added. This was just enough to cover the ground Miscanthus biomass without compressing it.
(71) After the pretreatment was finished, the samples were cooled to room temperature and mixed with 10 ml methanol. The suspension was filtered through filter papers (Whatman 541 or equivalent, hardened) after a couple of hours. The supernatant was set aside for determination of lignin yield and analysis of furfural content. The solids were washed with methanol from a wash bottle and incubated with 10 ml fresh methanol overnight. The suspension was filtered again, rinsed with methanol from a wash bottle and the solids dried on the filter paper on a laboratory bench overnight. The air-dried weight was recorded and the samples transferred into re-sealable air-tight sample bags. The moisture content was determined as described above. In order to obtain enough material for compositional analysis the pretreatment experiments were scaled up 2-3×.
(72) Lignin Isolation
(73) The supernatant obtained after pretreatment was dried under mild vacuum at 40° C. to remove the organic wash solvent using a carousel 12 with glass tubes (Radleys), equipped with a hotplate and rare earth metal stir bars. 10 ml water was added to precipitate the lignin as a fine suspension. The precipitate was washed 3 times with distilled water, air-dried and subsequently dried under high vacuum at room temperature. The yield was determined by weighing. The precipitates were stored in glass vials with plastic cap.
(74) The precipitate yield was calculated based on the Klason lignin content of untreated biomass using the equation below. Part of the precipitate may be pseudo-lignin.
(75)
(76) The precipitate was characterised by IR spectroscopy using a Spectrum 100 IR machine (Perkin-Elmer) equipped with an universal ATR sampling accessory with diamond crystal.
(77) It was a surprise to find that treating Miscanthus flour with pure [C.sub.4C.sub.1im][MeSO.sub.4] at 120° C. resulted in a solid ionic liquid wood paste (
Example 2
(78) Saccharification
(79) Enzymatic saccharification was performed according to LAP “Enzymatic saccharification of lignocellulosic biomass” (NREL/TP-510-42629), issue date Mar. 21, 2008. 150 mg of untreated and pretreated air-dried sample was used per saccharification. When a pretreatment condition was run in duplicate or triplicate, saccharification was only performed once per sample. If the pretreatment condition was not replicated, the saccharification was performed in duplicate. The enzymes were T. reseei cellulase and Novozyme 188 cellobiase that also contains hemicellulolytic activity and can therefore hydrolyse xylan (both from Sigma-Aldrich). Glucose and hemicellulose yields were calculated based on the glucose and hemicellulose content of the untreated biomass, respectively.
(80) Compositional Analysis
(81) The compositional analysis (lignin, carbohydrates, ash) was performed according to Laboratory analytical procedure (LAP) “Determination of structural carbohydrates and lignin in biomass” (NREL/TP-510-42618), issue date Apr. 25, 2008. No replicates were run.
(82) The extracts from untreated pine and willow biomass were removed by a one-step automated solvent extraction with 95% ethanol using an ASE 300 accelerated solvent extractor (Dionex) according to the LAP “Determination of extractives” (NREL/TP-510-42619), issue date Jul. 17, 2005. Extracts from untreated Miscanthus were removed by a two-step solvent extraction using deionised water and subsequently 95% ethanol according to the same LAP.
(83) HPLC analysis of glucose and hemicellulose sugars was performed on an Agilent 1200 system equipped with an Aminex HPX-87P column (Biorad), a de-ashing column and a Carbo-P guard column. The mobile phase was de-ionised water. The column temperature was set to 80° C. and the flow rate was 0.6 ml/min. The content of carbohydrates, Klason lignin, ash and extracts (where applicable) was expressed as a fraction of the sum (normalised to 100%).
(84) Quantification of Solubilised Sugars and Furfurals
(85) 200 μl pretreatment liquor was mixed with 600 μl deionised water in a 1-5 ml plastic cup, vortexed and centrifuged with a table-top centrifuge (Biofuge 13, Heraeus) at maximum speed for 10 min. The supernatant was transferred into a clean cup and centrifuged for 10 min. The supernatant was transferred into HPLC sample vials and analysed on a Jasco HPLC system equipped with an Aminex HPX-87H column (Biorad) using a 10 mM sulfuric acid mobile phase. The column oven temperature was 55° C., the flow rate 0.6 ml/min and the acquisition time 55 min. Standard concentrations of 2-furaldehyde (furfural) and 5-(hydroxymethyl)-2-furaldehyde (HMF) standards were prepared in deionised water to concentration of 0.01, 0.02, 0.1, 0.2 and 0.4 mg/ml. The standards for carbohydrates were 0.1, 1, 2 and 4 mg/ml. The factor f.sub.HPLC(S) was obtained from the respective calibration curve. The relative yield of solubilised sugar monomers and furfurals, wt % (S), was calculated using Eq. 3. The molecular mass transformation factor F.sub.T was 1.37 for furfural, 1.28 for HMF, 0.91 for glucose and 0.88 for hemicellulose sugars. The mass fraction factor F.sub.C was 0.243 for hemicellulose sugars and furfural and 0.436 for glucose and HMF.
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(87) A.sub.HPLC: area of HPLC peak, F.sub.HPLC(S): HPLC calibration factor for substance S, F.sub.D: dilution factor, V.sub.PL: volume of pretreatment liquor in ml, m.sub.biomass: biomass (oven-dried weight) in mg, F.sub.C: fraction of glucan or hemicellulose sugars in untreated biomass as determined by compositional analysis, F.sub.T(S): transformation factor accounting for molecular mass differences between starting material and product.
(88) Saccharification Yields after Pretreatment with 1-Butyl-3-Methylimidazolium Methyl Sulfate Water Mixtures
(89) The influence of water content on the digestibility was investigated. This confirmed that water was an important factor in the pretreatment with this ionic liquid. The water content was varied between 2% and 80 v/v %. The composition refers to the amount of pure components added, thus mixing effects on the volume are neglected. The pretreatment time was set to 22 h to allow the pretreatment to go to completion despite the lack of stirring. A set of control samples was treated with pure deionised water. The samples were processed according to
(90) The yields after enzymatic digestion are shown in
(91) The saccharification yields can be compared with the composition of the original biomass. The amount of glucose in air-dried biomass was 43.6%. A glucose yield between 37.7 and 40.2 wt % after saccharification means that 86-92% of the original glucose were recovered in the solid fraction and could be hydrolysed by the cellulases within 48 h. These yields are very high and in stark contrast to the yields from the water-treated controls, for which the glucose yield was marginal.
(92) The hemicellulose yields for the pretreated samples are generally low compared to the hemicellulose content of the untreated biomass. A yield of 5.3-6.4% means that only 29-35% of the hemicellulose was recovered during saccharification. It is still higher than the recovery from the controls. The almost quantitative glucose and good hemicellulose recovery is also reflected by the liquefaction of the pulp during the saccharification. While the untreated Miscanthus hardly changed its appearance during saccharification, the treated material was almost entirely solubilised. The left-over was a fine, voluminous brown powder. It was probably comprised of lignin which precipitated during the washing, as will be explained below.
(93) The findings that water was required for the pretreatment are good news. Water is ubiquitous; it is not only present in biomass, but also the ionic liquid can contain lots of absorbed moisture. In terms of a process, this means that less energy needs to be spent on drying both biomass and ionic liquid. The results also suggest that a relatively wide range of water concentrations are acceptable, so a change in the water content will not necessarily mean a sharp drop in yield. The presence of water improves the process as the yield decreases if the water content is too low.
Example 3
(94) Influence of Wash Solvent on Biomass Recovery and Fractionation
(95) The previous examples indicate that the cellulose was significantly enriched in the pulp, which implies that some of the other components were removed. The low hemicellulose yield suggests that a significant fraction of the hemicellulose had been solubilised. However, the dark colour of the pretreatment liquor also suggests that part of the lignin was solubilised in the ionic liquid. Native lignin is not coloured, however, when lignin is chemically modified it often becomes darkly coloured, as can be seen with commercially available lignin preparations.
(96) During the washing phase, the previously clear liquor became hazy upon dilution with distilled water and a fine precipitate began to settle. It was likely that this was lignin. Fractionation of lignin from the carbohydrate fraction has been part of the Organosolv pretreatment, from which Organosolv lignin can be obtained.
Example 4
Composition of Recycled [C4C1Im][MeSO4]
(97) The ionic liquid liquor obtained after lignin precipitation was dried under vacuum at 40° C. A sample of the dried ionic liquid was submitted to mass spectrometry. Part of the recovered ionic liquid was dissolved in DMSO-d.sub.6 and a .sup.1H NMR spectrum recorded. The peaks of the methyl group at 3.40 ppm and of the C-2 ring hydrogen were used to determine the anion to cation ratio. The pretreatment was carried out in capped vessels, so it is reasonable to assume that the water content did not change substantially during the pretreatment. The water introduced by the ionic liquid and the air-dried biomass was taken into account, but not water consumed in hydrolytic reactions.
(98) The spectrum suggested that the recovered ionic liquid appeared to be free of degradation products. However, the peak integral for the methyl group on the anion was significantly diminished. A mass spectrum of the mixture revealed that hydrogen sulfate anions, [HSO.sub.4].sup.−, were present alongside the methyl sulfate anions. The bond between the methyl group and the rest of the anion is an ester bond, a methoxy sulfate ester and thus, like all esters, susceptible to hydrolysis in the presence of water. Therefore, loss of the methyl group signal is attributed to a chemical equilibrium between methyl sulfate ester and the hydrolysed form (Scheme 1).
(99) ##STR00003##
(100) The pretreatment experiments were carried out in capped vessels, it is reasonable to assume a closed system.
Example 5
(101) Pretreatment with 1-Butyl-3-Methylimidazolum Hydrogen Sulfate [C.sub.4C.sub.1im][HSO.sub.4] Water Mixtures
(102) The pretreatment experiments were conducted with 1-butyl-3-methylimidazolum hydrogen sulfate water mixtures. If the methyl sulfate anion and the methanol were important, yields would be reduced. If the hydrogensulfate was important, yields should be as good as before. The main difference between the hydrogen sulfate anion and the anions is its acidity. The pK.sub.a of hydrogen sulfate is 1.99. This is more acidic than acetic acid (pK.sub.a=4.72) but less than hydrochloric acid (pK.sub.a=−7).
(103) The saccharification yields for both glucose and xylose after pretreatment with [C.sub.4C.sub.1im][HSO.sub.4] water mixtures were very similar to the yields found for [C.sub.4C.sub.1im][MeSO.sub.4] water mixtures (
(104) This proves that hydrogensulfate anion paired with the 1-butyl-3-methylimidazolium cation is effective in pretreating Miscanthus lignocellulose.
(105) The recovery of Miscanthus pulp is shown in
(106) The precipitation of lignin from [C.sub.4C.sub.1im][HSO.sub.4] was also investigated.
Example 6
(107) Time Course of Ionic Liquid Pretreatment
(108) The pretreatment effect of ionic liquid water mixtures, either containing [C.sub.4C.sub.1im][HSO.sub.4] or [C.sub.4C.sub.1im][MeSO.sub.4], which contains a mixture of [MeSO.sub.4].sup.− and [HSO.sub.4].sup.− anions under the applied conditions, over time was investigated. The 80% ionic liquid pretreatment liquor was used as example pretreatment liquor.
(109) The time-resolved biomass recovery for both methyl sulfate and hydrogen sulfate is shown in
(110) The remaining 10% were solubilised in the following 18-20 h. This was the case for both pretreatment liquors. Slight differences were observed before the 4 h time point, with hydrogen sulfate being better at removing the soluble biomass fraction within 45 and 90 mm.
(111) The corresponding saccharification and lignin yields are shown in
(112) Although the majority of mass loss occurred within 4 h, the glucose yield was significantly improved by prolonging the pretreatment to 8 h.
(113) The lignin yield followed a similar trend, increasing quickly within the first 8 h and changing only slightly afterwards.
(114) In conclusion, the data suggest that the pretreatment does not need to be conducted for 22 h or even 13 h. 8-10 h appear to be enough to obtain the maximum possible yield of glucose. Prolonging the pretreatment does not seem to have a significant impact on the glucose yield, while the hemicellulose yield from the pulp decreases somewhat with longer pretreatment time.
(115) The significant mass loss coupled with a high glucose yield suggests that a strong enrichment of the cellulose fraction occurs. In order to confirm this, analysis of the composition of Miscanthus before and during the pretreatment was carried out. Ground Miscanthus was pretreated for 2 h with both [C.sub.4C.sub.1im][HSO.sub.4].sub.80% and [C.sub.4C.sub.1im][MeSO.sub.4].sub.80%. A 2 h incubation falls into the ‘active’ phase, when mass loss and saccharification yield increase rapidly. Therefore analysis of this samples offers a glimpse of the composition changes during this pretreatment phase.
(116)
(117) The composition after 22 h of pretreatment is also shown in
(118) The highly enriched cellulose contained in this pulp is very susceptible to enzymatic hydrolysis. The relationship between lignin and hemicellulose removal and saccharification yield of glucose is depicted in
Example 7
(119) The Influence of the Anion on Biomass Composition and Saccharification Yields
(120) The impact of [C.sub.4C.sub.1im][MeSO.sub.4] and [C.sub.4C.sub.1im][HSO.sub.4] water mixtures was investigated and revealed that efficient lignocellulose pretreatment can be carried out using these pretreatment solvents. To further assess which features make the ionic liquid effective, the influence of the anion was investigated. The effect of the ionic liquid anion had been a focus previously and proved to be an important factor in promoting cell wall swelling.
(121) The condition that has been investigated most thoroughly so far, namely pretreatment with [C.sub.4C.sub.1im][HSO.sub.4].sub.80% at 120° C. for 22 h, was also selected for the investigation of the anion effect. The anions used for the comparison were acetate, chloride, methanesulfonate and trifluoromethansulfonate. The effectiveness of the pretreatment could not be correlated with the hydrogen-bond basicity of the anion.
(122) The impact on the composition and the mass loss is depicted in
(123) The second most efficient pulping was found for the [MeSO.sub.3].sup.− anion. The hemicellulose content was reduced to similar levels, but the lignin content was significantly higher. A significant reduction of hemicellulose and lignin content was observed for pretreatment with the acetate ionic liquid. However, the pulping was significantly less efficient under these conditions. The effect of the chloride containing ionic liquid was surprisingly small. The smallest impact on the composition was exerted by [C.sub.4C.sub.1im][OTf] (trifluoromethanesulfonate).
(124) A correlation between the removal of hemicellulose and lignin and the saccharification yields was found (
(125) The hemicellulose yields behaved slightly different (
(126) The acetate anion can exert a buffering effect on an aqueous solution limiting the hydrolysis of glycosidic bonds. Methanesulfonate, as the base of a strong acid, cannot perform such a function and more hydrolysis is observed. Hydrogensulfate is even more acidic and will decrease the pH to 2 or lower. This will not only assist in hemicellulose hydrolysis but encourage further reactions of sugar monomers to furfurals and possibly other degradation products.
(127) The quantities of sugar monomers and furfurals found in the pretreatment liquor are shown in
(128) Substantial quantities of monomers and furfurals were found in the [MeSO.sub.3].sup.− and [HSO.sub.4].sup.− containing liquors. 13.3 wt % and 12.1 wt % of the original biomass were detected as monomers or monomer dehydration products in both liquids. The distribution among the various products varied considerably. The monomeric hemicellulose was the prevalent fraction in the methanesulfonate liquor, while furfural was the major fraction in the hydrogensulfate liquor.
(129) The chloride and [OTf].sup.− containing liquors both had a low abundance of monomers and dehydration products, which is no surprise given the negligible fractionation and little mass loss they achieved.
(130) The lignin recovery was also determined for 80/20 vol % ionic liquid water mixtures (
(131) The lignin recovery was best in [C.sub.4C.sub.1im[HSO.sub.4].sub.80% with a recovery of 64% of the original lignin, followed by 31% lignin recovery from [C.sub.4C.sub.1im[MeSO.sub.3].sub.80% and 18% of all lignin from [C.sub.2C.sub.1im[MeCO.sub.2].sub.80%.
Example 8
(132) The Influence of the Lignocellulose Type
(133) The [C.sub.4C.sub.1im[HSO.sub.4].sub.80% pretreatment at 120° C. for 22 h was also performed on ground willow and ground pine. The impact on the biomass composition is shown in
(134) The various biomass types were also pretreated with [C.sub.2C.sub.1im][MeCO.sub.2].sub.80%. The impact on the biomass composition is shown in
(135) The reduced activity on willow and pine compared to Miscanthus can be explained by their thicker cell walls and smaller pores. This will results in mass transfer limitation. The differences in the composition and the natural abundance of chemical linkages within the lignin or between the lignin and the hemicellulose could also be responsible.
(136) The saccharification results reflect the compositional changes. Removal of lignin and hemicellulose coincided with better digestibility of the cellulose fraction (
(137) The lignin yields are shown in
(138) It has been reported that acidification of the pretreatment liquor improves the lignin recovery. This might be the main advantage of using a hydrogen sulfate ionic liquid, as this ionic liquid is already acidic itself. The poor delignification with [C.sub.2C.sub.1im][MeCO.sub.2].sub.80% is probably due to the high water content. A negative correlation between the water content and lignin removal with [C.sub.2C.sub.1im][MeCO.sub.2] has already been demonstrated.
Example 9
(139) Pretreatment of Miscanthus and Willow Chips
(140) Both Miscanthus and willow appeared to be very good substrates for pretreatment with [C.sub.4C.sub.1im][HSO.sub.4].sub.80%. So far, the substrate was ground biomass. A truly energy-efficient pretreatment process, however, will use coarsely chopped biomass, as grinding is a energy-intensive operation. Therefore the pretreatment efficiency of [C.sub.4C.sub.1im][HSO.sub.4].sub.80% was tested on chips-sized biomass. For Miscanthus chips, a substantial disintegration of the less recalcitrant pith was observed. The structure was softened and fragile upon mechanical impact. There was also a fine powder which settled on the filter paper, which must be parts of the cell wall that have dissociated from the chips.
(141) Willow chips also underwent significant changes upon pretreatment. In addition to discoloration, the chips were significantly easier to break down. Untreated pine chips require strong mechanical impact in order to break them up, e.g. sawing or grinding, while the pretreated chips could be broken up using a blunt spatula. This suggests that the pretreatment of chips with ionic liquids prior to grinding can reduce the energy required for comminution.
(142) The glucose yields obtained from chip-sized biomass are depicted in
Example 10
(143) The Influence of Water on the Effectiveness of Ionic Liquid Pretreatment.
(144) A notation to indicate the amount of the ionic liquid contained in the pretreatment solvent/liquor was devised. This involves a subscript being added to the usual ionic liquid notation indicating the ionic liquid content in volume percent (vol %), with the remainder being water. An example is [C.sub.4C.sub.1im][MeSO.sub.4].sub.80%, which is a mixture of 80 vol % [C.sub.4C.sub.1im][MeSO.sub.4] and 20 vol % water. Conversions of vol % into weight percent (wt %) and mole percent (mol %) were calculated and are listed in Table 1. When allowing [C.sub.4C.sub.1im][MeSO.sub.4] to equilibrate with the moisture in the laboratory air a water content of 70,400 ppm or 7.0 wt % was measured (last entry of Table 1 Table 1). Although the moisture content of air is variable, the measurement demonstrates the highly hygroscopic nature of this ionic liquid.
(145) TABLE-US-00001 TABLE 1 Ionic liquid concentration in aqueous pretreatment liquors. Volume Weight Molar percent percent percent Mixture (vol %) (wt %) (mol %) [C.sub.4C.sub.1im][MeSO.sub.4].sub.98% 98 98 81 [C.sub.4C.sub.1im][HSO.sub.4].sub.95% 95 96 64 [C.sub.4C.sub.1im][MeSO.sub.4].sub.90% 90 92 44 [C.sub.4C.sub.1im][HSO.sub.4].sub.90% 46 [C.sub.4C.sub.1im][MeSO.sub.4].sub.80% 80 83 26 [C.sub.4C.sub.1im][HSO.sub.4].sub.80% 83 27 [C.sub.4C.sub.1im][MeSO.sub.3].sub.80%* 82 26 [C.sub.2C.sub.1im][MeCO.sub.2].sub.80% 82 32 [C.sub.4C.sub.1im]Cl.sub.80%* 81 30 [C.sub.4C.sub.1im][OTf].sub.80% 84 24 [C.sub.4C.sub.1im][MeSO.sub.4].sub.60% 60 65 12 [C.sub.4C.sub.1im][HSO.sub.4].sub.60% [C.sub.4C.sub.1im][MeSO.sub.4].sub.40% 40 45 6 [C.sub.4C.sub.1im][HSO.sub.4].sub.40% [C.sub.4C.sub.1im][MeSO.sub.4].sub.20% 20 23 2 [C.sub.4C.sub.1im][HSO.sub.4].sub.20% [C.sub.4C.sub.1im][MeSO.sub.4].sub.wet n.a. 93 49 *These ionic liquids are solid at room temperature. Therefore vol % and wt % were calculated using the density at 80° C.
(146) The aim of this work is to investigate the effect of the composition of the ionic liquid liquor on the pretreatment. Solid recovery, pulp composition, its enzymatic digestibility, the precipitation of a lignin-containing fraction and the production of furfurals in the liquor were investigated. The application of an ionic liquid with a monoalkylated imidazolium cation was also examined. Pretreatment of different feedstocks was carried out to assess their recalcitrance towards pretreatment with ionic liquid water mixtures.
(147) Tissue Softening of Miscanthus Chips
(148) In preliminary experiments, we observed substantial disintegration of Miscanthus cross sections immersed in the ionic liquid 1-butyl-3-methylimidazolium methyl sulfate, [C.sub.4C.sub.1im][MeSO.sub.4], when heated above 80° C. This encouraged us to investigate the application of this ionic liquid for biomass pretreatment. The use of [C.sub.4C.sub.1im][MeSO.sub.4], dried to a water content below 0.3 wt %, resulted in formation of a degraded biomass-ionic liquid composite that was not enzymatically digestible. In contrast, using a mixture of 80 vol % ionic liquid and 20 vol % water yielded a solid fraction that was separable from the (intensely coloured) ionic liquid fraction and highly digestible. It was concluded that a certain amount of water was necessary for successful pretreatment with [C.sub.4C.sub.1im][MeSO.sub.4]. In the “dry” sample, 0.3 wt % water was contained in the ionic liquid as residual moisture and 0.7 wt % was introduced with the air-dried biomass containing 8 wt % moisture, supplying 1.1 wt % or 15 mol % water in total. This was apparently not sufficient to obtain an enzymatically digestible pulp.
Example 11
(149) Influence of the Water Content on the Saccharification Yield after Ionic Liquid Pretreatment with [C.sub.4C.sub.1im][MeSO.sub.4]
(150) A range of ionic liquid water mixtures were used for pretreatment of Miscanthus to explore the effect of the water content in more detail. The effect of water on the enzymatic release of glucose and hemicellulose is shown in
(151) The best saccharification yields were obtained after pretreatment with mixtures containing 60-90 vol % ionic liquid. Pretreatment with [C.sub.4C.sub.1im][MeSO.sub.4].sub.90%, resulted in the release of 92% of the glucose originally contained in the biomass. Pretreatment with [C.sub.4C.sub.1im][MeSO.sub.4].sub.80% and [C.sub.4C.sub.1im][MeSO.sub.4].sub.60%, resulted in the release of 89% and 87% based on the original glucan content. Glucose yields decreased when the ionic liquid content was higher or lower. The hemicellulose yield was significantly lower than the glucose yield, regardless of the mixture composition; 24% of the hemicellulose sugars (based on the initial hemicellulose content) were released after [C.sub.4C.sub.1im][MeSO.sub.4].sub.60% pretreatment. Similar yields were obtained with mixtures containing 40-90 vol % [C.sub.4C.sub.1im][MeSO.sub.4].
Example 12 Attempted Recycling of [C4C1im][MeSO4]
(152) When attempting to recycle [C.sub.4C.sub.1im][MeSO.sub.4], we found that the ionic liquid anion was partially hydrolysed. After recording a mass spectrum of the recovered ionic liquid, a high abundance of a negatively charged species at m/z=97 was detected, which was ascribed to the hydrogen sulfate, [HSO4].sup.−, anion. This led to the conclusion that the ester bonds in methyl sulfate anions are hydrolytically unstable under the conditions of the pretreatment and mixtures of the ester and the hydrolysed form are produced.
(153) ##STR00004##
(154) The extent of anion hydrolysis depended on the water content of the liquor (
Example 13 Influence of the Water Content on the Enzymatic Saccharification of [C4C1im][HSO4] Treated Miscanthus
(155) With the knowledge that the binary 1-butyl-3-methylimidazolium methyl sulfate water mixtures turned into quaternary mixtures of two ionic liquids plus two molecular solvents (water and methanol) we set out to identify the active component(s). Miscanthus was pretreated with aqueous mixtures of [C.sub.4C.sub.1im][HSO.sub.4], which allowed us to exclude methyl sulfate and methanol. The saccharification yields obtained from the pulps pretreated with various [C.sub.4C.sub.1im][HSO.sub.4] water mixtures are shown in Figure. The glucose yields were almost identical to the glucose yields obtained with the quaternary mixtures. The pattern of hemicellulose release was also similar, however, after [C.sub.4C.sub.1im][HSO.sub.4].sub.40%-80% pretreatment, less hemicellulose was recovered than after treatment with the equivalent methyl sulfate containing mixtures.
(156) A glucose recovery of 90% after ionic liquid pretreatment is a substantial improvement compared with the saccharification yields reported after pretreatment with other ionic liquids. It has been reported that 74% glucose was enzymatically released from ground maple wood after [C.sub.4C.sub.1im][MeCO.sub.2] treatment at 90° C. for 24 h. 70% glucose was released from maple wood after [C.sub.2C.sub.1im][MeCO.sub.2] treatment at 90° C. for 24 h. Li et al. reported only 15% glucose release from ground Eucalyptus, pretreated with 1-allyl-3-methylimidazolum chloride, [C=C.sub.2C.sub.1im]Cl, at 120° C. for 5 h, while 55% of the glucose was released after 1-ethyl-3-methylimidazolium diethyl phosphate, [C.sub.2C.sub.1im][Et.sub.2PO.sub.4], pretreatment of ground wheat straw at 130° C. for 30 min. It should be noted that saccharification yields obtained from ball-milled lignocellulose samples were not considered for this listing because fine milling can have a considerable effect on cellulose digestibility..sup.22 The use of ground material reduces the economic viability,.sup.31 but using fine powders obtained by ball-milling is of very little relevance for an industrial process. Studies using 3,5-dinitrosalicylic acid (DNS) for the determination of glucose yield were also not considered. The test is not specific for glucose and therefore glucose yields from lignocellulose are often overestimated.
Example 14 Effect of Pretreatment Time on the Enzymatic Saccharification
(157) Next, we were interested in the optimisation of the pretreatment time.
Example 15 the Effect of [C4C1im][MeSO4]80% and [C4C1im][HSO4]80% Pretreatment on Biomass Composition
(158) The composition of untreated Miscanthus and pretreated pulp is shown in Table 2 and
(159) TABLE-US-00002 TABLE 2 Composition of untreated Miscanthus and Miscanthus pretreated with [C.sub.4C.sub.1im][MeSO.sub.4] and [C.sub.4C.sub.1im][HSO.sub.4]. Mass Glu Xyl Ara Man Gal Lignin Ash Extractives loss untreated 43.6 18.3 3.4 1.1 2.4 26.5 1.3 4.7 0 [MeSO.sub.4] 2 h 45.4 18.3 2.1 1.3 2.2 19.3 1.1 — 10 [HSO.sub.4] 2 h 44.5 8.6 0 0 3.4 14.9 0.6 — 28 [HSO.sub.4] 22 h 39.5 3.3 0 0 1.1 1.9 0.6 — 56
Example 16 Production of Solubilised Sugars and Furfurals
(160) As seen above, the hemicellulose was removed from the biomass during treatment with [C.sub.4C.sub.1im][HSO.sub.4] and [C.sub.4C.sub.1im][MeSO.sub.4] water mixtures. It is likely that under the conditions of the pretreatment, (partial) hydrolysis of solubilised hemicellulose occurred. Therefore the concentration of monomeric carbohydrates in the pretreatment liquor was investigated.
(161) Furfural was detected in the ionic liquid liquors and quantified for selected mixtures (
Example 17 Lignin Recovery
(162) We attempted to recover lignin from the liquor (
(163) We also examined the time dependency of the precipitate yield and observed that the yield of precipitate plateaued within 8 h (
Example 18 the Effect of the Ionic Liquid Cation
(164) The use of ionic liquids with mono-alkylated imidazolium cations (1-alkylimidazolium, [C.sub.nHim].sup.+) is advantageous from an industrial point of view, as the ionic liquids are easier to synthesise and thus cheaper to produce. Therefore an exemplary pretreatment of Miscanthus with 1-butylimidazolium hydrogen sulfate, [C.sub.4Him][HSO.sub.4], was carried out. The sugar yields after treatment with [C.sub.4Him][HSO.sub.4].sub.80% and a subsequent enzymatic saccharification are shown in
(165) The results of the compositional analysis and the mass loss of [C.sub.4Him][HSO.sub.4] treated Miscanthus are presented in Table 3 and
(166) TABLE-US-00003 TABLE 3 Composition of Miscanthus pretreated with [C.sub.4Him][HSO.sub.4].sub.80% and [C.sub.4Him][HSO.sub.4].sub.95% at 120° C. Values are given in %; Glu = glucan, Xyl = xylan, Man = mannan, Gal = galactan, Ara = arabinan. IL content, treatment Mass time Glu Xyl Man Gal Ara Lignin Ash loss 80%, 4 h 40.9 2.9 0 0.7 0.2 5.0 0.8 49.5 80%, 20 h 37.7 1.0 0 1.0 0 5.4 0.6 54.2 95%, 20 h 22.4 0.6 0 0.6 0 1.9 0.4 74.2
(167) It was also possible to obtain a precipitate upon dilution of the ionic liquid liquor (
Example 19 the Effect of the Ionic Liquid Anion on the Composition of Ionic Liquid Treated Miscanthus
(168) The effect of treatment with [C.sub.4C.sub.1im][HSO.sub.4].sub.80% on the composition of Miscanthus was compared with the effect that other 20/80 vol % dialkylimidazolium ionic liquid water mixtures have on the composition. The anions that we examined were trifluoromethanesulfonate, [OTf].sup.−, methanesulfonate, [MeSO.sub.3].sup.−, chloride, Cl.sup.−, and acetate, [MeCO.sub.2].sup.−. It should be noted that the acetate containing ionic liquid, [C.sub.2C.sub.1im][MeCO.sub.2], was of commercial quality.
(169) TABLE-US-00004 TABLE 4 Composition of pretreated Miscanthus after treatment with 80/20% ionic liquid water mixtures at 120° C. for 22 h. Values are given in %; Glu = glucan, Xyl = xylan, Man = mannan, Gal = galactan, Ara = arabinan. Ionic liquid Mass anion Glu Xyl Man Gal Ara Lignin Ash loss [MeCO.sub.2].sup.− 41.9 7.9 0 4.0 3.4 11.6 0.5 30.6 Cl.sup.− 44.5 17.8 0 2.3 2.7 22.5 0.7 9.5 [MeSO.sub.3].sup.− 37.1 4.3 0 2.3 0 8.5 1.0 46.8 [HSO.sub.4].sup.− 39.5 3.3 0 1.1 0 1.9 0.6 53.6 [OTf].sup.− 43.6 13.7 0 5.1 4 24.3 1.0 8.3
(170)
Example 20 the Effect of the Anion on the Saccharification Yield
(171) Enzymatic saccharification of Miscanthus treated with the ionic liquid liquors was also carried out (
Example 21 the Effect of the Anion on Delignification and Precipitate Recovery
(172) The yield of precipitate seems to be related to the ability of the liquor to extract lignin (
Example 22 the Effect of the Anion on the Formation of Soluble Degradation Products
(173) The quantities of carbohydrate monomers and dehydration products solubilised in the pretreatment liquors are shown in
Example 23 the Effect of the Biomass Type: Pretreatment of Willow and Pine
(174) Pretreatment with [C.sub.4C.sub.1im][HSO.sub.4].sub.80% was also performed on ground willow (a hardwood species) and pine (a softwood species). For comparison, willow and pine were also pretreated with [C.sub.2C.sub.1im][MeCO.sub.2].sub.80%. The effect of the pretreatment on the biomass composition is shown in Table 5 and
(175) TABLE-US-00005 TABLE 5 Composition of untreated willow and pine and the pulps after treatment with [C.sub.4C.sub.1im][HSO.sub.4]80% and [C.sub.4C.sub.1im][MeCO.sub.2].sub.80%. Mass Glu Xyl Man Gal Ara Lignin Ash Extractives loss Willow 46.7 16.8 3.6 1.9 2.5 24.1 0.7 3.7 0 Willow, 36.3 6.4 2.9 2.7 1.9 19.9 0.7 — 29 [MeCO.sub.2] Willow, [HSO.sub.4] 39.1 3.4 0 0.8 0.9 3.6 0.5 — 52 Pine 45.8 2.5 12.0 2.6 3.4 25.5 1.3 4.3 0 Pine, [MeCO.sub.2] 40.4 2.5 16.1 3.4 2.7 21.1 0.6 — 13 Pine, [HSO.sub.4] 37.9 3.2 4.6 0 0 8.8 0.2 — 45
(176) For both substrates, lignin and hemicellulose removal were more extensive after [C.sub.4C.sub.1im][HSO.sub.4].sub.80% pretreatment than after treatment with [C.sub.2C.sub.1im][MeCO.sub.2].sub.80%. The degree of cellulose enrichment after [C.sub.4C.sub.1im][HSO.sub.4].sub.80% pretreatment of willow was almost as good as the enrichment observed for Miscanthus pulp. A precipitate could be recovered from all samples. Significantly higher yields were obtained from the [C.sub.4C.sub.1im][HSO.sub.4].sub.80% liquors. The glucose yields obtained via enzymatic saccharification are shown in
Example 24 Ionic Liquid Solvent Properties and Biomass Digestibility
(177) We measured the Kamlet Taft polarity (as described in A. Brandt, J. P. Hallett, D. J. Leak, R. J. Murphy and T. Welton, Green Chemistry, 2010, 12, 672-679) of [C.sub.4C.sub.1im][HSO.sub.4] and [C.sub.4C.sub.1im][MeSO.sub.3] (Table 6), as it has not been reported in the literature. Three parameters are used to determine the strength of solvent solute interactions. The parameter α describes the hydrogen-bond acidity of the solvent, β the hydrogen-bond basicity and π* the polarisability. Our measurements showed that the β parameter of [C.sub.4C.sub.1im][HSO.sub.4] is the same as the value for [C.sub.4C.sub.1im][MeSO.sub.4]. The hydrogen-bond acidity is very different, in fact, the α value cannot be determined for [C.sub.4C.sub.1im][HSO.sub.4], because it protonates one of the dye probes.
(178) We would like to point out that the high glucose yields were achieved without complete solubilisation of the biomass. This is due to the relatively low β values of [C.sub.4C.sub.1im][MeSO.sub.4], [C.sub.4C.sub.1im][HSO.sub.4] and [C.sub.4C.sub.1im][MeSO.sub.3], which do not enable cellulose solubilisation. The β parameters are lower than the values of [C.sub.4C.sub.1im][MeCO.sub.2] (β=1.20), 1-butyl-3-methylimidazolium dimethyl phosphate, [C.sub.4C.sub.1im][Me.sub.2PO.sub.4], (β=1.12) and [C.sub.4C.sub.1im]Cl (β=0.83)..sup.19 Although [C.sub.2C.sub.1im][MeCO.sub.2] can dissolve cellulose when it is anhydrous, the presence of 20 vol % water prevents cellulose solubility.
(179) TABLE-US-00006 TABLE 6 Kamlet-Taft parameters of selected ionic liquids used in this work. α β π* [C.sub.4C.sub.1im][MeSO.sub.3] 0.44 0.77 1.02 [C.sub.4C.sub.1im][MeSO.sub.4].sup.19 0.55 0.67 1.05 [C.sub.4C.sub.1im][HSO.sub.4] — 0.67 1.09
(180) We also attempted to correlate the glucose yields with the ionic liquids' hydrogen-bond basicity. While it is clear that the nature of the anion affects the saccharification yield, it could not be correlated with the ionic liquid's β value.
(181) It has been demonstrated for the first time that the ionic liquids [C.sub.4C.sub.1im][HSO.sub.4], [C.sub.4C.sub.1im][MeSO.sub.3] and the ionic liquid mixture [C.sub.4C.sub.1im][MeSO.sub.4]/[HSO.sub.4] can be used to pretreat lignocellulosic biomass. These ionic liquids functioned effectively in the presence of significant quantities of water, eliminating the need for anhydrous conditions during pretreatment. Commercial [C.sub.2C.sub.1im][MeO.sub.2] was also effective in the presence of 20 vol % water, but the saccharification yield was lower. Lignin and hemicellulose were solubilised during pretreatment, leaving behind a solid residue that was highly enriched in cellulose. The enzymatic saccharification of Miscanthus pulp pretreated at 120° C. with liquors containing 80 vol % ionic liquid resulted in glucose yields of ca. 90%. The hemicellulose was partially recovered with the solid and readily hydrolysable during enzymatic saccharification. However, a significant portion of the hemicellulose remained in the pretreatment liquor as sugar monomers and was partially converted dehydration products. The amount of furfurals generated during ionic liquid pretreatment arises from the acidity of the ionic liquid liquors. In the presence of 20 vol % water, treatment with [C.sub.4C.sub.1im]Cl and [C.sub.4C.sub.1im][OTf] had little effect on the biomass, showing that the anion of 1,3-dialkylimidazolium ionic liquids plays an important role in determining the effectiveness of ionic liquid pretreatment and the tolerance towards water. We could not find a correlation between the pretreatment effectiveness and the anion basicity, as previously found for cellulose solubility or wood chips swelling. While the enzymatic sugar release from the grass and hardwood pulps was very good, yields from softwood pulp were only moderate. Upon dilution with water, a precipitate was recovered that is likely to contain lignin as well as pseudo-lignin. This study also suggests that mono-alkylated imidazolium ionic liquids, such as [C.sub.4Him][HSO.sub.4], appear to be promising, industrially relevant alternatives to dialkylimidazolium ionic liquids.
Example 25 Effect of Acid: Base Ratio on Yield
(182) In order to investigate the effect of the acid/base properties of the mono-alkylated imidazolium sulphate/hydrogen sulphate ILs in the biomass pre-treatment, a series of different ILs with [C.sub.4Him] cation and different ratios of [HSO.sub.4]/[SO.sub.4] anions and/or a H.sub.2SO.sub.4 excess were prepared. The ILs were synthesised via the addition of different ratios of sulphuric acid over 1-butylimidazole in water (Table 7).
(183) A solution of H.sub.2SO.sub.4 (95%) in water (3 mL water/mL H.sub.2SO.sub.4) was added dropwise to a solution of 1-butylimidazole (98.4%) in water (1 mL water/mL of 1-butylimidazole). The mixture was stirred at room temperature for several hours.
(184) Once the reaction was completed, ILs were decoloured by the addition of charcoal and filtrated through neutral alumina. Water was then removed by heating at 50° C. for 48 h and ILs were obtained as colourless liquids at room temperature with high yields and purity. Structure and composition of ILs was confirmed by .sup.1H-NMR, .sup.13C-NMR, mass spectroscopy and elemental analysis. The final quantities of [C.sub.4Him], [HSO.sub.4], [SO.sub.4] and H.sub.2SO.sub.4 present in the ILs prepared are shown in Table 8.
(185) TABLE-US-00007 TABLE 7 Rates of H.sub.2SO.sub.4 and 1-butylimidazole employed in the ILs synthesis. IL H.sub.2SO.sub.4 (eq.) 1-butylimidazole (eq.) Yield [C.sub.4HIm][HSO.sub.4] + 50% H.sub.2SO.sub.4 1.5 (56.49 mL, 1 (90 mL, 671.2 mmol) 99% 1006.8 mmol) [C.sub.4HIm][HSO.sub.4] + 1% H.sub.2SO.sub.4 1.01 (42.26 mL, 1 (100 mL, 746 mmol) 96% 753 mmol) 1.01[C.sub.4HIm]0.99[HSO.sub.4]0.01[SO.sub.4] 1 (41.43 mL, 1.01(100 mL, 746 mmol) 98% 738 mmol) 1.25[C.sub.4HIm]0.75[HSO.sub.4]0.25[SO.sub.4] 1 (30.13 mL, 1.25 (90 mL, 671 mmol) 98% 537 mmol) 1.5[C.sub.4HIm]0.5[HSO.sub.4]0.5[SO.sub.4] 1 (26.6 mL, 1.5 (100 mL, 748.8 mmol) 99% 499.2 mmol) [C.sub.4HIm]0.5[SO.sub.4] 1 (26.15 mL, 2 (125 mL, 932 mmol) 99% 466 mmol)
(186) TABLE-US-00008 TABLE 8 Amounts of [C.sub.4Him], [HSO.sub.4], [SO.sub.4] and H.sub.2SO.sub.4 present in the ILs prepared. [C.sub.4HIm] [HSO.sub.4] [SO.sub.4] H.sub.2SO.sub.4 IL (eq.) (eq.) (eq.) (eq.) [C.sub.4Him][HSO.sub.4] + 50% H.sub.2SO.sub.4 1.00 1.00 0.00 0.50 [C.sub.4Him][HSO.sub.4] + 1% H.sub.2SO.sub.4 1.00 1.00 0.00 0.01 1.01[C.sub.4Him]0.99[HSO.sub.4]0.01[SO.sub.4] 1.01 0.99 0.01 0.00 1.25[C.sub.4Him]0.75[HSO.sub.4]0.25[SO.sub.4] 1.25 0.75 0.25 0.00 1.5[C.sub.4Him]0.5[HSO.sub.4]0.5[SO.sub.4] 1.50 0.50 0.50 0.00 [C.sub.4Him]0.5[SO.sub.4] 2.00 0.00 1.00 0.00
(187) The relative concentrations of acid and base were varied in the C.sub.4Him HSO.sub.4 system as described above. The saccharification yields relative to the glucose or hemicelluloses content in the untreated Miscanthus, were measured and are shown in
Example 26 Woodchip Grinding Energy
(188) Pine wood chips (8 chips, size 8×7×7 mm, approx. 1.3 g) were placed in 5 mL of the pre-treatment liquid in a glass tube and heated to 90° C. in an oven for either 1 or 18 hours. The chips were then cooled and excess liquid removed from their surfaces with paper towel, then ground in an analytical grinder for 30 seconds. The power consumption of the grinder was determined using a power analyser. Energy saving (Table 9,
(189) TABLE-US-00009 TABLE 9 Woodchip grinding energy saving for various pretreatment methods relative to dry wood Energy saving Treatment relative to dry Liquid Conditions wood (%) [bmim]NTf.sub.2 90° C., 1 h 75 [bmim]HSO.sub.4 90° C., 1 h 59 [bmim]HSO.sub.4 + 20% 90° C., 1 h 62 H.sub.2O [bmim]HSO.sub.4 + 20% 90° C., 18 h 37 H.sub.2O [bmim]OAc 90° C., 1 h 36 [bmim]OAc + 20% 90° C., 1 h 49 H.sub.2O silicone oil 90° C., 1 h 43 silicone oil 90° C., 18 h 44 PFPE Fomblin Y 06/6 90° C., 1 h 43 DMSO 90° C., 1 h 31 Organosolv 90° C., 1 h 29
(190) After grinding, samples were soaked overnight in 20 mL of an appropriate volatile solvent (in all cases methanol, except petroleum spirit used for silicone oil and perfluorohexane for Fomblin). They were then filtered, rinsed twice with 5 mL of the solvent and left to air-dry for at least 24 hours. The resulting dry powder was gravimetrically checked for significant quantities of residual treatment liquid. The powder was then passed through a nested column of sieves with decreasing pore sizes (2 mm-53 μm) by shaking on a vibratory sieve shaker for 8 minutes. The percentage weight of material retained by each sieve was measured, and from this data the log-normal distribution mass median diameter (D.sub.50) was calculated, i.e. the particle size that 50% of the sample is smaller than by mass. (Table 10). It is used herein as a measure of the wood powder's average particle size, and was calculated by linear interpolation using the following Equation.
(191)
Where x.sub.1 and x.sub.2 are the pore sizes of the sieves which allowed just under and just over 50% of the sample to pass through by weight, respectively, and y.sub.1 and y.sub.2 are the percentages of material passing through those sieves.
(192) TABLE-US-00010 TABLE 10 Median particle size (D.sub.50) of wood powder obtained by grinding woodchips pretreated in various ways Treatment Liquid Conditions D.sub.50 (μm) no liquid 90° C., 1 h 789 [bmim]NTf.sub.2 90° C., 1 h 219 [bmim]HSO.sub.4 90° C., 1 h 223 [bmim]HSO.sub.4 + 20% 90° C., 1 h 392 H.sub.2O [bmim]HSO.sub.4 + 20% 90° C., 18 h 457 H.sub.2O [bmim]OAc 90° C., 1 h 416 [bmim]OAc + 20% 90° C., 1 h 466 H.sub.2O silicone oil 90° C., 1 h 318 silicone oil 90° C., 18 h 302 PFPE Fomblin Y 06/6 90° C., 1 h 243 DMSO 90° C., 1 h 458 Organosolv 90° C., 1 h 826
(193) Saccharification
(194) 150 mg of wood powder was taken from a certain particle size fraction of each sample. For comparison, woodchips that were pretreated but not ground were also prepared. This was added to a buffer solution containing cellulose-hydrolysing enzymes and incubated for 96 hours at 50° C. The enzyme preparations used were Celluclast, a cellulase mix from Trichoderma reesei, and Novozyme 188 β-glucosidase which can also hydrolyse xylan due to its hemicellulolytic activity. 60 μL of each preparation was used. The amount of glucose and hemicellulose present after this was determined using HPLC (Table 11,
(195) TABLE-US-00011 TABLE 11 Sugar yields from enzymatically treated wood powder ground from woodchips pretreated in different ways, as a percentage of sample dried-weight Hemi- Treatment Particle Glucose cellulose No. Liquid Conditions Size (μm) Yield (%) Yield (%) 1 no liquid 90° C., 1 h 180-850 2.83 0.93 2 DMSO 90° C., 1 h 180-850 3.34 0.80 3 Organosolv 90° C., 1 h 180-850 2.52 0.80 4 PFPE 90° C., 1 h 180-850 1.90 0.63 Fomblin Y 06/6 5 silicone oil 90° C., 1 h 180-850 1.50 0.60 6 silicone oil 90° C., 18 h 180-850 1.87 0.72 7 silicone oil 90° C., 18 h 53-150 2.91 1.02 8 [bmim]HSO.sub.4 90° C., 1 h 180-850 1.81 0.53 9 [bmim]HSO.sub.4 + 90° C., 1 h 180-850 0.73 0.37 20% H.sub.2O 10 [bmim]HSO.sub.4 + 90° C., 18 h 180-850 2.96 3.10 20% H.sub.2O 11 [bmim]HSO.sub.4 + 90° C., 18 h 53-150 3.65 2.93 20% H.sub.2O 12 [bmim]HSO.sub.4 + 90° C., 18 h unground 1.16 2.20 20% H.sub.2O 13 [bmim]OAc 90° C., 1 h 180-850 7.53 2.30 14 [bmim]OAc + 90° C. 1 h 180-850 2.59 0.90 20% H.sub.2O 15 [bmim]OAc + 90° C., 18 h unground 0.75 0.41 20% H.sub.2O 16 [bmim]NTf.sub.2 90° C., 1 h 180-850 2.02 0.77