Drug delivery apparatus
09764121 · 2017-09-19
Assignee
- The Charles Stark Draper Laboratory, Inc. (Cambridge, MA)
- Massachusetts Eye And Ear Infirmary (Boston, MA)
Inventors
- Jason O. Fiering (Boston, MA)
- Mark J. Mescher (West Newton, MA, US)
- Erin E. Pararas (Swampscott, MA, US)
- Jeffrey T. Borenstein (Newton, MA)
- William F. Sewell (Sherborn, MA, US)
- Sharon G. Kujawa (Bedford, MA, US)
- Michael J. McKenna (Southborough, MA, US)
- Ernest S. Kim (Cambridge, MA, US)
Cpc classification
International classification
Abstract
An implantable drug delivery apparatus for delivering a drug into a bodily fluid in a bodily cavity of a patient over a period of time includes a drug supply reservoir to supply drug into a delivery channel and an actuator for delivering the drug to a predetermined location in the bodily cavity of the patient, such as, for example, a cochlea of a human ear. The drug is loaded into the delivery channel while producing substantially negligible flow at an outlet of the delivery channel.
Claims
1. A drug delivery apparatus for delivering a drug into a bodily fluid in a bodily cavity over a period of time, the apparatus comprising: a cannula for facilitating fluid flow through a lumen thereof to and from the bodily cavity; at least one hollow member defining a lumen in fluid communication with the cannula, a leaky check valve comprising a one-way check valve and a leak path, the leaky check valve disposed within at least one of the cannula or the at least one hollow member and configured to enable a fluid flow through the at least one hollow member and the cannula in a first direction at a first rate and in a second direction opposite to the first direction and at a second rate different than the first rate; and an actuator for driving fluid through the at least one hollow member and the cannula, the actuator being adapted to operate non-continuously.
2. The apparatus of claim 1, wherein the actuator comprises one of a linear motor, a rotating motor with a cam, a solenoid with a latching mechanism, an electromagnet with a latching mechanism, a solenoid with bistable modes, or an electromagnet with bistable modes.
3. The apparatus of claim 1 further comprising a sensor for measuring properties of an endogenous fluid that enters the apparatus.
4. The apparatus of claim 1, wherein the leaky valve is configured to enable the fluid flow through the one-way check valve and the leak path in the first direction and substantially prevent the fluid flow through the one-way check valve in the second direction.
5. The apparatus of claim 1 further comprising a drug storage element in fluid communication with the at least one hollow member.
6. The apparatus of claim 5, wherein the drug storage element comprises multiple compartments, each compartment being separated from the at least one hollow member by a single-use valve.
7. The apparatus of claim 5, wherein the drug storage element comprises at least one of an erodible solid or a polymer configuration so that drug is continuously and passively released into the fluid.
8. The apparatus of claim 5, wherein the drug storage element is adapted to release multiple compounds, each at separate time intervals, so as to perform treatment according to a chosen therapeutic sequence.
9. The apparatus of claim 1, wherein the apparatus is adapted to be integrated with a cochlear prosthesis for electrically stimulating an auditory system.
10. The apparatus of claim 9, wherein the apparatus is adapted to deliver drugs to the cochlea to treat hearing disorders.
11. The apparatus of claim 9, wherein the apparatus is adapted to reduce side effects of implant surgery.
12. The apparatus of claim 9, wherein the apparatus is adapted to improve performance of the prosthesis.
13. A method for delivering a drug into a bodily fluid in a bodily cavity over a period of time, the method comprising: providing a drug delivery apparatus comprising: a cannula in fluid communication with a bodily cavity; at least one hollow member coupled to the cannula; a leaky check valve comprising a one-way check valve and a leak path, the leaky check valve disposed within at least one of the cannula or the at least one hollow member and configured to enable a fluid flow through the at least one hollow member and the cannula in a first direction at a first rate and in a second direction at a second rate different than the first rate; and an actuator; activating the actuator to drive a carrier fluid in the first direction through the one-way check valve and the leak path and into the bodily cavity at the first rate; and withdrawing a second fluid in the second direction through the leak path of the leaky check valve at the second rate.
14. The method of claim 13, where the second rate is slower than the first rate.
15. The method of claim 13, wherein the actuator comprises one of a linear motor, a rotating motor with a cam, a solenoid with a latching mechanism, an electromagnet with a latching mechanism, a solenoid with bistable modes, or an electromagnet with bistable modes.
16. The method of claim 13, further comprising passively releasing a drug into the carrier fluid from an erodible solid or a polymer.
17. The method of claim 13, wherein the second fluid comprises at least one of a drug, the carrier fluid, and an endogenous fluid.
18. The method of claim 13, further comprising activating the actuator non-continuously.
19. The method of claim 13, wherein the drug delivery apparatus further comprises a drug storage element in fluid communication with the at least one hollow member.
20. The method of claim 19, further comprising loading, from the drug storage element, a drug into the at least one hollow member; and driving the drug and the carrier fluid into the bodily cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The objects and features of the invention can be better understood with reference to the drawings described below, and the claims. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the drawings, like numerals are used to indicate like parts throughout the various views.
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DETAILED DESCRIPTION
(18) As discussed above, conventional drug infusers utilize macroscale machined components to pump liquid drugs from a reservoir. Various embodiments of the present invention replace these components with a synthesis of micropumps and MEMS solutions for drug storage and release, which results in smaller devices with greater functionality. This opens up the inner ear and other previously inaccessible locations in the body to new direct treatment, without the side effects of systemic delivery.
(19) Microfluidics and microelectromechanical systems (MEMS) capability can be used for drug delivery applications, to allow or provide a controlled rate, low drug volume, and/or liquid formulation (e.g., for an implantable inner ear delivery system). In an example embodiment, a fluidic system having a closed loop microfluidic flow controller can be used with animal test apparatus. In one embodiment of the current invention, an implanted recirculating delivery system can be used in therapy for hearing loss and Meniere's disease. An example delivery system may employ a number of commercially available pumps, such as, but not limited to, a Wilson Greatbatch insulin pump or MEMS pump, such as those available from Debiotech (Lausanne, Switzerland).
(20) In some embodiments, the micromechanical device for intracochlear drug delivery utilizes a surgical approach that is similar to cochlear implantation, but minimizes cochlear insult. The implementation concept includes a double lumen intracochlear catheter inserted into scala tympani through a cochleostomy adjacent to the round window. In its implanted position, it is similar to cochlear implants that also traverse the tympanomastoid cavity with electrodes positioned within the cochlea, except that the depth of insertion is much less.
(21) In accordance with embodiments of the invention, drug delivery to the ear relies on a method in which a recirculating stream of fluid from the patient is passed through a device and is infused remotely rather than within the tissue, which enables recirculation and control of very low flow rates (e.g., less than 1 microliter/minute) as required in the confined volume of the inner ear. A specific application with respect to inner ear diseases provides for direct infusion of the cochlea through a catheter, using an implanted device to programmably and continually deliver drugs through the catheter.
(22) The recirculating fluid permits the drug reservoir to contain a highly concentrated solution, and therefore can potentially produce a device that operates for years without refilling. This greatly reduces the risk of microbial contamination during refill. Another benefit is using a vehicle that is inherently biochemically compatible. In addition, the perilymph may circulate through the catheter at a rate that is independent of the drug delivery rate. Thus, these parameters can be optimized separately. It is likely that frequent circulation of the perilymph will maintain patency in the catheter, whereas a slow one-way drug infusion would occlude. Finally, because there is controlled supply of liquid solvent, it is not necessary to use a liquid drug reservoir. The drug storage could take any number of forms, such as microchip arrays, bio-erodible polymers, or even hybrid combinations of these drug delivery methods.
(23) In a specific exemplary embodiment, a microfluidic pump recirculates human perilymph, which is withdrawn and returned to the inner ear through a catheter, implanted through the round window membrane or adjacent tissue. Drugs are injected into this recirculating stream from one or more reservoirs by one or more microvalves and/or one or more other drug release methods.
(24) As used herein, the term “drug” is understood to mean any natural or synthetic, organic or inorganic, physiologically or pharmacologically active substance capable of producing a localized or systemic prophylactic and/or therapeutic effect when administered to an animal. A drug includes (i) any active drug, (ii) any drug precursor or pro-drug that may be metabolized within the animal to produce an active drug, (iii) combinations of drugs, (iv) combinations of drug precursors, (v) combinations of a drug with a drug precursor, and (vi) any of the foregoing in combination with a pharmaceutically acceptable carrier, excipient, or formulating agent.
(25) The drug or drugs of interest may be stored in the apparatus either in pure form or as a formulation, for example in combination with a pharmaceutically acceptable carrier or encapsulated within a release system. The release system can include a matrix of a biodegradable material or a material which releases incorporated drug by diffusion. The drugs can be homogeneously or heterogeneously distributed within the release system. A variety of release systems may be useful in the practice of the invention, however, the choice of the appropriate system will depend upon the rate of drug release required by a particular drug regime. Both non-degradable and degradable release systems can be used. Suitable release systems include polymers and polymeric matrices, non-polymeric matrices, or inorganic and organic excipients and diluents such as, but not limited to, calcium carbonate and sugar. Release systems may be natural or synthetic. However, synthetic release systems are preferred because generally they are more reliable, are more reproducible, and produce more defined release profiles. The release system material can be selected so that drugs having different molecular weights are released from a particular cavity by diffusion through or degradation of the material. Biodegradable polymers, bioerodible hydrogels, and protein delivery systems currently are preferred for drug release via diffusion or degradation.
(26) Representative synthetic, biodegradable polymers include, for example: polyamides such as poly(amino acids) and poly(peptides); polyesters such as poly(lactic acid), poly(glycolic acid), poly(lactic-co-glycolic acid), and poly(caprolactone); poly(anhydrides); polyorthoesters; polycarbonates; and chemical derivatives thereof (substitutions, additions of chemical groups, for example, alkyl, alkylene, hydroxylations, oxidations, and other modifications routinely made by those skilled in the art), copolymers and mixtures thereof. Representative synthetic, non-degradable polymers include, for example: polyethers such as poly(ethylene oxide), poly(ethylene glycol), and poly(tetramethylene oxide); vinyl polymers-polyacrylates and polymethacrylates such as methyl, ethyl, other alkyl, hydroxyethyl methacrylate, acrylic and methacrylic acids, and others such as poly(vinyl alcohol), poly(vinyl pyrolidone), and poly(vinyl acetate); poly(urethanes); cellulose and its derivatives such as alkyl, hydroxyalkyl, ethers, esters, nitrocellulose, and various cellulose acetates; polysiloxanes; and any chemical derivatives thereof (substitutions, additions of chemical groups, for example, alkyl, alkylene, hydroxylations, oxidations, and other modifications routinely made by those skilled in the art), copolymers and mixtures thereof.
(27) Preferably, the storage capabilities of the apparatus are such that it holds a sufficient amount of the drug to provide a continuous delivery over the extended delivery period, e.g., several weeks, months, or even longer. The storage volume needed thus depends on characteristics such as drug solubility, drug delivery rate, period of delivery, drug's half life, etc. Once implanted, the device continuously delivers the drug for a prolonged period of time until replenishment. In other embodiments, the device delivers the drug in a non-continuous fashion (e.g., intermittently over time).
(28) In various embodiments of the invention, communication with a remote device external to the patient's body and capable of controlling the infusion rate allows for modification of the therapy in response to a patient's symptoms and reactions. This feature may include control of the recirculation rate to allow different dosage schemes, such as, but not limited to, either steady low concentrations or intermittent high concentrations of drugs. Variation of the dosage based on the time of day can also be desirable.
(29) In addition to performance features, a number of safety features may also be included in embodiments of the invention. Example features may include, but are not limited to, automatic shutoff control if pressure or flow sensors give abnormal readings, self-diagnostic routines which may run automatically or upon prompting from an external controller. In one embodiment of the invention, telemetry can enable a physician to interrogate settings, identify low battery or other alarm signals, and obtain device identification or serial number. A clinician may communicate with the device by means of a hand-held module connected to a personal computer, or through another analogous communication device.
(30) The ability to communicate with implanted electronic devices has been well established over the last 25 years (e.g. with pacemaker systems). As such, communicating with and controlling the drug delivery device does not pose a major problem. Nonetheless, the communication subsystem must guarantee reliable and robust operation, since minimal service and adjustment is possible after installation.
(31) As a result of its ubiquitous application, communication via the wireless RF technique offers one approach for remote communication. In addition to enabling a small low-cost device, the RF technique also provides a convenient means by which the battery energy may be replenished. Although recent studies have concentrated on frequencies above a few hundred megahertz, these studies have been motivated by the need to distribute real-time image information. The bandwidth requirements for the drug delivery device are much more modest. A frequency of 10 MHz helps minimize attenuation due to skin effect, while at the same time allows use of a small, low profile antenna.
(32) Several additional physical means are also available for coupling communication signals from the implanted device to an external interrogator or programmer. In one embodiment of the invention, mechanical (acoustic) waves may provide a communication mechanism. The acoustic technique is enabled by the recent availability of miniature transducers fabricated with MEMS technology. Further embodiments may include, but not be limited to, the use of optical means or direct volume conduction to communicate with an implanted device.
(33) Referring to
(34) An exemplary embodiment of the invention with an electronic device imbedded within the mastoid cavity of a human ear can be seen in
(35) The device 20 shown in
(36) Various configurations of the device allow a drug, or drugs, to be mixed with the therapeutic fluid recirculating within the double-lumen catheter 32. Depending upon the requirements of the system, the infusion of a drug into the therapeutic fluid can be constant or modulated. The flow rate of the therapeutic fluid within the system can also be controlled through the control of the micropump 22, which can either be held at a substantially constant frequency or modulated. The control system 26 in the device can control the flow and infusion rate, and also provides the possibility of monitoring the performance of the device 20, sending information regarding the flow parameters to a remote device, and receiving information from a remote device. In various embodiments, the device includes a regulating system that is used to determine optimal drug delivery rates. In some embodiments, the regulating system is part of the control system 26. In one particular embodiment, a biosensor of the regulating system detects a level of a particular molecule of the drug and thereby enables the regulating system to automatically determine the quantity of the drug to release from the reservoir. Also, a sensor of the regulating system could also measure the concentration of drug in the perilymph and provide feedback to regulate the drug release rate from the reservoir or increase the flow rate by the pump.
(37) A schematic for the basic fluid circuit is shown in
(38)
(39) By careful selection of the geometric properties of the cannula 46 and hollow member sections 54, 56, 58, and 60, the flow pattern properties within the system and the resulting drug delivery rates to the cochlea 48 can be controlled. In a particular embodiment of the invention, selection of the systems geometric properties and the operation properties of the micropump 44 can produce a reciprocating flow within the system. In this configuration, the fluid capacitance and fluid resistance within the delivery system can be selected and, optionally, controllably altered to provide an oscillating flow through a single cannula 46. This flow regime can have a number of important benefits, such as, but not limited to, improving mixing of the drug and perilymph within the delivery system and cochlea 48, carefully controlling the rate of drug delivery to the cochlea 48, and helping to avoid occlusion within the tubing. This configuration also allows for a transport of fluid into and out of the cochlea 48 using only a single interface member. In other embodiments, as described below, the properties of the hollow member and the cannula 46 are selected so that the hollow member and the cannula 46 fill with fluid (e.g., withdraw fluid from a bodily cavity of an organism) at a different rate than the rate at which fluid empties from the hollow member and the cannula 46 (e.g., discharges into the bodily cavity of the organism). For example, the properties of the hollow member and the cannula 46 may be selected to make the emptying rate higher than the filling rate, or vice versa.
(40) In some embodiments, the micropump driving the fluid is a reciprocating solenoid pump (such as a Wilson Greatbatch WGL 05) with a 0.5 uL fixed stroke volume operating up to 20 psi. The transition time of the pump stroke is preferably much smaller than the pump cycle time, which is 0.33 sec minimum (3 Hz maximum pumping frequency). The nominal feed and return tubing between the pump and T-junction are each approximately 50 cm long with negligible resistance, having an I.D. of 1.0 mm. These tubes may function as the primary source of compliance (CF and CR described below) and could vary in material from silicone (modulus ˜10 MPa) to PEEK (modulus 1 GPa). The T-junction capillaries are rigid (fused silica). The tubes represented by RFT and RRT should have I.D. less than 250 um (not necessarily equal) and length of at least 10 mm. The cannula 46 is assumed fixed, because of surgical constraints, with I.D. 75 um and length 20 mm.
(41) To satisfy the above condition, one half of a flow cycle must generate a fluid flow volume of at least that of the mixing tube volume.
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(43) Given the circuit configuration, it is difficult to achieve this without some capacitance in the system. Specifically, with the fluidic capacitors shown in
(44) In one embodiment of the fluidic delivery system described with reference to
(45) In order to analyze the system described in
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where η is the dynamic viscosity, L is the tube length, and D.sub.I is the tube inner diameter.
(47) For an expandable piece of tubing, the capacity to store fluid can be approximated by:
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where E.sub.Y is the elastic modulus, D.sub.O is the outer diameter, and D.sub.I again refers to the tube inner diameter. Alternatively, to use the compressibility of a length of air bubble in a portion of tubing, the capacitance can be described approximately by:
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where L.sub.0 is the length of the bubble when at pressure P.sub.0, and P is the bubble pressure. It should be noted that this expression describes a non-linear element (i.e., it is dependent on the pressure). For analysis, the average pressure of the bubble (i.e., P=P.sub.avg) gives reasonably accurate estimates of the bubble capacity as long as the average is large compared to its maximum deviation from that average.
(50) Laplace domain analysis of the circuit in
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where I.sub.0 is the fluid flow through the output tube, I.sub.S is the source flow, and the system gain, undamped natural frequency, damping ratio, and high and low frequency poles are given respectively by:
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(53) It can be shown, by taking partial derivates of Formula (8) with respect to the various circuit elements, that the damping ratio ζ for this system is always greater than or equal to one, and in fact is only equal to one in two trivial non-useful scenarios, and thus the system never has an under-damped, decaying-oscillation response to an impulse or unit step input.
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(55) The volume impulse response is given by:
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where, as mentioned above, it is assumed that the stroke volume is delivered in a time interval small compared to all system time constants. This results in a maximum volume exchange of
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(58) The maximum flow rate produced within the mixer tube, which occurs at t=0, is given by:
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(60) Control of the performance characteristics of the device can be achieved by careful selection of the parameters of the device. Design inputs, such as, but not limited to, the inner and outer diameters of the tubing in the double-lumen catheter and the cannula interfacing with the body cavity, the pump frequency, and the stroke volume may be set to produce the performance characteristics required for a given design.
(61) Example data for two sets of design inputs, specifically for an example high flow and low flow configuration, can be seen in
(62) In an alternative embodiment of the invention, the micropump input can be modulated so that it periodically turns on and off at a frequency much lower than the pump cycle frequency, and also more slowly than the largest system time constant. In this operating mode, the system time constants are large relative to both the pulse time and the pump cycle period. As a result, the pump effectively looks like a constant current (flow) source rather than a pulse train, as can be seen in
I.sub.S0=V.sub.stroke.Math.f.sub.p (Formula 13)
where V.sub.stroke is the pump's stroke volume and f.sub.p the pump frequency. In this case, the pump is modeled as a step function current (flow) source, again, assuming it is left “on” longer than the longest system time constant.
The step input in Laplace domain is given by
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so Formula (5) becomes:
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and the time domain step response is:
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where I.sub.S0 is the pump flow rate amplitude. The time dependent response approaches zero for large time, due to the decaying exponentials. Its integral, the fluid volume, is given by:
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which asymptotically approaches a constant value, given by:
Vcycus=−I.sub.S0.Math.A.sub.0 (Formula 17)
(67) As in the cases with a continuously operating micropump, the maximum flow rate in this configuration is critical to the design, and is given by:
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(69) Predicted output data for the configuration where the micropump input is modulated can be seen in
(70) In choosing system components to optimize performance, it should be noted that the maximum pressure developed at the pump is given by:
P.sub.max=I.sub.S0.Math.(R.sub.FT+R.sub.RT+R.sub.F+R.sub.R) (Formula 19)
Thus, it is important to choose component values carefully such that the pump will perform properly. It should be noted that in each of the above example embodiments only the primary feed and return lines were assumed to have sufficient compliance to contribute significantly to the capacitance in the system. The elastic modulus used in the calculations was 11 MPa.
(71) It can be seen that by modulating the micropump input, substantially larger exchange volumes and flow rates are possible than for the examples where the micropump operates continuously at a predetermined frequency. The pump frequency is used to set the average flow rate. The exchange volume and flow rate are directly proportional to this average flow rate and thus the pump frequency. It should be noted that the equations and example data shown here are only accurate for cases where the pump frequency is not comparable to ω.sub.L. Specifically, the error is 10% at f.sub.p=2ω.sub.L and will increase as f.sub.p is decreased. Further, the pump on-off modulation frequency should be slow compared to ω.sub.L. The example data is calculated for a pump modulation frequency which is three times slower than ω.sub.L. This margin can be adjusted depending on the desired pumping characteristics.
(72) A possible disadvantage of the embodiments of the drug delivery apparatus described above with reference to
(73) In particular, referring to
(74) In operation, in a similar fashion to the embodiments described above with reference to
(75) Similarly to the embodiments described above with reference to
(76) Additional embodiments of the device may include advanced flow regulating elements, actuation mechanisms, and/or drug storage/release configurations. These features may be employed to improve power efficiency, reliability, regulation of the flow rate, and/or the introduction of drugs to a flowing liquid. For example, the reciprocating flow need not necessarily be continuous. In order to conserve power, prolong the mechanical life of the device, and/or maximize transport by diffusion, the infuse and withdraw actions may be separated by idle segments of time.
(77) Additionally, the flow rates for the infuse phase and the withdraw phase need not be identical, although the net infuse volume and net withdraw volume may always nearly be equal. For example, a flow cycle with a rapid infuse phase (lasting approximately 5 to 10 seconds, with a peak flow rate of approximately 10 μL/min), a dwell time of approximately a few seconds, a slow withdraw phase (lasting approximately 20 to 60 seconds, with a peak flow rate of approximately 3 μL/min), and an idle phase lasting approximately several minutes may be employed. When operating under these parameters, approximately 0.5 to 1 μL may be infused and withdrawn.
(78) Several competing factors may be considered when selecting the system parameters, including the effectiveness of mass transport, the mechanics of the actuation mechanism, the safety of the therapy, the interaction of the drug with tissue and endogenous fluid, and the total displaced volume desired. Different embodiments of a drug release mechanism may introduce additional conditions into the flow cycle. Thus, the optimized parameters for each embodiment may vary, depending upon the device configuration and therapeutic protocol.
(79) A specific example of such optimization prioritizes improving transport of the drug to remote regions of the organ. In the case of the cochlea, and particularly the scala tympani, a surgical procedure may require placing the cannula outlet at the base (basal turn) of the organ. Ideally, the delivered drug will reach all tissues of the organ, but the cochlea's tapering and helical shape can inhibit transport to the apex of the organ. Accordingly, a reciprocating delivery may be employed to distribute the drug into a volume in the base of the cochlea, while the distribution of the drug throughout the rest of the cochlea occurs by diffusion. The flow rate may be increased in order to distribute the drug into a larger volume that extends more apically. Over short time courses (e.g., less than approximately 2 hours), the apical extension, though small, may significantly enhance apical delivery of the drug. Over longer time courses (e.g., greater than approximately 5 hours) or greater distances (e.g., greater than approximately 3 mm), maintenance of drug concentration in the basal scala tympani may prove more advantageous for extending apical delivery than increases in flow rate.
(80) Non-symmetric and non-continuous flow profiles may also be obtained in a small, low-power format through variations on a simple reciprocating actuator. As previously described, reciprocating flow patterns may be achieved through an elastic membrane or bellows that is compressed to provide the infuse phase of flow. The component may relax passively to provide the withdraw phase. This may be achieved by using, for example, a polyimide membrane (approximately 6 to 8 mm in diameter, and approximately 125 μm thick) in an otherwise rigid cavity, and a miniature commercial solenoid actuator to displace the membrane. Alternatively, the component may relax passively to provide the infuse phase. These approaches may be further refined to allow more control over the flow parameters. For example, resistive, capacitive (mechanically compliant), and/or rectifying components may be introduced into the flow path between the compressed element and the outlet, such as introducing an orifice or small tube to reduce flow rates generated by the actuator.
(81)
(82) The leaky check valve 955 may be modeled as a one-way check valve 956 in parallel with a resistive element 957, indicating that though flow is primarily one-way across the leaky check valve 955 (either through the one-way check valve 956 alone or in combination with the resistive element 957, such as a smaller diameter cannula, representing a leak path), it is possible for flow to go in the opposite direction across the resistive element 957. The check valve 955 may be located within the cannula 910 or the hollow member. The capacitor 960 may be a flexible diaphragm, with its dimensions selected such that it is deflected to a desired degree by pressure values induced during reciprocating flow. The diaphragm may be one portion of a wall of the lumen.
(83) The cannula 910 may be the same or similar as those previously described with respect to other embodiments. The cannula 910 may facilitate fluid flow through a lumen thereof, for flow both to and from a bodily cavity. To deliver drug, the hollow member and/or the cannula 910 may be filled with fluid at a first rate, which then empties from the hollow member and/or the cannula 910 at a second rate different from the first rate.
(84) Methods of releasing drug into the carrier fluid may differ depending on the selected drug(s), the drug stability, and/or the duration of the therapy, amongst other factors. Several embodiments with a pressurized drug reservoir, which is isolated from the carrier fluid by a valve and injected into the carrier fluid upon activation of a valve, have been described.
(85) There are several alternatives for releasing drug from the drug storage element. In one embodiment, a wetted interior of the device and/or cannula can be coated with “controlled release” or an erodible solid or polymer configuration, so that drug is continuously and passively released into the reciprocating fluid. In another embodiment, rather than a single reservoir and valve, the drug storage element has multiple compartments containing dry or liquid drug, each separated by a single-use valve from the hollow member, allowing each valve to be individually or jointly activated to release drug in discrete doses. The drug storage element may be configured to release multiple compounds, each at different time points, according to a specific therapeutic sequence. In some embodiments, a second actuator may be used to deliver drug.
(86) In many cases, it is desirable to insert drug (referred to as “loading”) into a channel while producing substantially negligible, or zero, flow at an outlet of the channel. Negligible may be characterized as a volume much less than the volume of drug loaded into the channel. This may be aided by using a cannula, disposed at the end of the channel, having a greater flow resistance than other aspects of the device, such as a cannula with a smaller inner diameter than the other components, in conjunction with the further features described below (e.g., a waste reservoir 1016 or a dosing pump 1165). For example, the cannula may have an inner diameter of approximately 75 microns, while the channel may have an inner diameter of approximately 200-300 microns.
(87) Loading drug while producing little or no flow at the outlet helps provide a greater degree of control over the operation of the system. For example, an operator can deliver the same average drug volume as, but with higher peak flow rates than, a more common constant flow device that delivers drug at a slow and steady rate and at a fixed concentration. A human cochlea may be able to safely receive infusion rates up to approximately 10 μL/min of fluid, although the actual number may vary based on the individual and the drug being delivered. A human cochlea may also be able to safely receive a total fluid volume of approximately 3 μL over a period of 1 hr, though again this limit may be higher or lower with respect to the individual and/or the specific therapy.
(88) Higher peak flow rates may be used to prevent or reverse occlusion, especially that as might occur from biofouling. Often, there may be a build up of protein that can be removed with a higher flow, particularly a pulsed flow. As reciprocating flow in the device may be controlled differently at different phases (e.g., drug loading, discharge, and withdraw), a particularly high flow, low volume pulse may be used to unclog components (e.g., the channel or the cannula) without disturbing a desired dosage protocol. The flow rate of this pulse may rise and fall rapidly. Controlling an actuator driving the flow also allows for optimized delivery with desired pharmacokinetics (e.g., ensuring sufficient mixing and diffusion distances), while keeping the device parameters (e.g., flow, volume) within a safe range to avoid cell damage. This is not commonly achievable in existing devices, which tend to be limited as either passive systems or as systems that are restricted to constant control stroke lengths and/or speeds. Various embodiments of the device may include some or all of these features, as well as the features that follow.
(89) In some embodiments, such as the drug delivery apparatus 1000 depicted in
(90) In operation, as depicted in
(91) Sometimes, the valves 1025, 1026 may simply be open junctions with fixed dimensions to control flow and the reservoirs 1015, 1016 may occupy the same volume. In such an embodiment, the control system may control a pump that incrementally circulates drug from the reservoirs 1015, 1016 through the channel 1005 and back into the reservoirs 1015, 1016 to refresh the load of drug in the channel 1005. Dimensioning of the junctions may help control the rate of fluid flow into and out of the reservoirs 1015, 1016, and the junctions may be differently sized to provide different discharge and draw rates.
(92) In other embodiments, as depicted in
(93) The dosing pump 1165, which may be, as illustrated, located within the drug supply reservoir 1115, may operate independently from the actuator (or reciprocating flow mechanism) 1135, though it may operate to cause drug flow at a substantially similar rate to the rate at which the first actuator 1135 causes drug and carrier fluid flow. The dosing pump 1165 may meter drug within the device 1100 while the actuator 1135 causes the transfer of fluid from the apparatus 1100 to a patient. The dosing pump 1165 may also pull carrier fluid from the delivery channel 1105, which is particularly useful in limiting flow at the outlet 1110 to negligible amounts, or even zero, when loading drug into the delivery channel 1105. Several types of miniature or microscale pumps, such as, but not limited to, diaphragm pumps with piezoelectric or magnetically actuated membranes, mechanically driven peristaltic pumps, or electrokinetic pumps, may be used as the dosing pump 1165.
(94) The dosing pump 1165 may prevent flow in the reverse direction (e.g., the direction opposite its usual direction of pumping), but not necessarily, especially when resistance in a flow path of the reservoir 1115 is significantly higher (e.g., approximately 10 times) than resistance in the delivery channel 1105. This may occur when the reservoir 1115 features a long, serpentine reservoir channel 1118. The reservoir channel 1118 may be of greater length than a length of the delivery channel 1105 and/or the cannula. For example, the reservoir channel 1118 may be approximately 30 cm long, while the delivery channel 1105 may be approximately 10 cm long (and the cannula portion thereof only approximately 2 cm long). Of course, these are only exemplary dimensions, and any of the components may be longer or shorter. The serpentine shape may be fabricated in a flat sheet of polyimide. This reservoir channel 1118 may have sufficient width and height (approximately 0.5 mm in one embodiment) to avoid significant resistive loading on the dosing pump 1165. The length of the reservoir channel 1118 may be much greater than its cross-section, including the height and width dimensions individually, so that diffusion is effectively limited to one dimension. In one embodiment, a reservoir channel 1118 having a width and a height of approximately 0.5 mm and a length of approximately 250 mm results in a reservoir volume of about 100 μL and may be fabricated in a flat sheet with dimensions of approximately 20 mm by 30 mm by 2 mm.
(95) One-directional pumping, for example as may be implemented in the dosing pump 1165, may also be achieved in the reservoir channel 1118 using a microfabricated diaphragm and check valves. The check valves may be fabricated in polyimide, as is known in the art, and placed both upstream and downstream of a polyimide membrane in an integrated substrate. In one test, cyclically compressing and releasing the membrane pumped water in the range of approximately 25 nL to 150 nL per stroke, depending on the duration of the force applied to the membrane. The check valves used had diameters of approximately 2.4 mm, and the central chamber had a diameter of approximately 6 mm with a depth of approximately 0.4 mm.
(96) When in operation, the dosing pump 1165 (either through a partial, single, or multiple strokes) may be activated to force the contents of the reservoir 1115 in a circulating loop, such that the reciprocating delivery channel 1105, or a portion of it, is loaded (known as the loading step) with a desired amount of drug at full concentration, as shown in
(97) Any one of the devices described above may be integrated with a cochlear prosthesis, such as one manufactured by Cochlear (Macquarie University, Australia), Med-EL (Durham, N.C.), or Advanced Bionics (Valencia, Calif.). The combined device may electrically stimulate the auditory system, while in some embodiments also delivering drugs to the cochlea to treat hearing disorders, to reduce the risk of side effects from implant surgery, and/or to improve performance of the prosthesis. Any one of the devices described above may also contain one or more sensors to measure and/or monitor physiological conditions of the patient. For example, the sensors may measure properties of the endogenous fluid that has entered the device.
(98) Though the embodiments above are described for human patients, the device may be specifically configured for clinical studies involving animals and may be implanted completely or worn externally. Further, usage of the device in applications other than the treatment of auditory disorders, such as delivering drug to other organs where small controllable doses are required and where systemic delivery is impractical or harmful, is contemplated and considered within the scope of the invention.
(99) The invention may be embodied in other specific forms without departing form the spirit or essential characteristics thereof. The foregoing embodiments, therefore, are to be considered in all respects illustrative rather than limiting on the invention described herein. Moreover, it is to be understood that the features of the various embodiments described herein were not mutually exclusive and can exist in various combinations and permutations, even if such combinations or permutations were not made express herein, without departing from the spirit and scope of the invention. Scope of the invention is thus indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are intended to be embraced therein.