Functional continuous rapid freezing apparatus
09763468 · 2017-09-19
Assignee
Inventors
Cpc classification
F25D2400/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/0684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
To provide a functional continuous rapid freezing apparatus with which cold air is made uniformly contact with the whole face of an article to be frozen, easily and rapidly passing the maximum ice crystal generating zone, and the central portion of the article to be frozen can reach for the predetermined temperature within a short period of time, a freezing chamber 2 in which an article Q to be frozen is stored, a heat exchanger 1 for cooling disposed on a central portion of the freezing chamber 2 as a partition to divide the freezing chamber 2 into a first freezing block 2a and a second freezing block 2b, a first blowing fan 5 disposed to face the heat exchanger 1 for cooling through the first freezing block 2a, and a second blowing fan 6 disposed to face the heat exchanger 1 for cooling through the second freezing block 2b, are provided.
Claims
1. A functional continuous rapid freezing apparatus characterized by that a freezing chamber (2) in which an article (Q) to be frozen is stored, a heat exchanger (1) for cooling disposed on a central portion of the freezing chamber (2) as a partition to divide the freezing chamber (2) into a first freezing block (2a) and a second freezing block (2b), a first blowing fan (5) disposed to face the heat exchanger (1) for cooling through the first freezing block (2a), and a second blowing fan (6) disposed to face the heat exchanger (1) for cooling through the second freezing block (2b), are provided, wherein a fan controlling portion (8), which controls fan rotating directions of the first blowing fan (5) and the second blowing fan (6) as to switch cold air in the freezing chamber (2) generated by the heat exchanger (1) for cooling to a flowing from the first freezing block (2a) to the second freezing block (2b) and to a flowing from the second freezing block (2b) to the first freezing block (2a) for a predetermined time, is provided.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS OF THE INVENTION
(9) The present invention will now be described according to the embodiments shown in the drawings.
(10) The functional continuous rapid freezing apparatus relating to the present invention is, as shown in
(11) The freezing chamber 2 is divided into a first freezing block 2a and a second freezing block 2b by the heat exchanger 1 for cooling (also called the cooler 1 below in some cases).
(12) The cooler 1 generates cold air by cooling the surrounding air, and cooling medium such as cooling gas is circulating inside.
(13) And, with the configuration of the cooler 1, the air (cold air) can be sent from one face 1a side to another face 1b side, and from the face 1b side to the face 1a side of the cooler 1. For example, cooling medium pipes of a meandering configuration and ladder configuration, or a block configuration having plural heat emission fins, cooling medium ducts, and through holes for cold air. That is to say, the configuration is freely set as long as the cold air can pass through.
(14) And, a first blowing fan 5 disposed to face the face 1a of the cooler 1 through the first freezing block 2a on (near) one of left and right inner walls of the freezing chamber 2, and a second blowing fan 6 disposed to face the other face 1b of cooler 1 through the second freezing block 2b on (near) another of the left and right inner walls of the freezing chamber 2, are provided. The first and second blowing fans 5 and 6 can change blowing directions (a blowing direction and a sucking direction) by normal and reverse rotational operation of the fan rotational directions.
(15) That is to say, the embodiment of
(16) And, a fan controlling portion 8, which can conduct on-off control of the first and second blowing fans 5 and 6, normal-reverse rotational control of the fan rotational directions, and wind speed (rotational pitch) control of the fan, etc., is provided. The fan controlling portion 8 is a computer, etc. provided with a calculation processing means such as a CPU and a memory means (hard disc, flash memory, RAM, ROM, etc.).
(17) The fan controlling portion 8 conducts cold air flowing reverse control (fan reverse control) which controls fan rotating directions of the first blowing fan 5 and the second blowing fan 6 as to switch the cold air (the air in the freezing chamber 2) to a flowing from the first freezing block 2a to the second freezing block 2b through the cooler 1 as shown with arrows J in
(18) And, the freezing unit Y has a return duct 71 to connect (joint) the opposite side to the freezing block of the first blowing fan 5 and the opposite side to the freezing block of the second blowing fan 6.
(19) The return duct 71 is a cold air circulation duct which sends the cold air blown out by the second blowing fan 6 when the first and second blowing fans 5 and 6 generate the cold air flow in the arrows J direction in
(20) Next, in another embodiment shown in
(21) In
(22) And, one of the upper-lower freezing units Y and the other of the upper-lower freezing units Y are sharing one cooler 1.
(23) As shown in
(24) And, as shown in
(25) And, the fan controlling portion 8 conducts the cold air flowing reverse control, which controls the fan rotational directions as to switch the above-described first circulating cold air generation control and the above-described second circulating cold air generation control (in turn) for every predetermined time.
(26) Although not shown in figures, two freezing units Y may be disposed parallel in a front-rear direction (in depth direction). And, similar to the embodiment of
(27) Next, in still another embodiment shown in
(28) And, a connecting duct 74 (a cold air circulation duct) is provided to connect the opposite side to the freezing block of the first blowing fan 5 of one of the left-right freezing units Y and the opposite side to the freezing block of the second blowing fan 6 of the other of the left-right freezing units Y.
(29) And, the second blowing fan 6 of one of the left-right freezing units Y and the first blowing fan 5 of the other of the left-right freezing units Y are common (the same) as a common blowing fan 7.
(30) As shown in
(31) And, as shown in
(32) And, the fan controlling portion 8 conducts the cold air flowing reverse control, which controls the fan rotational directions as to switch the above-described first left-right direction cold air generation control and the above-described second left-right direction cold air generation control (in turn) for every predetermined time.
(33) And, the functional continuous rapid freezing apparatus of the present invention is, for example, provided with a door 21 corresponding to each of the freezing blocks as shown in
(34) And, considering the size and configuration of the article Q, opposition cold air generation control, in which cold air is simultaneously blown in both directions (left-right directions) may be conducted to shorten the cooling (freezing) time by the fan controlling portion 8 controlling the rotational directions of the first and second blowing fans 5 and 6.
(35) And, plural first blowing fans 5 corresponding to the first freezing block 2a may be provided to form a group of the first blowing fans 5, and plural second blowing fans 6 corresponding to the second freezing block 2b may be provided to form a group of the second blowing fans 6. And, some fans of the group of the first blowing fans 5 and some fans of the group of the second blowing fans 6 may be selectively driven by the fan controlling portion 8 to conduct various cold air generation controls such as upward cold air generation control, downward cold air generation control, turbulent cold air generation control, up-down inclining cold air generation control in front view, and front-rear inclining cold air generation control in top view. Not influenced by the configuration and size of the article Q, the cooling operation time may be shortened by surrounding the whole face of the article Q with generation of various air flows corresponding to the configuration and size of the article Q. And, the cold air flowing reverse control may be combined with the various cold air generation controls by the fan controlling portion 8 to conduct rapid freezing with predetermined order for every predetermined time.
(36) And, the depth (front-rear direction) dimension of the freezing chamber 2 may be made larger and divided further in small lots to store the articles Q of various kinds and configurations in each of the freezing blocks 2a and 2b because the freezing chamber 2 is easily divided into small lots (blocks) like 2 blocks in
(37) And, timers corresponding to the freezing blocks 2a and 2b may be provided, and on-off control of the fans may be conducted by cooperation of the timers and the fan controlling portion 8 because the operation time can be reverse calculated by the set temperature (cooling temperature), wind speed, and size (thickness) and kind of the article to be frozen.
(38) Conventionally, setting of the cooling operation time depends on experience, and tends to be set long, and waste of time and refreezing reduce the efficiency. With the timer control, anyone (who has not rich experience in judging freeze) can freeze easily with good efficiency and appropriate time (for example, cooling operation time is 60 minutes for fillet of amberjack of which thickness is 60 mm when setting wind speed 3.5 m/sec. and temperature −40° C.), and further cost cutting effect can be obtained without waste.
(39) Next, method of use (operation) of the functional continuous rapid freezing apparatus relating to the present invention is described.
(40) In
(41) The cold air is not partial (staying) on a part in the freezing chamber 2, the cold air blows on both of the left and right sides of the article Q, cooling progresses on the whole face of the article Q uniformly and rapidly, the temperature of the inner portion (central portion) of the article Q lowers as to rapidly pass the maximum ice crystal generating zone (in short time) and reaches for desired temperature easily in short time. That is to say, ice crystal in tissue cells does not grow large, and the tissue cells are frozen without breakdown.
(42) And, one of the first blowing fan 5 and the second blowing fan 6 is made blow the cold air to the freezing blocks (positive pressure work) and the other of the first blowing fan 5 and the second blowing fan 6 is made suck the cold air from the freezing blocks (negative pressure work) to make the cold air flow in the freezing chamber 2 stably and conduct the circulation of the cold air efficiently.
(43) And, frost may be generated and grown on the side of the cooler to which the cold air is blown. For example, in case of the cold air flow in the arrows J direction in
(44) However, the direction of the cold air flow is made opposite after the predetermined time (the cold air flow is in the arrows K direction in
(45) That is to say, with the cold air flow reverse control conducted by the fan controlling portion 8 for every predetermined time, the face 1a side and the other face 1b side of the cooler 1 are defrosted in turn, the frost on the cooler 1 is removed (not grown), and reduction of cooling ability by the frost is prevented. The cooling (freezing) operation and frost-removing operation are simultaneously conducted to make continuous cooling (freezing) operation possible without temporary halt (for removing frost) of the freezing operation.
(46) And, also in the embodiment in
(47) A sensuous test was conducted with the embodiment of
(48) As articles Q for the sensuous test, articles, which tend to generate problems to freezing and of which quality is easily judged by feel and taste, are chosen.
(49) The articles Q (food, foodstuff), configurations and preliminary process before the tests, problems, which can be generated when frozen, are shown in table 1 below.
(50) TABLE-US-00001 TABLE 1 Article to be frozen Configuration/ (food, Preliminary foodstuff) process Problems (I)Fillet of Thickness 60 mm Bloody color part becomes dark. Amberjack 2.7 kg Elasticity reduced and becomes too soft. (II)Lobster Dipped in iced Elasticity lost and becomes soft with shell water, and frozen and crumbly. with suspended Rather cloudy animation Becomes sparse. 500 g each (III)Bamboo 70 mm in diameter Taste and flavor lost. sprout with Frozen without Becomes dry. sheath boiling Becomes fibrous and uneatable. 1.2 kg each (IV)Eggroll Made by a famous Flavor and taste decline. shop Surface becomes dry. 300 g each
(51) And, conventional rapid freezing apparatuses as shown in
(52) The results of the comparison examples A through D are shown in table 2. The conventional rapid freezing apparatuses (comparison examples) clearly can't solve the problems of quality degeneration.
(53) TABLE-US-00002 TABLE 2 Conventional rapid freezing apparatus Compar- Compar- Compar- Compar- ison ison ison ison Example Example Example Example A B C D Set temperature −35° C. −40° C. −45° C. −55° C. Wind speed Article to 3 m/sec. 3 m/sec. 3 m/sec. 3 m/sec. be frozen Operation time (food, 60 to 100 60 to 100 60 to 100 60 to 100 foodstuff) Min. Min. Min. Min. (I)Fillet Taste 2 2 2 3 of Feel 2 2 2 3 Amberjack (II)Lobster Taste 3 3 3 3 with shell Feel 2 2 2 2 (III)Bamboo Taste 1 1 1 2 sprout with Feel 1 1 1 2 sheath (IV)Eggroll Taste 2 2 2 3 Feel 2 2 2 2
(54) Next, the results of the example are shown in table 3. In comparison with the conventional rapid freezing apparatuses (comparison examples), quality degeneration is clearly small.
(55) It can be said that quality degeneration is reduced even in the articles Q to be frozen conventionally problematic in freezing by the position of the cooler 1, the disposition of the blowing fans 5 and 6, and the rotation control of the fans.
(56) Although optimum cooling temperature is around −40° C. (−38° C. to −42° C.), the quality is sufficiently kept within the range of −35° C. to −55° C. And, although the quality is sufficiently kept and economical for small amount of electricity with wind speed around 3.5 m/sec. (3.0 m/sec. to 4.0 m/sec.), sufficient quality keeping is confirmed also at 2 m/sec. to 8 m/sec. And, cooling ability of the cooler 1 is hardly lowered by frost, and good efficiency is obtained. And, waste of time for defrosting can be reduced in operation of long time (more than 8 hours), and good efficiency is obtained.
(57) TABLE-US-00003 TABLE 3 Set temperature −40° C. Operation time 60 min. (changing the cold Article to air flow for Every 15 min.) be frozen Wind speed (food, Evaluation 3.5 m/sec. foodstuff) item Evaluation Comments (I)Fillet Taste 4 to 5 Matching to chilled of Feel 4 to 5 articles. Bloody Amberjack color part remains red. Fresh fish taste (II)Lobster Taste 4 to 5 Fine and elastic enough with shell Feel 4 to 5 Juicy, elastic, and plump when boiled (III)Bamboo Taste 4 Felt like freshly dug out sprout with Feel 4 when eaten raw 2 months sheath later. Rather bitter when boiled but without particular problems. (IV)Eggroll Taste 4 Good taste keeping taste Feel 4 and feel just after the production.
(58) And, the articles Q to be frozen were grouped into fish, meat, vegetables, and processed foods, and sensuous test was conducted with the example.
(59) 10 specialists of tasting as monitors evaluated color (tinge), taste, flavor, and feel.
(60) The articles were evaluated by 5-stage evaluation from 1 to 5 points. Concretely, an article, with which quality is greatly lowered, is evaluated with 1 point. And, an article, with which quality is clearly lowered, is evaluated with 2 points. And, an article, with which quality is rather lowered and felt like frozen food, is evaluated with 3 points. And, an article having quality slightly changed and can be sufficiently evaluated is evaluated with 4 points. And, an article, of which quality is kept high without change, is evaluated with 5 points.
(61) And, the articles Q were stored to occupy a quarter of capacity of each of the freezing blocks. The fan controlling portion 8 is provided to switch the cold air flow for every 10 minutes.
(62) And, the articles were preserved in a freezer of −25° C., and thawed after 2 months for the sensuous test. Fish and meat were thawed in a refrigerator of +2° C. to +3° C. Vegetables and processed foods were thawed by boiling, microwave oven, and natural thawing depending according to the kind.
(63) First, the results of the sensuous test for fish are shown in table 4 below. As clearly shown in table 4, in case of (small) fish, it is clearly shown that the fish can be frozen with mostly same high quality in comparison with the fish before freezing in spite of shorter operation time than conventional operation time.
(64) And, it is revealed that sufficient effect can be obtained with cooling temperature of −35° C. to −40° C. with consideration of cooling (freezing) operation cost. And, similar evaluations were obtained for fish not shown in table 4.
(65) TABLE-US-00004 TABLE 4 Set temperature −35° C. −40° C. −45° C. Wind speed 3.5 m/sec. 3.5 m/sec. 3.5 m/sec. Operation time Article to be frozen 70 minutes 50 minutes 45 minutes Spear squid (300 g each) 5 5 5 Saury (130 g each) 4 4 5 Mackerel (350 g each) 4 4 5 Rock oyster (400 g each) 5 5 5
(66) Next, the results of the sensuous test for meat are shown in table 5 below. As clearly shown in table 5, both of beef and pork are kept with the quality before freezing without drip. And, similarly high evaluation (quality) was obtained with wind speed and operation time other than that of table 5 below.
(67) TABLE-US-00005 TABLE 5 Set temperature −35° C. −45° C. −45° C. Wind speed 3 m/sec. 3 m/sec. 3 m/sec. Operation time Article to be frozen 70 minutes 60 minutes 50 minutes Beef (loin) slice 5 5 5 block 5 5 5 Pork slice 5 5 5 block 4 5 5 Chicken white meat 5 5 5 whole 4 5 5
(68) Next, the results of the sensuous test for vegetables are shown in table 6 below. As clearly shown in table 6, vegetables are hardly degenerated. Although table 6 below shows the results with blanching, in case that freezing raw vegetables (without blanching) and cooked in boiled water or naturally thawed, evaluation was 5 for all vegetables. Intrinsic sweetness and taste of the vegetables are enhanced and far better than the case in which blanching is conducted.
(69) And, various vegetables not shown in table 6 were rapid-frozen with change of conditions such as wind speed, and mostly similar results were obtained except vegetables including much water (radishes and cucumbers, for example).
(70) TABLE-US-00006 TABLE 6 Set temperature −35° C. −40° C. −55° C. Wind speed 4 m/sec. 3 m/sec. 2.5 m/sec. Article to be Blanching Operation time frozen conditions 60 minutes 60 minutes 60 minutes Kidney beans 100° C. 3 minutes 4 4 5 Spinach 95° C. 45 seconds 4 4 5 Carrot 90° C. 3 minutes 4 4 5 Green soybeans 100° C. 6 minutes 4 4 5 with 2% salt water
(71) Next, the results of the sensuous test for processed foods are shown in table 7 below. As clearly shown in table 7, the quality just after production is mostly kept. And, although not shown in table 7 below, for example, octopus balls, broad beans, fried bean curd, short cakes, rolled cakes, bread, cabbage rolls were rapid-frozen with change of conditions such as wind speed, operation time, and cooling temperature, and similar evaluation (quality) was obtained as shown in table 7.
(72) And, some monitors reported that the frozen rice tastes better than unfrozen rice when used for dipping into green tea and for fried rice.
(73) And, when the above-described sensuous tests were conducted with the embodiment of
(74) TABLE-US-00007 TABLE 7 Set temperature −35° C. −40° C. −45° C. Wind speed 3 m/sec. 3 m/sec. 3 m/sec. Article to be Thawing Operation time frozen method 50 minutes 50 minutes 50 minutes Hamburg Boiling 5 5 5 Shao-mai Microwave oven 5 5 5 Chikuwa Natural thawing 5 5 5 Okonomiyaki Microwave oven 4 5 5 Rice Microwave oven 5 5 5
(75) And, the above-described results clearly show that sufficient quality can be obtained when the article Q is frozen with the cooling temperature of −35° C. to −55° C. and the wind speed of 2 m/sec. to 8 m/sec. And, the amount of wind is proportional with the wind speed and having no particular problem. And, the cold air flow uniformly contacts the article Q and mostly perfect rapid freezing of the article Q is conducted without quality degeneration. And, with the operation time, set to be shorter than that of conventional apparatuses considering cost, sufficiently good results are obtained.
(76) In the present invention, which is modifiable, the return duct 71 may be in the freezing chamber 2 as the returning cold air, passing through the return duct 71, passes through the cooler 1 in
(77) As described above, the cold air flow is prevented from localizing on a part and true rapid freezing is possible because the functional continuous rapid freezing apparatus of the present invention is provided with the freezing chamber 2 in which the article Q to be frozen is stored, the heat exchanger 1 for cooling disposed on the central portion of the freezing chamber 2 as the partition to divide the freezing chamber 2 into the first freezing block 2a and the second freezing block 2b, the first blowing fan 5 disposed to face the heat exchanger 1 for cooling through the first freezing block 2a, and the second blowing fan 6 disposed to face the heat exchanger 1 for cooling through the second freezing block 2b. And, the cooling ability of the cooler 1 is sufficiently obtained at −35° C. to −40° C. (or −38° C. to −42° C.), and cost-reducing effect is obtained for the amount of electricity of ½. 5 (40%) to ½ (50%) in comparison with the conventional cooling at −55° C. (temperature lower than −50° C.). And, production cost and running cost can be reduced because generation of electric field and magnetic field is not necessary. The cold air flows uniformly on the whole face of the article Q to be frozen as to wrap the article, passing the maximum ice crystal generating zone within a short period of time, the central portion of the article Q to be frozen reaches for the predetermined temperature within a short period of time, and ideal rapid freezing can be conducted. Frozen processed articles of various foods and foodstuffs (frozen food) can be continuously operated for a long time with high quality and low cost. Quality degeneration by freezing can be reduced to the minimum. And, strong cold air flow uniformly contacts the article Q, freezing uniformly proceeds, the time that the central portion of the article Q to be frozen reaches for the predetermined temperature is ½ (50%) to ⅔ (67%) of the conventional apparatuses, ice crystal hardly grows, and high-quality frozen article can be produced.
(78) And, effectively utilizing the positive and negative pressure (pressure difference) by the rotational directions of the first and second blowing fans 5 and 6 to control the amount of air and the flowing directions of the cold air, strong cold air flow uniformly contacts the article Q to uniformly proceed the freezing, the time that the central portion of the article Q to be frozen reaches for the predetermined temperature is short (rapid), ice crystal hardly grows, and high-quality frozen article can be produced because the fan controlling portion 8, which controls the fan rotating directions of the first blowing fan 5 and the second blowing fan 6 as to switch the cold air in the freezing chamber 2 generated by the heat exchanger 1 for cooling to the flowing from the first freezing block 2a to the second freezing block 2b and to the flowing from the second freezing block 2b to the first freezing block 2a for the predetermined time, is provided. And, with the change of the flowing direction of the cold air for predetermined time (every 10 to 15 minutes, for example), defrosting (frost removing work) is realized adding to effective contact of the cold air with the article Q, and efficient freezing operation is possible without reducing the ability of the cooler 1. The rapid freezing operation (process) and the defrosting operation (process) can be simultaneously conducted, continuous freezing operation longer than 15 to 24 hours is made possible without temporary halt (for removing frost) of cooling (freezing) operation. Reduction of freezing ability of the cooler 1 by frost and defect by overload on compressor can be prevented.
EXPLANATION OF THE MARKS
(79) 1 A heat exchanger for cooling 2 A freezing chamber 2a A first freezing block 2b A second freezing block 5 A first blowing fan 6 A second blowing fan 8 A fan controlling portion Q An article to be frozen