Knock-down furniture
09763514 · 2017-09-19
Inventors
Cpc classification
International classification
A47C7/00
HUMAN NECESSITIES
A47B47/00
HUMAN NECESSITIES
Abstract
A knock-down furniture component utilizes one or more tensioning mechanisms to draw interlocking framing members, including transversely-oriented interlocking framing members, together between opposed anchor points using directed linear tension between the anchor points and applied by a tensioning device.
Claims
1. A knock-down furniture component, comprising: a plurality of framing members configured to engage one another in an interlocking relationship, the plurality of framing members including first and second framing members, wherein at least two framing members among the plurality of framing members are oriented in a generally transverse orientation relative to one another; one of said first and second framing members being generally planar and the other of said first and second framing members being generally elongated and having a longitudinal axis, said generally elongated framing member having an end surface generally normal to the longitudinal axis of said generally elongated framing member, said generally planar framing member having a generally planar surface; said framing members being arranged such that the longitudinal axis of said generally elongated framing member is generally normal to said generally planar surface of said generally planar framing member, said framing members being further arranged such that said end surface of said generally elongated framing member abuts said planar surface of said generally planar framing member; first and second anchor points respectively coupled to the first and second framing members and separated along a linear axis; and at least one tensioning device that applies tension along the linear axis and between the first and second anchor points to draw the plurality of framing members together under tension in the interlocking relationship, the linear axis being generally parallel to the longitudinal axis of said generally elongated framing member, said tensioning device extending along substantially an entire longitudinal extent of said generally elongated framing member.
2. The knock-down furniture component of claim 1, wherein the at least one tensioning device includes a first tensioning device engaging the first and second anchor points.
3. The knock-down furniture component of claim 2, wherein the first anchor point is integrally formed in the first framing member.
4. The knock-down furniture component of claim 2, wherein the first anchor point is mounted to the first framing member.
5. The knock-down furniture component of claim 2, wherein the first framing member includes a slot, and wherein the first anchor point includes a position anchor interlocked with the slot of the first framing member.
6. The knock-down furniture component of claim 2, wherein the second framing member comprises a corner anchor that includes the first anchor point and that is configured to interlock with the first framing member and with a third framing member, the corner anchor further configured to maintain the first and third framing members in a generally transverse orientation relative to one another.
7. The knock-down furniture component of claim 6, wherein the first tensioning device engages the first anchor point to draw the first and second framing members together under tension in the interlocking relationship, and wherein the furniture component further comprises a second tensioning device that engages the first anchor point to draw the first and third framing members together under tension in an interlocking relationship.
8. The knock-down furniture component of claim 7, wherein the first, second and third framing members comprise bed frame members.
9. The knock-down furniture component of claim 2, wherein the first tensioning device includes: at least one tensioning member configured to apply tension between the first and second anchor points; and a securing mechanism coupled to the at least one tensioning member and configured to control the tension applied through the at least one tensioning member.
10. The knock-down furniture component of claim 9, wherein the tensioning member comprises a strap, a cord, a band, a rope, a belt, a cable, a wire, a chain, or a rod, and wherein the securing mechanism comprises a ratchet or a winch.
11. The knock-down furniture component of claim 9, wherein the at least one tensioning member loops around the first and second anchor points.
12. The knock-down furniture component of claim 9, wherein the first tensioning device further comprises first and second hooks disposed at opposing ends of the at least one tensioning member and engaging the first and second anchor points, respectively.
13. The knock-down furniture component of claim 2, wherein the first tensioning device comprises a come-a-long that includes a ratchet configured to tension a strap extending between the first and second anchor points.
14. The knock-down furniture component of claim 1, wherein the furniture component comprises a table, a stool, a chair, a shelf or a bookshelf.
15. A knock-down furniture component, comprising: first and second anchor points opposing one another along an axis; a planar framing member coupled to the first anchor point and having a planar surface, wherein the axis is substantially normal to the planar surface of the planar framing member; an elongated framing member extending along the axis with at least a portion thereof interposed between the first and second anchor points, the elongated framing member including first and second ends and an interior channel disposed therebetween and extending along substantially an entire longitudinal extent of said elongated framing member, wherein the planar and elongated framing members are configured to engage one another along the axis in an interlocking relationship, one of said first and second ends of said elongated framing member abutting said planar surface of said planar framing member; and at least one tensioning device that applies tension between the first and second anchor points and draws the planar and elongated framing members together under tension in the interlocking relationship, wherein at least a portion of the tensioning device extends through the interior channel of the elongated framing member.
16. The knock-down furniture component of claim 15, further comprising a second planar framing member disposed proximate the second end of the elongated framing member and configured to engage with the elongated framing member in an interlocking relationship.
17. The knock-down furniture component of claim 15, wherein the planar framing member comprises a table top.
18. The knock-down furniture component of claim 15, wherein the planar framing member comprises a seat.
19. The knock-down furniture component of claim 15, wherein the planar framing member comprises a shelf.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the invention.
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DETAILED DESCRIPTION
(23) Turning now to the drawings, wherein like numbers denote like parts throughout the several views, embodiments consistent with the invention utilize one or more tensioning mechanisms to draw interlocking framing members of knock-down furniture, including transversely-oriented interlocking framing members, together between opposed anchor points using directed linear tension between the anchor points and applied by a tensioning device.
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(25) For example, as illustrated in
(26) In addition, in some embodiments the framing members may be transversely-oriented without being specifically at a 90 degree orientation relative to one another. For example, two framing members that extended in directions that are 45 or 60 degrees relative to one another may, in some embodiments, be considered to be transversely-oriented relative to one another. Furthermore, it will be appreciated that in some embodiments more than two framing members may be secured together using a single tensioning mechanism, and as such, some framing members secured together by a tensioning mechanism may be parallel or coaxial relative to other framing members to which they are secured by a tensioning mechanism, e.g., as illustrated by the shelf embodiment discussed below.
(27) As noted above, at least a portion of the framing members secured together by a tensioning mechanism are also interlocking in nature, such that when the framing members are assembled together and secured by a tensioning mechanism, the framing members are generally restricted from movement relative to one another to provide a sturdy furniture component. The interlocking of framing members may generally be dictated by the structural design of each framing member, and may incorporate cooperating slots, tabs, apertures, sleeves, pins, dowels, keys and other types of cooperative joint structures, and in many cases based upon cooperative male and female members, each of which may be referred to herein as a feature. Features may incorporate various structures for keying framing members together, e.g., utilizing keying configurations such as slotting, joinery, pinning, notching, etc. In many embodiments, the interlocking nature of the framing elements is used to restrict movement in one or more directions other than a direction along which tension is applied by a tensioning mechanism.
(28) Collectively, the framing members that are secured together under tension by a tensioning mechanism may be considered to form an interlocking relationship when at least two of the framing members interlock with one another either directly (e.g., in the example shelf discussed below), or in some embodiments through an intermediate member, e.g., an anchor point (e.g., in the example table discussed below).
(29) As shown in
(30) Framing members 14, 16 may be formed of a number of different materials used for furniture and other structures. In one embodiment, for example, the framing members may be constructed by laser cutting a detailed pattern from plywood, medium density fiberboard (“MDF”), or other manufactured lumber. Additionally, framing members may be manufactured by traditional carpentry methods, fabricated from stamped and/or bent sheet metal, molded from plastic material, etc. In some embodiments, anchor points 10a, 10b may also be integrally formed in a similar manner. Otherwise, anchor points 10a, 10b may be formed separately and mounted to the framing members through the use of adhesives and/or various fasteners, as discussed above.
(31) Returning to
(32) Tensioning mechanism 2 is configured as a looped tensioning mechanism, as strap 13b forms a loop around anchor points 10a and 10b. In other embodiments, e.g., as illustrated in
(33) Strap 13b is generally formed with a flexible and durable construction, may be woven to improve strength, and may be formed of various elastic or inelastic materials, including various plastics, rubber, metal, natural fibers, or synthetic fibers. In addition, rather than using a strap, a tensioning device 12 consistent with the invention may use another type of tensioning member, e.g., a cord, band, rope, belt, cable, wire, chain, rod or other construction (as well as combinations thereof) that permits tension to be applied to draw opposing anchor points together and apply tension along the length thereof.
(34) In addition, while tensioning mechanism 2 is illustrated with a tensioning device incorporating a securing mechanism implemented as a ratchet 13a, it will be appreciated that a tensioning mechanism consistent with the invention may utilize other types of tensioning devices, including hand winches, come-a-longs, turnbuckles, pressure clamps, tension rods, or other devices capable of applying tension along a direction extending between opposing anchor points to thereby draw the anchor points, and their associated and interlocked framing members, together under tension. Other securing mechanisms, e.g., other ratchets, winches, etc., may be used to apply tension to the band. The securing mechanisms are desirably, but not necessarily, capable of being released to enable easy disassembly and reassembly. Moreover, while the illustrated embodiments apply tension via a ratchet that engages both ends of the strap, in other embodiments, one or both ends of the strap may be secured, for example, to the anchor points themselves, e.g., via hooks. In yet other embodiments, a strap may be formed from multiple straps that are joined together in a tensioned relationship by a ratchet or other securing mechanism.
(35) Thus, with reference to
(36) The herein-described functionality may be used in connection with a number of different types of furniture components consistent with the invention. A furniture component, in this regard, may be considered to be a piece or item of furniture, or in the least a structural component of a piece or item of furniture.
(37) As noted above, one residential application of this configuration of furniture component is to provide home furnishings, including knock-down furniture such as tables, chairs, stools, shelving units, desks, cabinets, beds, sofas, loveseats, storage units, dressers, and other types of un-upholstered or upholstered furniture, etc., that can be assembled and disassembled, in many instances without the use of hardware or special tools, as the tension applied by the tensioning mechanism coupled with the interlocking nature of the framing members secures the framing members together. When it is time to move, the tension may be removed, the framing members may be separated, and the furniture component can be moved in pieces rather than as a whole. This may allow in some embodiments for one individual to move an item that would traditionally require multiple people to be moved. Additionally, it allows in some embodiments for larger furniture components that would traditionally need to be moved in large vehicle, such as a truck or van, to be moved in a compact car. Another similar application is in corporate or other office environments, where it may be desirable to move furniture between offices and/or locations.
(38) Another commercial application of this configuration is a tradeshow application, wherein tradeshow furniture, e.g., displays, tables, and the like are moved into a particular location such as convention center, used only for a few days, and then moved to another location. In many tradeshow applications, an ability to disassemble and reassemble tradeshow furniture reduces drayage costs and allows disassembled furniture components to be crated with maximum efficiency and reduced drayage trips. In addition, the use of tensioning mechanisms for assembly rather than hardware and tools may also bypass the need for using unionized labor, thereby reducing additional costs associated with exhibiting at tradeshows.
(39) Now turning to
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(41) P anchor 20 includes a cleat point 24, e.g., incorporating a cylindrical bar extending between a pair of opposing supports. In addition, P anchor 20 includes a plate 21 that, as may be seen, for example, in
(42) P anchor 20 may also be used in connection with a point-to-point tensioning device. As shown in
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(44) To assemble the sample stool, P anchor 20b may be interlocked with lateral-type framing member 30 through a slot 31, and may be sized and configured to project beyond the upper surface of framing member 30. As such, framing member 28 may be placed over P anchor 20b such that P anchor 20b projects into a slot 33 in framing member 28. Next, P anchor 20a may be interlocked with lateral-type framing member 26 through a slot 27, and may be sized and configured to project beyond the underside of framing member 26. As such, P anchor 20a may inserted into slot 29 of framing member 28 to set lateral-type framing member 26 on top of the entire assembly.
(45) Also, in this embodiment, framing member 28 includes an opening 32 through which tensioning device 12 may be inserted to loop the strap thereof around the cleat point of each P anchor 20a, 20b, and the ratchet of the tensioning device may be actuated to apply tension to the strap and thereby compression lock framing members 26, 28, and 30 together under tension in an interlocking relationship. As illustrated in
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(47) To assemble the example shelf, P anchors 20b and 20d may be interlocked to features 42a and 42c of lateral-type framing element 42, and vertical-type framing elements 40a and 40c may be placed on features 42a and 42c such that P anchors 20b and 20d and features 42a and 42c are received in cooperative slots 41a and 41c of framing elements 40a and 40c. Lateral-type framing element 38 may then be placed on top of framing elements 40a and 40c such that features 39a and 39c thereof project through slots 38a and 38c in framing member 38. Features 39a and 39c may be sized and configured to project beyond the upper surface of framing member 38 such that vertical-type framing members 36a and 36c may be placed on top of framing member 38 with slots 37a and 37c thereof receiving features 39a and 39c of framing members 40a and 40c.
(48) P anchors 20a and 20c may then be interlocked with slots 34a and 34c in lateral-type framing member 34, and framing member 34 may be placed on framing members 36a and 36c such that P anchors 20a and 20c interlock with slots 35a and 35c of framing members 36a and 36c.
(49) Framing members 40a and 40c respectively include openings 40b and 40d through which tensioning devices 22a and 22c may be inserted to respectively engage their hooks with P anchors 20a/20b and 20c/20d, and the ratchets of the tensioning devices 22a and 22c may be actuated to apply tension to the cords and thereby compression lock framing members 36a, 36c, 40a, 40c, 34, 38, and 42 together under tension in an interlocking relationship. As illustrated in
(50) The shelf illustrated in
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(53) As also illustrated in
(54) It should be noted that, in this embodiment, a C anchor effectively serves a dual function as both a framing member and an anchor point. Thus, for example, C anchors 44, 46 and framing member 52 collectively engage one another in an interlocking relationship. Furthermore, framing member 52 is oriented in a generally transverse orientation relative to C anchors 44, 46. Moreover, opposing anchor points, taking the form of slots or tension cleats 44c, 46c, are respectively defined on or otherwise coupled to C anchors 44, 46, such that tensioning device 12 applies tension between these anchor points and draws the C anchors 44, 46 and framing member 52 together under tension in the interlocking relationship.
(55) Now turning to
(56) To assemble the sample bed frame, C anchors 44 and 48 may be pressure locked onto framing member 62 using tensioning device 12c, C anchors 54 and 58 may be pressure locked onto framing member 62 using tensioning device 12d, C anchors 46 and 50 may be pressure locked onto framing member 68 using tensioning device 12g and C anchors 56 and 60 may be pressure locked onto framing member 68 using tensioning device 12h. C anchors 44 and 46, and C anchors 54 and 56, may be pressure locked onto framing member 64 using respective tensioning devices 12a and 12b, while C anchors 48 and 50, and C anchors 58 and 60, may be pressure locked onto framing member 66 using respective tensioning devices 12e and 12f, thereby completing assembly of the example bed frame, as illustrated in
(57) As such, it will be appreciated that the manner by which transversely-oriented framing members are secured to one another in an interlocking relationship and drawn together under tension by a tensioning mechanism are fundamentally similar for each of the example furniture components illustrated in
(58) While the present invention has been illustrated by a description of various embodiments, and while these embodiments have been described in some detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The various features of the invention may be used alone or in any combination depending on the needs and preferences of the user. This has been a description of the present invention, along with methods of practicing the present invention as currently known. However, the invention itself should only be defined by the appended claims.