Sheet feeding apparatus with nip guide member
09764914 · 2017-09-19
Assignee
Inventors
Cpc classification
B65H5/068
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/1341
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0676
PERFORMING OPERATIONS; TRANSPORTING
B65H3/5261
PERFORMING OPERATIONS; TRANSPORTING
B65H3/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H3/52
PERFORMING OPERATIONS; TRANSPORTING
B65H3/66
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
B65H3/56
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet feeding apparatus has a conveying roller, a separation member which presses against the conveying roller to form a separation nip portion that separates received sheets one by one, a feeding member configured to feed a sheet towards the separation nip portion, a nip guide member having a first guide portion configured to contact with a leading edge of the sheet fed by the feeding member and a second guide portion disposed at facing position to the conveying roller and configured to guide the sheet abutted with the first guide portion for the separation nip portion and a biasing member configured to bias the nip guide member. The nip guide member rotates around a rotation shaft and the second guide portion is disposed at predetermined distance from the conveying roller and moves in a direction of separating from the conveying roller against biasing force by the biasing member.
Claims
1. A sheet feeding apparatus comprising: a conveying roller; a separation member which presses against the conveying roller to form a separation nip portion that separates received sheets one by one; a feeding member configured to feed a sheet towards the separation nip portion; a nip guide member including a first guide portion configured to contact with a leading edge of the sheet fed by the feeding member and a second guide portion disposed at facing position facing the conveying roller and configured to guide the sheet to the separation nip portion; a biasing member configured to bias the nip guide member; and a restricting portion configured to regulate a position of the nip guide member, wherein in a case that thickness of a sheet bundle fed by the feeding member is larger than a distance between the second guide portion and the conveying roller so that the second guide portion is pressed by the sheet bundle, the second guide portion of the nip guide member is pushed by the sheet bundle to make the nip guide member move apart from the restricting portion in opposition to biasing force of the biasing member, and wherein in a case that the first guide portion is pressed by the sheet fed by the feeding member, the nip guide member is positioned on the restriction portion by using a pressing force caused by the first guide portion to be pressed by the sheet and a biasing force of the biasing member.
2. The sheet feeding apparatus according to claim 1, further comprising a support member configured to movably support the nip guide member.
3. The sheet feeding apparatus according to claim 1, further comprising a sheet storing portion which is capable of loading a plurality of fed sheets and which includes a restricting wall surface that restricts a leading end of a loaded sheet in a feeding direction, wherein the restricting wall surface is arranged closer to a sheet in the sheet storing portion relative to the nip guide member.
4. The sheet feeding apparatus according to claim 1, wherein the restricting portion is further configured to regulate a movement of the nip guide member.
5. The sheet feeding apparatus according to claim 1, wherein the nip guide member is contacted with the restricting portion to be positioned in a case that the first guide portion is pressed by the sheet fed from the feeding member.
6. The sheet feeding apparatus according to claim 1, wherein the first guide portion is disposed at an upstream side from the second guide portion in a sheet conveying direction.
7. The sheet feeding apparatus according to claim 1, wherein the first guide portion and the second guide portion are different surfaces of the nip guide member.
8. The sheet feeding apparatus according to claim 7, wherein the first guide portion is a surface facing the feeding member and not facing the conveying roller.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
First Embodiment
(20) Hereinafter, an image forming apparatus such as a laser beam printer (hereinafter, referred to as a “printer”) and a sheet feeding portion as a sheet feeding apparatus mounted on the image forming apparatus according to an embodiment of the invention will be exemplarily described with reference to
(21) As illustrated in
(22) In the apparatus main body 1a, a process cartridge 7 internally provided with a process unit well-known for image formation is arranged detachably attachable over the sheet feeding portion 13. Inside the process cartridge 7, a photosensitive drum 7a as an image bearing member is embedded. In the photosensitive drum 7a, an image is written by irradiating laser light from a laser exposure device 8 based on image information.
(23) A transfer roller 9 is pressed onto the photosensitive drum 7a. A toner image formed on a surface of the photosensitive drum 7a is transferred to the sheet S fed from the sheet feeding portion 13 when it passes through a transfer portion between the photosensitive drum 7a and the transfer roller 9. It is noted that the process cartridge 7, the laser exposure device 8, and the transfer roller 9 constitute an image forming portion for forming an image on a sheet S fed from the sheet feeding portion 13.
(24) A fixing device 10 is arranged in the downstream side of the transfer portion. The fixing device 10 applies heat and pressure to the sheet S subjected to the image transfer to fix the toner image transferred onto the sheet S. Then, the sheet S subjected to the image fixation is conveyed and discharged by a pair of discharge rollers 11 to a discharge tray 12 provided in an upper surface of the apparatus while an image surface faces the ground. Referring to
(25) Next, a sheet feeding portion 13 as a sheet feeding apparatus will be described in more detail with reference to
(26) The sheet feeding portion 13 includes a sheet cassette 2 capable of loading and storing a sheet bundle Sa and configured detachably attachable to the apparatus main body 1a, a pickup roller 3 serving as a feed member, and a pair of separation rollers 20. A pair of separation rollers 20 includes a feed roller 4 serving as a conveying member and a retard roller 5 serving as a separation member arranged to face the feed roller 4. The retard roller 5 is pressurized onto a feed roller 4 by a spring (not illustrated) with a predetermined contact force at all times.
(27) The sheet cassette 2 has a cassette frame F and a sheet supporting plate 22 in the cassette frame. The sheet supporting plate 22 loads a sheet bundle Sa which is arranged such that an upstream side serves as a rotation supporting point, and a downstream side can be lifted and lowered. In addition, the upstream side of the sheet supporting plate 22 is lifted to cause the uppermost sheet S of the loaded sheet bundle Sa to abut on the pickup roller 3, and the uppermost sheet S is fed by rotating the pickup roller 3.
(28) A pair of separation rollers 20 includes a feed roller 4 and a retard roller 5 arranged to face the feed roller 4. An electromagnetic clutch 29 is installed in an end portion of a feed roller shaft 4a that supports the feed roller 4 in
(29) A retard roller shaft 5a is installed in a holder 39 vertically slid movably or pivotably supported, and the retard roller 5 is supported by the retard roller shaft 5a. In addition, a torque limiter (not illustrated) is provided between the retard roller 5 and the retard roller shaft 5a. The retard roller 5 is pressurized to the feed roller 4 with a predetermined contact pressure as the holder 39 receives a force upwardly applied by the compression spring 25.
(30) The pickup roller 3 is supported by a holder 40 rotatably supported by the feed roller shaft 4a as a supporting point that supports the feed roller 4. In addition, the pickup roller 3 is configured to receive rotation from the feed roller 4 via an idler gear 38 interposed between the pickup roller 3 and the feed roller 4 as illustrated in
(31) A nip guide member 26 for smoothly guiding a sheet S to the separation nip portion N of a pair of separation rollers 20 is arranged between the pickup roller 3 and a pair of separation rollers 20. The nip guide member 26 receives a force to a stopper (restricting member) 28 that restricts a guide leading-end 26c located between the pickup roller 3 and the separation nip portion N to be close to the feed roller 4 by a predetermined distance h (
(32) Specifically, the leading end of the nip guide member 26 has the sloped guide surface 26a for guiding a sheet bundle to the separation nip portion N while the sheet bundle is loosened in a wedge shape (by deviating a leading end with a slope). The nip guide member 26 is rotatably supported while the rotation shaft 26b is used as rotation supporting point. The shaft 26b is provided on the cassette frame F of the sheet cassette 2. The nip guide member 26 receives a force from a pair of compression springs 27 (refer to
(33) The nip guide member 26 abuts on the stopper 28 serving as a restricting member such that the sloped guide surface 26a has a predetermined angle (30°<θ<70° in this embodiment) with respect to a direction where a sheet S is fed (hereinafter, referred to as a sheet feeding direction P). As the nip guide member 26 abuts on the stopper 28, rotation is restricted such that the nip guide member 26 is prevented from further approaching the feed roller 4.
(34) The predetermined angle θ changes as the loading amount of sheet bundle Sa loaded on the sheet cassette 2 changes. This predetermined angle θ is set such that a leading end of a sheet S is not trapped even when various types of sheets are fed regardless of strength of rigidity of a sheet S, degree of roughness of a cutting surface, a high frictional coefficient of a surface, and the like.
(35) It is noted that the rotation shaft 26b and the compression spring 27 constitute a support member. The support member supports the nip guide member 26 such that the nip guide member 26 does not recede from the feed roller 4 when the thickness t (
(36) The electromagnetic clutch 29 is turned on at a predetermined feed timing when a sheet is fed, so that a rotational driving force provided from a driving source (not illustrated) is transmitted to the feed roller 4. As a result, the feed roller 4 is rotated counterclockwise in
(37) A plurality of sheets S fed by the pickup roller 3 can be loaded on the sheet cassette 2. The sheet cassette 2 has a sheet storage portion having a restricting wall surface 30 for regulating leading ends of the loaded sheets in a feeding direction. The restricting wall surface 30 is arranged in a side close to the sheet S inside the sheet cassette 2 (inside the sheet storing portion) relative to the nip guide member 26. A positional relationship between the restricting wall surface 30 and the nip guide member 26 may be similarly applied to second to fourth embodiments described below.
(38) Next, a series of feeding operations of the sheet feeding portion 13 will be described with reference to
(39) Specifically, a sheet bundle Sa is loaded on the sheet cassette 2, and the sheet cassette 2 is installed in the apparatus main body 1a, the sheet supporting plate 22 is lifted, and the uppermost sheet S of the sheet bundle Sa moves to a predetermined height. The pickup roller 3 receives a force applied to the sheet cassette 2 side from the compression spring 23 so that the uppermost sheet S abuts on the pickup roller 3 with a predetermined pressure.
(40) As a feeding signal is transmitted from the apparatus main body 1a, a driving source (not illustrated) is driven such that the electromagnetic clutch 29 is turned on at a predetermined feed timing. As a result, the feed roller 4 and the pickup roller 3 rotate counterclockwise so that the uppermost sheet S of the sheet bundle Sa starts moving toward the nip guide member 26.
(41) Here, both the case where a single sheet S of the sheet bundle Sa is fed by the pickup roller 3 and the case where a plurality of sheets S is fed will be described with reference to
(42) As illustrated in
(43) Therefore, even when various types of sheets are fed, a posture of the nip guide member 26 does not change, and a sheet S is consistently guided to the separation nip portion N by the nip guide member 26 at all times. In addition, when a single sheet S is fed to the separation nip portion N, a torque limiter (not illustrated) connected to the retard roller 5 is idled by a frictional force between the feed roller 4, the sheet S, and the retard roller 5. As a result, the retard roller 5 co-rotates the sheet S fed in the sheet feeding direction (refer to
(44) As a first case, as illustrated in
(45) In this case, as a sheet bundle Sa bumps, the nip guide member 26 receives a force in the arrow direction Q and is applied a force to rotate clockwise with the rotation shaft 26b as a supporting point. However, the position of the nip guide member 26 is restricted by the stopper 28. In addition, as several sheets surpassing the sloped guide surface 26a reaches the separation nip portion N, it is possible to separate a bundle of sheets S one by one without rotating the retard roller 5 because a frictional force between sheets S is weaker than a load of the torque limiter (not illustrated).
(46) As a result, only the uppermost sheet S making contact with the feed roller 4 out of a plurality of the fed sheets S is conveyed to the downstream side, and the remaining sheets S are blocked by the retard roller 5 remaining stationary and stay in the separation nip portion N.
(47) As a second case, as illustrated in
(48) In this case, a bundle of sheets S is nipped between the top (apex) of the sloped guide surface 26a and the feed roller 4. Then, a reactive force of the nipping force is generated in the nip guide member 26 in the arrow direction R. In addition, as illustrated in
(49) As a result, the nipping force applied to a bundle of sheets S is reduced. In addition, when a bundle of sheets S reaches the separation nip portion N as it is, a frictional force between sheets S is weaker than the load of the torque limiter. Therefore, it is possible to loosen the bundle of sheets S without rotating the retard roller 5. Accordingly, only the uppermost sheet of the sheet bundle is conveyed to the downstream side.
(50) In order to rotate (retract) the nip guide member 26 in this manner when a bundle of sheets S is nipped between the feed roller 4 and the guide leading-end 26c (
(51) The rotation shaft 26b of the nip guide member 26 is positioned as illustrated in
(52) The nip guide member 26 is rotatably supported by the support member (including the rotation shaft 26b and the compression spring 27), and the first embodiment is characterized in the position of the rotation shaft 26b of the support member. The shaft center SC (rotation center) of the rotation shaft 26b is arranged in an area C interposed between first and second straight lines A and B (indicated by the hatching area). The first straight line A is a line extending opposite to the pickup roller 3 and perpendicularly to the sloped guide surface 26a in an abutment portion where the leading end of the sheet S fed from the pickup roller 3 abuts on the sloped guide surface 26a. The second straight line B is a line extending to connect a feed roller shaft 4a of the feed roller 4 and the guide leading-end 26c closest to the feed roller 4. In addition, it is a condition that the area C where the feed roller shaft 4a of the feed roller 4 is located includes the first straight line A (laid on the first straight line) and does not include the second straight line B (is not laid on the second straight line).
(53) The nip guide member 26 is positioned such that the nip guide member 26 does not project from the restricting wall surface 30 (
(54) In this regard, the case where a position of the shaft center SC of the rotation shaft 26b of the nip guide member 26 is arranged in the area C of
(55) In
(56) Specifically, when a bundle of sheets S bumps into the sloped guide surface 31a of the nip guide member 31, the nip guide member 31 receives a force Q in a direction perpendicular to the sloped guide surface 31a from the bundle of sheets S as illustrated in
(57) In this configuration, when a thick sheet having high rigidity or a sheet having a rough cutting surface is fed, a leading end of a sheet may be trapped in the sloped guide surface 31a so that a conveyance timing is delayed, or a jam may occur as the sheet fails to further advance to the downstream side. In addition, since the retard roller 5 further projects from the nip guide member 31, a curvature increases in a position where a leading end of a sheet bumps into the retard roller 5, and an abutment angle of a leading end of a sheet on the retard roller 5 increases. As a result, a thin sheet having low rigidity may be damaged in a leading end of the sheet, or a jam may occur as the sheet fails to further advance toward the downstream side.
(58) A sheet feeding portion having a configuration in which the rotation shaft 32b which rotatably supports the nip guide member 32 is positioned in the left side of the second straight line (refer to
(59) Specifically, when a bundle of sheets S bumps into the sloped guide surface 32a of the nip guide member 32, the nip guide member 32 receives a force Q in a direction perpendicular to the sloped guide surface 32a from a bundle of sheets S as illustrated in
(60) Referring to
(61) Since a reactive force of the nipping force is applied to the nip guide member 32 in the arrow direction R, the nip guide member 32 is applied a force to rotate clockwise with the rotation shaft 32b as a supporting point to recede from the feed roller 4. However, the nip guide member 32 fails to rotate due to restriction of the stopper 33. In addition, while the nipping force between the apex of the sloped guide surface 32a and the feed roller 4 is applied to a sheet S, each bundle of sheets S is conveyed to the separation nip portion N by rotation of the feed roller 4.
(62) If each bundle of sheets is conveyed in a nipped state in this manner, a large pressure is vertically applied to the sheet bundle, and a frictional force between sheets increases compared to the load of the torque limiter. Therefore, the retard roller 5 co-rotates as the sheet S moves (driven rotation). Accordingly, a bundle of sheets S is conveyed to the downstream side as it is without being loosened, so that the sheets are overlappingly conveyed.
(63) As described above, in the sheet feeding portion 13 of first embodiment, the rotation shaft 26b of the nip guide member 26 is provided in the area C (
(64) While the sheet feeding portion 13 having the pickup roller 3, the feed roller 4, and the retard roller 5 has been exemplarily described in the first embodiment, the same effect can also be obtained using the following feeding method. Specifically, a single feeding roller may be used as the pickup roller and the feed roller, or a retard feeding method may be employed, in which a driving force is transmitted such that the retard roller rotates in a direction opposite to the sheet feeding direction. In addition, sheets may be separated using a non-rotating member such as a separation pad instead of the retard roller as a separation member. Furthermore, the same effect can also be obtained using a sheet feeding apparatus that does not have a sheet cassette for storing a sheet bundle or a lifting and lowering sheet supporting plate for loading a sheet bundle. This may similarly apply to second to fourth embodiments described below.
(65) As described above, according to the first embodiment, when various types of sheets bump into the sloped guide surface 26a of the nip guide member 26, it is possible to stably guide the sheet S to the separation nip portion N without moving the nip guide member 26 regardless of a single sheet or a bundle of sheets.
(66) When a bundle of sheets advances as it is and is nipped between the top (apex) of the nip guide member 26 and the feed roller 4, the nip guide member 26 is retracted. As a result, it is possible to prevent overlapping conveyance caused by performing conveyance while a bundle of sheets S is nipped between the leading end of the nip guide member 26 and the feed roller 4.
(67) Finally, responding to a high speed, miniaturization, and applicability to various media of the image forming apparatus 1 such as a printer, it is possible to reliably separate and feed sheets one by one to the image forming portions 7, 8, and 9 in the downstream side without a delay and damage to a sheet.
Second Embodiment
(68) Next, a second embodiment of the invention will be described with reference to
(69) Similar to the first embodiment, according to the second embodiment, a sheet feeding portion 13 (
(70) Referring to
(71) Referring to
(72) A spring abutment member 37 is fixed in a position facing a lower-end rear part of the rotating member 34d in a side wall 2a of a sheet cassette 2 (a near-side side wall is intentionally omitted in
(73) It is noted that the rotation shaft 34b and the compression spring 35 constitute a support member. This support member is configured such that the nip guide member 34 does not recede from the feed roller 4 when a thickness t (
(74) The nip guide member 34 is rotatably supported by the support member (including the rotation shaft 34b and the compression spring 35). The second embodiment is characterized in a position of the rotation shaft 26b of this support member. The shaft center SC1 (rotation center) of the rotation shaft 34b is provided in an area D interposed between first and second straight lines A and B. The first straight line A is a line extending opposite to the pickup roller 3 perpendicularly to the sloped guide surface 34a in an abutment portion where the leading end of the sheet S fed from the pickup roller 3 abuts on the sloped guide surface 34a. The second straight line B is a line extending to connect a feed roller shaft 4a of the feed roller 4 and the guide leading-end 34e closest to the feed roller 4. In addition, it is a condition that the area D where the feed roller shaft 4a of the feed roller 4 is located includes the first straight line A and does not include the second straight line B.
(75) When a bundle of sheets S bumps into the sloped guide surface 34a of the nip guide member 34, the nip guide member 34 is applied a force to rotate counterclockwise with the rotation shaft 34b as a supporting point. However, a lower-end front part of the nip guide member 34 is restricted by the stopper 36, and further rotation is prohibited.
(76) As illustrated in
(77) Since a reactive force of the nipping force is generated in the arrow direction R, the nip guide member 34 rotates clockwise with the rotation shaft 34b as a supporting point to recede (leave) from the feed roller 4 as illustrated in
(78) Since a frictional force between sheets of the sheet bundle also decreases, the retard roller 5 does not rotate by a load of a torque limiter and can loosen a sheet bundle even when a bundle of sheets S reaches the separation nip portion N as it is. As a result, only a single uppermost sheet of the sheet bundle is conveyed to the downstream side.
(79) In the sheet feeding portion 13 of second embodiment in which the rotation shaft 34b of the nip guide member 34 is provided in the area D of
Third Embodiment
(80) Next, a third embodiment of the invention will be described with reference to
(81) A nip guide member 41 includes a sloped guide surface 41a approximately planar and a slide slit 41b. The nip guide member 41 is supported so as to vertically slide with an inclination along a pair of guide pins 43 provided in the cassette frame F of the sheet cassette 2. It is noted that the lower guide pin 43 in the drawings serves as a restricting member.
(82) The nip guide member 41 receives a force from a compression spring 42 serving as a biasing member to approach the feed roller 4 and is positioned as the lower guide pin 43 abuts on the slide slit 41b. The nip guide member 41 is positioned such that the sloped guide surface 41a has a predetermined angle θ with a sheet S fed by the pickup roller 3. It is noted that the slide slit 41b, the compression spring 42, and the guide pin 43 constitute a support member.
(83) According to the third embodiment, the nip guide member 41 is slidably supported by the support member (including the slide slit 41b, the compression spring 42, and the guide pin 43). The third embodiment is characterized in the position of the support member. The slide direction (direction of the slide slit 41b) matches an approximate straight line of a virtual arc whose rotation center 44 exists at infinity in an area E interposed between the first and second straight lines A and B in an abutment position where a leading end of the fed sheet abuts on the sloped guide surface 41a.
(84) In the third embodiment, the first straight line A is a straight line extending perpendicularly to the sloped guide surface 41a, and the second straight line B is a straight line extending to connect the feed roller shaft 4a of the feed roller 4 and the guide leading-end 41e. In addition, it is a condition that the area E where rotation center 44 existing at infinity is located includes the first straight line A and does not include the second straight line B.
(85) When a bundle of sheets S bumps into the sloped guide surface 41a of the nip guide member 41, the nip guide member 41 is applied a force to move to the upper right side along the slide slit 41b. However, the movement is restricted because the nip guide member 41 already abuts the lower guide pin 43.
(86) As illustrated in
(87) Then, a reactive force thereof is directed in the arrow direction R, and the nip guide member 41 vertically moves along the slide slit 41b to recede from the feed roller 4 as illustrated in
(88) In addition a frictional force between sheets of a sheet bundle is also reduced. Therefore, the retard roller 5 does not rotate by a load of the torque limiter even when a bundle of sheets S reaches the separation nip portion N as it is. As a result, the sheet bundle is loosened. In addition, only the uppermost sheet of the sheet bundle is fed to the downstream side.
(89) Similar to the first and second embodiments, in the third embodiment in which the slide slit 41b is provided in the nip guide member 41 as described above, it is possible to reliably separate and feed each sheet of a sheet bundle Sa in the sheet cassette 2 to the downstream side without damage at a predetermined timing.
Fourth Embodiment
(90) Next, a fourth embodiment of the invention will be described with reference to
(91) Referring to
(92) The virtual rotation center 47 is an intersection between a straight line 46c that passes through a center of the slide slit 41c and is perpendicular to a slide direction and a straight line 46d that passes through a center of the slide slit 41d and is perpendicular to the slide direction. Since the virtual rotation center 47 is located in an area F similar to the hatching area E described in
(93) Similar to the third embodiment, in the fourth embodiment, the nip guide member 41 is slidably supported by the support member (including the slide slits 41c and 41d, the compression spring 42, and the guide pins 43). The fourth embodiment is characterized in the location of the support member. The slide direction (direction of the slide slits 41c and 41d) matches a direction of the approximate straight line of a virtual arc whose rotation center 47 exists at infinity in the area F interposed between the first and second straight lines A and B in an abutment position where a leading end of the fed sheet abuts on the sloped guide surface 41a.
(94) Similar to the third embodiment, in the fourth embodiment, the first straight line A is a straight line extending perpendicularly to the sloped guide surface 41a, and the second straight line B is a straight line extending to connect the feed roller shaft 4a of the feed roller 4 and the guide leading-end 41e. In addition, it is a condition that the area F where the rotation center 47 existing at infinity is located includes the first straight line A and does not include the second straight line B.
(95) Similar to the third embodiment, in the fourth embodiment in which the slide slits 41c and 41d are provided in the nip guide member 41, it is possible to reliably separate and feed each sheet of a sheet bundle Sa loaded on the sheet cassette 2 without damage at a predetermined timing.
(96) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.