Systems and methods for multi-fluid geothermal energy systems
09765604 · 2017-09-19
Assignee
Inventors
Cpc classification
F03G7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/16
FIXED CONSTRUCTIONS
Y02E10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A method for extracting geothermal energy from a geothermal reservoir formation. A production well is used to extract brine from the reservoir formation. At least one of nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) may be used to form a supplemental working fluid which may be injected into a supplemental working fluid injection well. The supplemental working fluid may be used to augment a pressure of the reservoir formation, to thus drive a flow of the brine out from the reservoir formation.
Claims
1. A multi-fluid geothermal energy production method for extracting geothermal energy from a reservoir formation containing brine for use in geothermal energy production system operably associated with an electrical power grid, the method comprising: using a production well to extract brine from the reservoir formation; injecting at least one of liquid nitrogen (N.sub.2) and carbon dioxide CO.sub.2, as a supplemental working fluid, into a supplemental working fluid injection well and using the supplemental working fluid to augment a pressure in the reservoir formation, to thus drive a flow of the brine, and eventually the supplemental working fluid, up the production well and out from the reservoir formation, to enable the brine to be used to help generate electric power, the supplemental working fluid injection well being located a first distance from the production well; and using a plurality of brine re-injection wells arranged to at least partially circumscribe the supplemental working fluid injection well, each said brine re-injection well being located at one or more distances which are all greater than the first distance, to re-inject the brine recovered from the reservoir formation back into the reservoir formation, the brine being re-injected as needed to at least partially force the injected supplemental working fluid toward the production well, the re-injected brine flowing toward the supplemental working fluid injection well along a path without intervening production of the re-injected brine along the path.
2. The method of claim 1, further comprising injecting sufficient quantities of the liquid nitrogen into the production well to provide artificial lift and thereby enhance well productivity.
3. The method of claim 2, further comprising co-injecting the liquid nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) as the supplemental working fluid into at least one of the supplemental working fluid injection well to augment a pressure in the reservoir formation.
4. The method of claim 1, wherein the injecting at least one of liquid nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) comprises injecting carbon dioxide (CO.sub.2) as a supplemental working fluid into the supplemental working fluid injection well, and further comprising using the production well and the supplemental working fluid injection well to recirculate the carbon dioxide.
5. The method of claim 1, further comprising at least one of: wherein the injecting of the liquid nitrogen comprises injecting pure liquid nitrogen, followed by ceasing the injection of the pure liquid nitrogen and then injecting only carbon dioxide as the supplemental working fluid; or wherein the injecting of the liquid nitrogen comprises injecting the pure liquid nitrogen and then ceasing the injection of the pure liquid nitrogen and injecting a mixture of the pure liquid nitrogen and carbon dioxide as the supplemental working fluid; or wherein the injecting of the liquid nitrogen comprises injecting the pure liquid nitrogen and then ceasing the injection of the pure liquid nitrogen and injecting brine as the supplemental working fluid.
6. The method of claim 1, further comprising using a brine production well, located at a horizontal distance from the production well that is greater than that of the brine re-injection well, to withdraw portions of the brine that have been introduced to the reservoir formation via the brine re-injection wells.
7. The method of claim 1, further comprising using at least a portion of the brine extracted from the production well for cooling purposes in a power plant.
8. The method of claim 1, further comprising: using an additional production well and an additional supplemental working fluid injection well, configured to operate at a different elevation level from the production well and the supplemental working fluid injection well, to recirculate the brine.
9. The method of claim 8, further comprising using the production well and the supplemental working fluid injection well to recirculate the supplemental working fluid.
10. A geothermal energy production method for extracting geothermal energy from a reservoir formation containing brine, the method comprising: using a production well to extract the brine from the reservoir formation; using a supplemental working fluid injection well to inject a supplemental working fluid formed by at least one of nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) into the reservoir formation, and to use the supplemental working fluid to augment a pressure in the reservoir formation, to thus drive a flow of the brine, and eventually the supplemental working fluid, up the production well and out from the reservoir formation; using a plurality of brine re-injection wells arranged to at least partially circumscribe the supplemental working fluid injection well, to re-inject brine extracted from the reservoir formation back into the reservoir formation, the brine re-injection wells being positioned such that each of the brine re-injection wells is located at a greater horizontal distance from the production well than the supplemental working fluid injection well is located, the brine being re-injected as needed to at least partially force the injected supplemental working fluid toward the production well, the re-injected brine flowing toward the supplemental working fluid injection well along a path without intervening production of the re-injected brine along the path; and using an additional brine production well to extract portions of the brine that have been re-injected via the brine re-injection wells.
11. The method of claim 10, wherein using a supplemental working fluid injection well to inject a supplemental working fluid formed by at least one of nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) into the reservoir formation, further comprises using a plurality of supplemental working fluid injection wells to inject at least one of nitrogen and carbon dioxide into the reservoir formation, and locating the plurality of supplemental working fluid injection wells to at least partially circumscribe the production well.
12. The method of claim 11, wherein the plurality of supplemental working fluid injection wells are at least partially circumscribed by the plurality of brine re-injection wells.
13. The method of claim 12, wherein using an additional brine production well to extract portions of the brine that have been re-injected via the brine re-injection well, further comprises using a plurality of brine production wells to extract portions of the brine, and locating the plurality of brine production wells to at least partially circumscribe the plurality of brine re-injection wells.
14. The method of claim 11, wherein one of the plurality of supplemental working fluid injection wells or one of the plurality of brine re-injection wells is used to create a hydraulic divide in the reservoir formation, the hydraulic divide operating to store a quantity of energy.
15. The method of claim 10, further comprising co-injecting both of the nitrogen (N.sub.2) and the carbon dioxide (CO.sub.2) into the supplemental working fluid injection well to augment the pressure in the reservoir formation.
16. The method of claim 10, further comprising using a portion of the extracted brine for cooling a subsystem at a power plant.
17. A multi-fluid geothermal energy production system operably associated with an electrical power grid for extracting geothermal energy from a reservoir formation of brine, the system comprising: at least one production well to extract the brine from the reservoir formation; at least one supplemental working fluid injection well for injecting a supplemental working fluid formed by at least one of nitrogen (N.sub.2) and carbon dioxide (CO.sub.2) into the reservoir formation and using the injected supplemental working fluid to augment a pressure in the reservoir formation, to thus enhance a drive of flow of the brine, and eventually the at least one of nitrogen and carbon dioxide, up the at least one production well and out from the reservoir formation; and a plurality of brine re-injection wells arranged to at least partially circumscribe the at least one supplemental fluid injection well, to re-inject the brine recovered from the reservoir formation back into the reservoir formation, the brine re-injection wells being configured such that an amount of re-injected brine will at least partially force the injected supplemental working fluid toward the at least one production well, the re-injected brine flowing toward a most proximate of the at least one supplemental working fluid injection well along a path without intervening production of the re-injected brine along the path.
18. The system of claim 17, wherein the nitrogen comprises pure nitrogen, and wherein the system is further configured to operate as one of: to stop injecting the pure nitrogen and to thereafter inject carbon dioxide (CO.sub.2) into the at least one supplemental working fluid injection well; or to stop injecting the pure nitrogen and to inject a mixture of the nitrogen and carbon dioxide into the at least one supplemental working fluid injection well; or to stop injecting the pure nitrogen and to inject brine.
19. The system of claim 17, further comprising: an additional production well located at a greater horizontal distance from the at least one production well than the re-injection well to extract portions of the brine injected back into the reservoir formation via the re-injection wells to thus relieve pressure in subterranean areas adjacent to the reservoir formation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION
(5) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
(6) To address the above-described operational challenges, the present disclosure describes a plurality of approaches in which significant quantities of one or more supplemental working/pressure-support fluids may be injected into a geothermal reservoir formation to support high production flow rates. In at least one embodiment the present disclosure describes a system and method for generating pressure sufficiently high to drive high production flow rates of native brine and, eventually, the supplemental working fluid itself.
(7) An important goal of the systems and methods of the present disclosure is to minimize the parasitic cost of powering the working-fluid recirculation system. As noted above, two key factors affecting this parasitic cost are the formation permeability of the geothermal resource and whether sufficient formation pressure exists in that resource to drive artesian flow in the production wells.
(8) Referring to
(9) In
(10) Referring to
(11) With specific reference to
(12) With reference to
(13) Because the system 10 has the option of using a readily available supplemental working fluid (i.e., N.sub.2), it is not constrained to continuous, steady supplemental working fluid injection operations. As a result, the geothermal operators have the option of injecting a significant fraction of the supplemental working fluid (i.e., N.sub.2) during times of minimum power demand or during times of peak power availability from intermittent renewable sources of power, such as wind and solar. Hence, the system 10 can be integrated into power grids to provide an efficient means for bulk energy storage. While the system 10 is well suited for sedimentary formations, it may also be suitable for fractured crystalline rock.
(14) After supercritical CO.sub.2 and/or N.sub.2 is injected it will then tend to migrate to the gas cap at the top of the reservoir (not shown), which would grow with time, and provide ongoing pressure support for brine and supplemental working fluid (i.e., CO.sub.2 and N.sub.2) production. If N.sub.2 were to flow back to the brine production well 12a, it would mix with and be co-produced with the brine, reducing the density of the fluid mixture in the well. The reduction in fluid density would reduce the pressure gradient in the well, which could also result in flashing of the hot geothermal brine. Either one of these effects would result in artificial lift, thereby increasing the flow rate of brine. Therefore, variants of the present disclosure can be useful in augmenting the flow rate of brine production wells by virtue of N.sub.2-enhanced artificial lift.
(15) The above-described multi-fluid energy recovery approach may also be deployed in a staged manner. For example, Stage 1 may involve recirculation of pure N.sub.2 between the injection wells 14a and production wells 12b (and possibly 12a) in
(16) While the teachings of the present disclosure are highly advantageous for applications involving sedimentary reservoirs, they can also be advantageous for deep reservoirs in crystalline rock. In the latter case, the geothermal resource may lack both formation permeability and brine. In such cases it may be advantageous to deploy a two-stage approach, similar to what is described above, except that Stage 2 would involve CO.sub.2 injection. In deep crystalline-rock settings, matrix porosity and permeability will be small, with virtually all formation porosity and permeability being in the fractures. Fluid recirculation will primarily occur in a volume of rock where fractures may have been hydraulically stimulated by injection operations, with little possibility for the leak-off of the working fluid. In such instances the net storage of CO.sub.2 would be quite low, with a high percentage of produced CO.sub.2 being recirculated. In such cases geothermal energy production per net mass of stored CO.sub.2 would be high, enhancing economic viability. An important benefit of this approach is that N.sub.2 injection during Stage 1 would displace native brine (as well as brine from any hydraulic fracture operations) from the connected fractures between the injectors and producers. Therefore, the CO.sub.2 that is injected during Stage 2 would be less likely to contact water. This is significant because dry CO.sub.2 is much less corrosive than wet CO.sub.2. Consequently, the geothermal system would involve two working fluids (e.g., N.sub.2 and dry CO.sub.2), which would be much less likely to pose operational challenges associated with recirculating brine, such as those caused by reactions with the formation rocks and by scale in wellbores and surface equipment. It would also pose fewer operational challenges than what would be associated with recirculating wet CO.sub.2, such as corrosion in wellbores and surface equipment.
(17) Still another advantage of the two-stage N.sub.2/CO.sub.2 approach described above is that it does not require “make up” water (or brine), which would be particularly valuable at geothermal sites where water resources are scarce. Deployment of the two-stage N.sub.2/CO.sub.2 approach in impermeable crystalline rock would not require the use of concentric rings of producers and injectors, as illustrated in
(18) Prior work with N.sub.2 injection has been applied in oil reservoirs using the gravity-drainage, double-displacement process. Typically this involves injecting gas up-dip in the oil reservoir and producing oil down-dip in that reservoir. This method works in oil reservoirs where a distinct gas cap exists at the top of a dipping reservoir. Whether or not the teachings described herein concerning supplementing working-fluid injection are applied in a dipping or non-dipping geothermal reservoir, they can be deployed with a well configuration that takes advantage of the gravity-drainage, double-displacement process. For oil reservoirs, the injected gas may be CO.sub.2, flue gas, methane, or N.sub.2. The largest oil reservoir using the N.sub.2-injection-driven, gravity-drainage, double-displacement process is the Cantarell Complex in the Gulf of Mexico. This oil field, which is operated by Pemex (Petroleos Mexicanos), generates N.sub.2 using the largest air separation unit (ASU) in the world. N.sub.2 injection operations at the Cantarell Complex, which began in 2000, have proceeded very smoothly with little down time, and have successfully increased oil production rates for more than a decade.
(19) The supplemental working fluid approach described herein is unique in several respects, and one especially because it is targeted to displace brine for geothermal heat extraction, and also because the injected N.sub.2 can function as a working fluid for heat extraction. Thus, the system 10 and its variants described herein may be highly effective when the geothermal formation has a distinct dip, by injecting the supplemental working fluids (CO.sub.2 and/or N.sub.2) up-dip, and producing geothermal brine down-dip. When the geothermal formation does not have a distinct dip, the system 10, with its four concentric rings 12-18 of wells, may be highly effective in using the supplemental-working-fluid-injection-driven, gravity-drainage, double-displacement process to displace brine to the production wells 12. When the geothermal reservoir either consists of a very thick permeable layer or consists of stacks of permeable layers sandwiched between relatively impermeable layers, the approach implemented using the system 10 can be deployed with multiple levels of injection and production wells (
(20) The system 10 and its variants described herein are also unique because it can be used to enable bulk energy storage to address supply/demand imbalances for electrical grids. The system 10 and its variants enables the parasitic power load for fluid recirculation (dominated by supplemental working fluid injection) to be shifted in time, which provides bulk energy storage. The process of turning the production wells on and off (analogous to how a spillway is used in pumped hydroelectric storage) also provides bulk energy storage.
(21) Still another advantage of the present system 10 and its variants is that the net storage of injected supplemental working fluid displaces an equivalent volume of supplemental make-up brine for reinjection into the geothermal formation and/or for water-cooling purposes in the geothermal power plant. A distinct advantage is that the supplemental make-up brine is derived from the same formation in which it will be re-injected. Consequently, that make-up brine will be chemically compatible with the formation. Had the make-up brine been imported from a different formation, there would be a significant possibility that the brine would not be chemically compatible with the formation, which could lead to operational challenges. Hence, with the system 10 and its variants, N.sub.2 injection can serve multiple valuable functions: (1) pressure support to drive artesian flow, (2) working fluid for heat extraction, (3) bulk energy storage, (4) providing chemically compatible make-up brine for re-injection, (5) providing brine for cooling purposes in the geothermal power plant, (6) providing artificial lift that will enhance brine production in brine production wells, and (7) providing artificial lift to CO.sub.2 production in supplemental working fluid production wells that are producing some CO.sub.2.
(22) Still another advantage of the present system 10 and its variants is that it reduces or eliminates the need for submersible pumps. Submersible pumps are costly and pose operational challenges. The parasitic power load associated with submersible pumps can be quite large, particularly for low temperature geothermal resources. The operating lifetime of submersible pumps decreases significantly with increasing temperature. Therefore, the operating and maintenance costs associated with submersible pumps can be quite high for medium to high temperature geothermal resources. Moreover, there are geothermal resources with temperatures that are simply too high for any conventional submersible pump to survive. The system 10 also has the potential of generating production well flow rates that are significantly greater than those that would be achievable using submersible pumps. Thus, the system 10 and methodology described herein, along with their variants, can take full advantage of the large productivity inherent to long-reach horizontal wells, which is economically valuable, particularly for very deep geothermal resources. The system 10 and its variants, because of the significantly enhanced flow rates, may also be able to take advantage of geothermal resources where temperature of the extracted brine would not be sufficient to make the energy recovery operation cost efficient, if submersible pumps (with their lower flow rates) were required.
(23) The systems and methods for geothermal energy production described herein represent a significant advance in the art by adding the option of using N.sub.2. Providing the use of N.sub.2 as one option for a supplemental working fluid is especially advantageous because N.sub.2 can be separated from air at much lower cost than captured CO.sub.2, it is not corrosive and will not geochemically react with the formation, and has no raw material supply risk, as is discussed by Buscheck, T. A., Chen, M., Hao, Y., Bielicki, J. M., Randolph, J. B., Sun, Y., and Choi, H., “Multi-Fluid Geothermal Energy Production and Storage in Stratigraphic Reservoirs”, Proceedings of the Geothermal Resources Council 37.sup.th Annual Meeting, 2013. Using N.sub.2 also enables bulk energy storage, while mitigating any possible operational issues with CO.sub.2. The systems and methods of the present disclosure arrange injection and production wells in such a way as to conserve the supplemental working fluids and pressure, thereby improving the efficiency of energy production and storage operations. Thus, the systems and methods of the present disclosure obtain maximum energy production and storage benefits from fluid-injection operations. The systems and methods disclosed herein are especially advantageous in part because they use multiple working fluids for heat extraction and power generation, including the following combinations: (1) brine and CO.sub.2, (2) brine and N.sub.2, or (3) brine, CO.sub.2 and N.sub.2, which provides operational flexibility and the ability to optimize heat sweep. This is a significant improvement over brine-based and CO.sub.2-based geothermal power systems.
(24) It should also be appreciated that geothermal heat is the only renewable energy source with a constant flux, unlike the major renewable energy technologies (wind and solar), which are variable and subject to uncertainty in the availability of the primary energy resource. Because the systems and methods disclosed herein can store energy in the form of pressurized fluids, they can selectively produce hot fluids and generate power when grid power demand is high, as well as reduce or stop that production when power demand is low. Thus, the systems and methods disclosed herein can deliver renewable energy to customers when it is needed, rather than when the supply of wind, solar, and hydro energy happens to be greatest, which can have a transformational impact in realizing the full potential of the major renewable energy sources.
(25) Lastly, it will be appreciated that a significant advantage of the variants of the system 10 and the methods discussed herein is that a plurality of fluids are used for geothermal heat extraction. This “multi-fluid” approach (brine with N.sub.2, brine with CO.sub.2, or brine with mixtures of N.sub.2 and CO.sub.2) to geothermal heat extraction may provide a number of advantages, not the least of which is significantly enhancing operational flexibility and adaptability to better address the needs of specific geothermal reservoir formations.
(26) While various embodiments have been described, those skilled in the art will recognize modifications or variations which might be made without departing from the present disclosure. The examples illustrate the various embodiments and are not intended to limit the present disclosure. Therefore, the description and claims should be interpreted liberally with only such limitation as is necessary in view of the pertinent prior art.