Flexible lance drive positioner apparatus
11248860 ยท 2022-02-15
Assignee
Inventors
- Joseph A. Schneider (Durango, CO, US)
- Jeffery R. BARNES (Ignacio, CO, US)
- John L. KRAUSER (Durango, CO, US)
Cpc classification
F28G15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G1/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28G15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus for positioning a flexible lance drive device in registry with an opening into a heat exchanger tube sheet includes a flat plate bracket adapted to be bolted parallel to a flange of the heat exchanger. The bracket carries a stub tube fastened to and extending normal to the flat bracket. A rotary drive is removably fastened to the stub tube and has a rotary disc rotatable in a plane parallel to the tube sheet. A slotted box rail has a proximal end clamped to the rotary disc and a linear drive assembly is removably fastened to the slotted box rail. A guide tube collet block assembly clamped to the linear drive assembly removably supports a flexible lance drive and guide tube to guide a flexible lance between the lance drive and a selected one of a plurality of tubes penetrating through the heat exchanger tube sheet.
Claims
1. An apparatus for positioning a flexible lance drive device in registry with an opening into a heat exchanger tube sheet, the apparatus comprising: a flat bracket adapted to be fixed directly to or adjacent to a heat exchanger tube sheet, the bracket carrying a stub tube fastened to and extending normal to the flat bracket, wherein the stub tube has a central axis and a plurality of lateral through bores intersecting the central axis; a rotary drive removably fastened to the stub tube, the rotary drive having a first air motor coupled through a worm gear to a rotary disc rotatable about the central axis in a plane parallel to the tube sheet; a slotted box rail having a proximal end clamped to the rotary disc of the rotary drive; and a linear drive assembly removably fastened to the slotted box rail, the linear drive assembly including a second air motor coupled to a drive sprocket configured to engage slots in the slotted box rail for movement of the linear drive assembly back and forth along the slotted box rail; and a guide tube collet block assembly clamped to the linear drive assembly, wherein the guide tube collet block assembly is configured to removably support flexible lance drive device and guide a flexible lance between the flexible lance drive device and a selected one of a plurality of tubes penetrating through the heat exchanger tube sheet in order to feed the flexible lance into, through and back out of the selected tube.
2. The apparatus according to claim 1 wherein each of the through bores in the stub tube is spaced 30 degrees apart from an adjacent through bore and the rotary drive has a tubular coupling adapted to fit over the stub tube and may be selectively fixed on the stub tube with a locking pin extending through the coupling and through an aligned stub tube through bore.
3. The apparatus according to claim 1 wherein the rotary drive includes a slew drive housing carrying a worm gear fastened to the rotary disc rotatable about the central axis.
4. The apparatus according to claim 3 further comprising a reduction gearbox fastening the first air motor to the slew drive housing.
5. The apparatus according to claim 3 wherein the rotary disc has a pair of parallel grooves in a surface thereof configured to receive and align the proximal end of the slotted box rail to the rotary disc.
6. The apparatus according to claim 1 wherein the rotary drive includes a housing that has a cylindrical portion supporting the worm gear adjacent an open circular top opening and the rotary disc is a circular top plate fastened to the worm gear and closing the top opening of the cylindrical portion of the housing, wherein the top plate has first and second parallel recessed grooves formed therein defining a diametric channel in the top plate extending across the top plate for receiving the proximal end of the slotted box rail therein.
7. The apparatus according to claim 6 wherein the rotary drive includes a rail retainer fastened to the circular top plate and extending over a portion of the first groove.
8. The apparatus according to claim 7 further comprising an eccentric cam lever assembly fastened to the circular top plate adjacent the second groove for removably clamping the slotted box rail in the diametric channel.
9. A rotary drive for use in an apparatus for positioning a flexible lance drive device in registry with an opening into a heat exchanger tube sheet, the rotary drive comprising: a slew drive housing having a cylindrical portion supporting an annular worm gear therein adjacent a circular top opening and a circular top plate fastened to the annular worm gear, the circular top plate closing the top opening of the cylindrical portion of the slew drive housing, wherein the circular top plate has first and second parallel recessed grooves therein defining a diametric channel in and extending across the circular top plate for receiving an end portion of a box rail therein; a rail retainer fastened to the top plate extending over a portion of the first groove; and an eccentric cam lever assembly fastened to the top plate adjacent the second groove, wherein the rail retainer and cam lever assembly cooperate to receive and hold the end of the box rail in the diametric channel in the circular top plate.
10. The rotary drive according to claim 9 further comprising an air motor coupled through a reduction gear assembly to a worm contained within the slew drive housing operably coupled to the annular worm gear.
11. The rotary drive according to claim 10 wherein the reduction gear assembly includes a gearbox housing fastened to the slew drive housing containing a plurality of meshed spur gears coupled to the worm.
12. The rotary drive according to claim 9 further comprising a bottom member fastened to a bottom of the slew drive housing, the bottom member having a circular flange portion and a tubular portion extending from the flange portion.
13. The apparatus according to claim 1 wherein the rotary drive includes a housing and a bottom member fastened to the housing, the bottom member having a circular flange portion and a tubular portion extending from the flange portion over the stub tube fastening the rotary drive to the flat bracket.
14. The apparatus according to claim 13 wherein the tubular portion of the bottom member has a pair of diametrically opposite lateral bores therethrough configured to align with one or more of the stub tube through bores.
15. The apparatus according to claim 14 further comprising a locking pin removably insertable through the lateral bores and two of the stub tube through bores to fasten the rotary drive to the flat bracket.
16. An apparatus for positioning a flexible lance drive device in registry with an opening into a heat exchanger tube sheet, the apparatus comprising: a flat plate bracket adapted to be bolted parallel to a flange of the heat exchanger adjacent the heat exchanger tube sheet so as to extend parallel to the flange, the flat plate bracket carrying a stub tube fastened to and extending normal to the flat plate bracket, wherein the stub tube has a central axis and a plurality of lateral through bores intersecting the central axis; a rotary drive removably fastened to the stub tube, the rotary drive having a first air motor coupled through a worm gear to a rotary disc rotatable in a plane parallel to the heat exchanger tube sheet; a slotted box rail having a proximal end clamped to the rotary disc of the rotary drive; and a linear drive assembly removably fastened to the slotted box rail, the linear drive assembly including a second air motor coupled to a drive sprocket configured to engage slots in the slotted box rail for movement of the linear drive assembly back and forth along the slotted box rail; and a guide tube collet block assembly clamped to the linear drive assembly, wherein the guide tube collet block assembly is configured to removably support the flexible lance drive device and guide a flexible lance between the lance drive device and a selected one of a plurality of tubes penetrating through the heat exchanger tube sheet in order to feed the flexible lance into, through and back out of the selected tube.
17. The apparatus according to claim 16 wherein each of the through bores in the stub tube is spaced 30 degrees apart from an adjacent through bore and the rotary drive has a tubular coupling adapted to fit over the stub tube and may be selectively fixed on the stub tube with a locking pin extending through the coupling and through an aligned stub tube through bore.
18. The apparatus according to claim 16 wherein the guide tube collet block assembly includes a collet block fastened to one end of a guide tube and a dovetail slide fastened to one side of the collet block, the dovetail slide adapted to fit within a complementary clamp slot in the linear drive assembly to hold the guide tube collet block assembly to the linear drive assembly.
19. The apparatus according to claim 18 wherein the linear drive assembly include a pair of opposed rail slides fastened to a carriage plate for engaging raised corners of the box rail and guiding the linear drive assembly as it is driven via the drive sprocket engaging slots along the box rail.
20. The apparatus according to claim 16 wherein the linear drive assembly includes a guide tube removably fastened to the collet block via a bolted collet block cap.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) An exemplary embodiment of an apparatus 100 in accordance with the present disclosure is shown in
(18) This plate bracket 108 has a mounting stub tube 116 fastened thereto that extends normal to the plate bracket 108. The stub tube 116, visible in
(19) A rotary drive 120 is removably fastened to the stub tube 116 via a tubular coupling sleeve 122 that is pinned to the stub tube 116 via a locking pin 124 passing through the coupling sleeve 122 and one set of the through bores 118, as shown in
(20) The rotary drive carries a rotatable disc 126 that is rotated by a first air motor 128 operating through a reduction gear set 130 and annular worm gear 132. The rotary drive can rotate the disc 126 to any angular position about the stub tube 116. The rotatable disc 126 has a manual cam clamp 134 and cleat that removably captures a proximal end of a slotted box rail 136 to the rotatable disc 126 as is shown in
(21) A linear drive assembly 140 is movably fastened to the box rail 136 and is shown in
(22) Fastened to the linear drive assembly 140 is a tractor guide tube collet block assembly 150, separately shown in
(23) The collet block 152 is configured to removably support a flexible lance drive 200 thereto as shown in
(24) The apparatus 100 further preferably includes a control station 160 which is configured to be remotely positioned from the rotary drive 120 fastened to the tube sheet 104 by a suitable distance to permit an operator to operate the apparatus 100 without undue exposure to fluid spray. Typically the control station 160 is positioned on a floor and spaced perhaps 20 feet from the tube sheet 104. Air hoses (not shown) connect the control station to the first and second air motors 128 and 148 in a conventional manner.
(25) This control station 160 includes a control air pressure regulator, an inline oiler and a removable tethered remote box to permit an operator to move away from the control station while controlling lance feed rate of the flexible lance, rotation of the box rail 136 via the first air motor 128 on the rotary plate 126 and linear position of the collet block 152 and guide tube 154 along the box rail 136 via the second air motor 148. The flexible lance tractor drive 200 is described in detail U.S. Pat. No. 10,272,480 B2, mentioned previously.
(26) An alternative configuration of an apparatus 300 in accordance with the present disclosure is shown in
(27) This plate bracket 108 has a mounting stub tube 116 fastened thereto that extends normal to the plate bracket 108. The stub tube 116, visible in
(28) A rotary drive 120 is removably fastened to the stub tube 116 via a tubular coupling sleeve 122 that is pinned to the stub tube 116 via a locking pin 124 passing through the coupling sleeve 122 and one set of the through bores 118, as shown in
(29) The rotary drive 120 carries a rotatable disc 126 that is rotated by a first air motor 128 operating through a reduction gear set 130 and worm gear 132. The rotary drive can rotate the disc 126 to any angular position about the stub tube 116. The rotatable disc 126 has a manual cam clamp 134 and cleat that removably captures a portion of a slotted box rail 136 to the rotatable disc 126 as is shown in
(30) A linear drive assembly 140 is movably fastened to the box rail 136. This linear drive assembly 140 has a carriage plate 142 to which are fastened a pair of opposed rail slides which engage raised corners of the box rail 136 to permit the carriage plate 142 to ride on the box rail 136. The drive assembly 140 also has a drive sprocket 146 rotatably mounted to the carriage plate 142 that is operated by a second air motor 148. This drive sprocket 146 engages the ladder type slots in the slotted box rail 136 to position the linear drive assembly 140 at any desired position along the box rail 136.
(31) Fastened to the linear drive assembly 140 is a tractor guide tube collet block assembly 150. This guide tube collet block assembly 150 includes a rectangular collet block 152 and is fastened to one end of an elongated guide tube 154 which has its other end positioned close to but not touching the tube sheet 104. In the embodiment 300 shown in
(32) The collet block 152 is configured to removably support a flexible lance drive 200 thereto. The lance drive 200 is configured to guide and drive a flexible lance between the lance drive 200 and a selected one of a plurality of tubes 102 penetrating through the heat exchanger tube sheet 104. In this manner the flexible lance is fed into, through and back out of the selected tube 102.
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(37) Many changes may be made to any one of the apparatus 100 or 300, which will become apparent to a reader of this disclosure. For example, the box rail 136 may be a slotted I beam or other configuration. The air motors could be replaced with electrical stepper motors or other electrical motor types. The manual cam clamps could be replaced by bolted connections. Alternative to the configurations shown in
(38) The rotary drive assembly 120 is shown separately in
(39) A bottom member 410, best seen in
(40) The tubular sleeve 122 of the bottom member 410 is sized to slip over and down onto the stub tube 116 of the bracket 108. The sleeve 122 of the bottom member 410 has a pair of diametrically opposite lateral bores 416 therethrough which align with a pair of lateral bores 118 through the stub tube 116 above described. A locking pin 124 is pushed through the lateral bores 416 and through a set of the stub tube bores 118 to lock rotary position of the slew drive housing 402 in any one of six positions around the stub tube axis.
(41) The cylindrical worm gear portion 406 of the slew drive housing 402 has an open circular end 414 exposing the annular worm gear 132 just below a circular rim 414 of the cylindrical portion 406. A circular top plate or disc 126 is bolted to the worm gear 132 and substantially closes the open end 414 of the cylindrical worm gear portion 406 of the slew drive housing 402.
(42) This circular top plate 126 is unique and clearly shown in
(43) Attached to the top plate 126, as shown in
(44) The reduction gearbox 408 attached to the worm portion 404 of the slew drive housing 402 contains gear set 130, visible in
(45) Many changes may be made to the embodiments described herein that will be clearly apparent to a person skilled in the art reading this disclosure. All such changes, alternatives and equivalents in accordance with the features and benefits described herein, are within the scope of the present disclosure. Any or all of such changes and alternatives may be introduced without departing from the spirit and broad scope of my disclosure and invention as defined by the claims below and their equivalents.