Vane-rotary gas compressor
09765783 ยท 2017-09-19
Assignee
Inventors
Cpc classification
F04C18/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0863
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas compressor comprising a compressor main body including an approximately cylindrical rotor, a cylinder, a plurality of plate-like vanes formed to abut on the inner circumferential surface of the cylinder, and two side blocks is disclosed. A plurality of compression rooms is arranged inside the compressor main body so as to compress a medium and discharge the compressed high-pressure medium. A back-pressure-supplying groove supplies the back-pressure so as to project the vane toward the inner circumferential surface of the cylinder is arranged. An outer circumferential edge portion of the back-pressure-supplying groove is formed so as to increase a distance from a rotational center of the rotor toward the front side in the rotational direction of the rotor. A sectional surface area of a communication portion between the vane groove and the back-pressure-supplying groove increases until they are separated according to the rotation of the rotor.
Claims
1. A gas compressor comprising: a compressor main body including an approximately cylindrical rotor which rotates integrally with a rotational axis, a cylinder including an inner circumferential surface having a contour shape which surrounds an outer circumferential surface of the rotor, a plurality of plate-like vanes slidably inserted into a vane groove formed in the rotor, each of the plurality of plate-like vanes having a leading end portion which abuts on the inner circumferential surface of the cylinder through a back-pressure from the vane groove, and two side blocks which cover each leading end portion of both of the rotor and the cylinder, wherein a plurality of compression rooms which are partitioned by the outer circumferential surface of the rotor, the inner circumferential surface of the cylinder, each inside surface of both side blocks, and the vane is arranged inside the compressor main body to compress a compression medium supplied to the compression room and discharge the compression medium at high pressure, a back-pressure-supplying groove which communicates with a bottom portion of the vane groove during compression process of the compression medium and supplies the back-pressure to the bottom portion of the vane so as to project the vane toward the inner circumferential surface of the cylinder is arranged on a surface facing an end surface of the rotor on at least one of the two side blocks, the back-pressure-supplying groove includes a leading end portion having an outer circumferential edge portion, an end portion and a leading end corner portion, and the back-pressure-supplying groove is formed to have a distance in the rotational direction of the rotor between a front side of the outer circumferential edge portion and a rotation center of the rotor, which increases in the rotational direction of the rotor, the leading end corner portion connecting the outer circumferential edge portion and the end portion to configure a radius.
2. The gas compressor according to claim 1, wherein the end portion of the circumferential edge portion is formed linearly, and the bottom portion of the vane groove is separated from the back-pressure-supplying groove by crossing the end portion in the circumferential direction in a final stage of the compression process of the compression medium in the compression room.
3. The gas compressor according to claim 1, wherein the bottom portion of the vane groove communicates with a high-pressure-supplying hole to which a back-pressure which is higher than the back-pressure supplied from the back-pressure-supplying groove is supplied in a non-communication area after the bottom portion of the vane groove is separated from the back-pressure-supplying groove in a final stage of the compression process of the compression medium in the compression room.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are included to provide further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate Embodiments of the invention and, together with the specification, serve to explain the principle of the invention.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) Hereinafter, Embodiments of the present invention will be described with reference to the drawings.
Embodiment 1
(11)
(12) [Entire Configuration of Compressor 1]
(13) The compressor 1 shown in the figure is configured, for example, as a part of an air-conditioning system which performs a cooling operation through heat of evaporation of a cooling medium, and arranged on a circulation path of the cooling medium with the other components of the air conditioning system, such as a condenser, an expansion valve, and an evaporator (neither of these are shown in figures). As the air-conditioning system, an air conditioner installed in a vehicle (automobile and so on) in order to control the temperature inside the vehicle is considered for example.
(14) The compressor 1 compresses a refrigerant gas as a gaseous cooling medium which is drawn from the evaporator in the air-conditioning system and supplies the compressed refrigerant gas to the condenser of the air conditioning system. The condenser condenses the compressed refrigerant gas and sends out the refrigerant gas to the expansion valve as high-pressure liquid refrigerant. The high-pressure liquid refrigerant becomes low pressure through the expansion valve, and is sent out to the evaporator. The low-pressure liquid cooling medium is vaporized in the evaporator by absorbing heat from air around, and cools the air around the evaporator through the heat exchange with the heat of vaporization.
(15) As shown in
(16) The front head 3 is shaped like a flap so as to cover the opening-end surface of the main body case 2, and it is fixed around the opening-end portion on one side of the main body case 2 by a bolt. The front head 3 includes a suction port 7 which sucks the low-pressure refrigerant gas from the evaporator (not shown) in the air-conditioning system, and the main body case 2 includes a discharge port (not shown) which discharges the high-pressure refrigerant gas compressed by the compressor main body 5 towards the condenser (not shown) in the air-conditioning system.
(17) As shown in
(18) A suction room 16 (refer to
(19) An outer end surface of the front side block 14 is fastened and fixed by a plurality of bolts to the inner circumferential surface of the front head 3 around the opening-end portion. On the other hand, the outer circumferential surface of the rear side block 15 is fitted to the inner circumferential surface of the main body case 2. Thus, the front side block 14 side portion of the compressor main body 5 housed in the housing 4 is fastened and fixed by a bolt to the front head 3, and the rear side block 15 side portion of the compressor main body 5 is held so as to fit to the inner circumferential surface of the housing 2.
(20) The electromagnetic clutch 6 is arranged on the outer surface side of the front head 3, thereby a rotational driving force from the engine is transmitted to a pulley 19 through a belt (not shown), One end portion (left side portion in
(21) During the operation of the compressor 1 (compressor main body 5), the armature 20 is absorbed on the side surface of the pulley 19 by the excitation of an electromagnet 21 which is arranged inside the pulley 19, and thereby, the driving force from the engine which is transmitted to the pulley 19 through a belt (not shown) is further transmitted to the rotational axis 10 (rotor 11) through the armature 20.
(22) [Configuration and Operation of Compressor Main Body 5]
(23) As shown in
(24) Each vane 13 is arranged slidably in a vane groove 23 which is formed in the rotor 11 and projects from the outer circumferential surface 11a of the rotor 11 toward the outside by the back-pressure of refrigerant, oil which is supplied to a bottom portion 23a of the vane groove 23. In
(25) The sectional surface of the inner circumferential surface 12a of the cylinder 12 on a portion surrounding the outer circumferential surface 11a of the rotor 11 has an approximately ellipsoidal shape. The volume of each compression room 22a and 22b repeatedly increases and decreases during the suction process and compression process of the refrigerant gas in accordance with the rotation of the rotor 11. The compressor 1 (compressor main body 5) of Embodiment 1 includes two suction processes and a compression process during one rotation of the rotor 11.
(26) The cylinder 12 includes each suction hole (not shown) in order to suck the refrigerant gas G1 into each compression room 22a and 22b, and each discharge hole 24a and 24b in order to discharge the refrigerant gas G2 which is compressed through each compression room 22a and 22b.
(27) In detail, the low-pressure refrigerant gas G1 which is supplied from the suction room 16 is sucked into the compression rooms 22a and 22b through each suction hole (not shown) formed in the cylinder 12 during the process in which each volume of the compression room 22a and 22b increases, and the refrigerant gas which is confined in the compression rooms 22a and 22b is compressed during the process in which the volume of the compression rooms 22a and 22b decreases. Thereby, the refrigerant gas becomes high-temperature and high-pressure gas. Then, the high-temperature and high-pressure refrigerant gas G2 is discharged through each discharge hole 24a and 24b toward discharge chambers 25a and 25b as the space partitioned by the cylinder 12, housing 2, and both side blocks 14 and 15 is surrounded.
(28) Each discharge chamber 25a and 25b includes a discharge valve 26 which prevents the backward flow of the refrigerant gas toward the compression rooms 22a and 22b side, and a valve support member 27 which prevents the discharge valve 26 from excessively deforming (warpage). The high-temperature and high-pressure refrigerant gas G2 which is discharged from discharge holes 24a and 24b toward discharge chambers 25a and 25b is conducted into the oil separator 18 disposed in the discharge room 17 from discharge openings 28a and 28b formed in the rear side block 15.
(29) The oil separator 18 separates the refrigerant oil which is included with the refrigerant gas (oil for a vane back-pressure which is leaked into the compression rooms 22a and 22b from the vane groove 23 formed in the rotor 11) from the refrigerant gas by use of the centrifugal force. In detail, the high-pressure refrigerant gas G2 from the compression rooms 22a and 22b is discharged toward each discharge hole 24a and 24b, and is conducted into the oil separator 18 through the discharge chambers 25a and 25b and the discharge openings 28a and 28b, and so on. Thereby, the refrigerant gas is circulated spirally along the inner circumferential surface of the oil separator 18 so as to separate the refrigerant oil included in the refrigerant gas from the refrigerant gas by the centrifugal force.
(30) As shown in
(31) The refrigerant oil R which is confined in the bottom portion of the discharge room 17 is supplied to the bottom portion 23a of the vane groove 23 through an oil path 29a formed in the rear side block 15 and the drain groove 30 (refer to
(32) Similarly, the refrigerant oil R accumulated in the bottom portion of the discharge room 17 is supplied to the bottom portion 23a of the vane groove 23 through the oil paths 29a and 29b formed in the rear side block 15, an oil path 31 formed in the cylinder 12, an oil path 32 formed in the front side block 14, and a drain groove 33 for supplying the back-pressure (refer to
(33)
(34) The refrigerant oil R which is supplied to the vane groove 23 through the drain grooves 30 and 33 has a medium pressure which is lower than that of the discharge atmosphere inside the discharge room 17 as a result of an influence of the pressure drop caused by the fact that the refrigerant oil R passes through a narrow clearance formed between a shaft bearing and the outer circumferential surface of the rotational axis 10.
(35) The compressor 1 of Embodiment 1 includes a ring-shaped oil groove 34 and a high-pressure-supplying hole 35 (refer to
(36) The oil groove 34 is formed along the outer circumferential surface of the rotational axis 10. One end portion of the high-pressure-supplying hole 35 communicates with the oil groove 34 and the other end portion opens to the end surface of the front side block 14 on the rotor 11 side. As shown in
(37) Thereby, in the final stage of the compression process (state just before the refrigerant gas is discharged), the refrigerant oil R in the discharge room 17 is supplied as the vane back-pressure to the bottom portion 23a of the vane groove 23 through the oil paths 29a and 29b formed in the rear side block 15, the oil path 31 formed in the cylinder 12, the oil path 32 formed in the front side, block 14, the oil groove 34, and the high-pressure-supplying hole 35 by the high-pressure atmosphere caused by the refrigerant gas of the discharge pressure which is discharged to the discharge room 17. The vane back-pressure herein has a level which is almost the same as the discharge pressure (higher than the medium pressure) of the refrigerant gas discharged to the discharge room 17 because the pressure drop in the supplying path is small.
(38) Next, the drain groove 30 formed in the rear side block 15 as a back-pressure-supplying groove will be described in detail.
(39) As shown in
(40) In the above-described situation, because the bottom portion 23a of the vane groove 23 is separated from a leading end portion 30a of the drain-groove on the front side in the rotational direction of the rotor 11 in the drain groove 30 (hereinafter, referred to as just a leading end portion of the drain groove) in accordance with the rotation of the rotor 11 in the final stage of the compression process of the refrigerant gas, that is, a communicating condition in which the bottom portion 23a of the vane groove 23 communicates with the leading end portion 30a of the drain groove is changed to a non-communicating condition in which the drain groove 30 (leading end portion 30a of the drain-groove) is separated from the bottom portion 23a of the vane groove 23, the refrigerant oil R is accumulated in the bottom portion 23a of the vane groove 23 so as to raise the vane back-pressure. As a result of raising the vane back-pressure, the vane 13 can be prevented from chattering.
(41) On the other hand, as shown in a comparative example (conventional example) in
(42) Thereby, because the flow rate of the refrigerant oil which is supplied to the bottom portion 23a of the vane groove 23 from the drain groove 30 increases in a high-speed operation, if the sectional surface area A of the communication portion is small, and before the bottom portion 23a of the vane groove 23 which communicates with the drain groove 30 is separated from the leading end portion 30a of the drain groove 30, the back-pressure may excessively rise as a result of the fact that the predetermined quantity of refrigerant oil accumulated in the bottom portion 23a of the vane groove 23 cannot flow toward the drain groove 30 side.
(43) Thereby, the leading end portion of the vane 13 strongly rubs the inner circumferential surface 12a of the cylinder 12 and the abrasion amount increases. Herein, when the leading end portion of the vane 13 strongly rubs the inner circumferential surface 12a of the cylinder 12, a loss in the power required for operating the air compressor 1 increases.
(44) Therefore, in Embodiment 1, as shown in
(45) As shown in
(46) Thus, the sectional surface area A of the connection portion between the bottom portion 23a of the vane groove 23 and the leading end portion 30a of the drain groove (end portion 30a2 in the circumferential direction) increases significantly, compared with the comparative example (conventional example) shown in
(47) Therefore, the sectional surface area A between the bottom portion 23a and the leading end portion 30a (end portion 30a2 in the circumferential direction) of the drain groove 30 can be enlarged before the leading end portion 30a (end portion 30a2 in the circumferential direction) of the drain groove 30 is separated from the bottom portion 23a of the vane groove 23 under the communicating condition in accordance with the rotation of the rotor 11.
(48) As described above, because the sectional surface area A of the communication portion can be enlarged before the bottom portion 23a of the vane groove 23 under the communicating condition is separated from the leading end portion 30a of the drain groove 30, the predetermined quantity of the refrigerant oil accumulated in the bottom portion 23a of the vane groove 23 can be flowed (released) toward the drain groove 30 side in the high-speed operation, even if the flow rate of the refrigerant oil supplied to the bottom portion 23a of the vane groove 23 from the drain groove 30 increases, for example.
(49) Thereby, the excessive rise of the back-pressure can be prevented under the condition before the bottom portion 23a of the vane groove 23 in the communicating condition in accordance with the rotation of the rotor 11 is separated from the leading end portion 30a (end portion 30a2 in the circumferential direction) of the drain groove 30.
(50) Thereby, the chattering in the vane 13 can be prevented, and the abrasion caused by the fact that the leading end portion of the vane 13 strongly rubs the inner circumferential surface 12a of the cylinder 12 can be prevented.
(51) Additionally, in Embodiment 1, the high-pressure-supplying hole 35 is configured so as to communicate with the bottom portion 23a of the vane groove 23 after the bottom portion 23a of the vane groove 23 is separated from the drain groove 33, that is, the communicating condition in which the bottom portion 23a of the vane groove 23 communicates with the drain groove 33 changes to the non-communicating condition in which the vane groove 23 is separated from the drain groove 33 in the final stage of the compression process, as shown in
(52) Thereby, the chattering in the vane 13 can be prevented even if the pressure in each compression room 22a and 22b rises, because the refrigerant oil having approximately the same pressure with the discharge pressure is supplied as the vane back-pressure to the bottom portion 23a of the vane groove 23 from the high-pressure supply hole 35 in the final stage of the compression process (just before the discharge of refrigerant gas).
(53) Herein, when the back-pressure inside the bottom portion 23a rises up to the discharge pressure or more after the bottom portion 23a of the vane groove 23 which communicates with the drain groove 33 is separated from the drain groove 33 in the final stage of the compression process, a part of the back-pressure can be released toward the communicating high-pressure-supplying hole 35 side. Thereby, the excessive rise of the back-pressure can be prevented.
Embodiment 2
(54)
(55) As shown in
(56) Similar to Embodiment 1 as shown in the
(57) Similar to Embodiment 1, the sectional area A of the communication portion can be enlarged before the bottom portion 23a of the vane groove 23 is separated from the leading end portion 30a of the drain groove 30 in Embodiment 2. Therefore, even if the flow rate of the refrigerant oil accumulated in the bottom portion 23a of the vane groove 23 from the drain groove 30 increases, the predetermined quantity of refrigerant oil which is accumulated in the bottom portion 23a of the vane groove 23 can be flowed (released) to the drain groove 30 side, in the high-speed operation, for example. Thus, the excessive rise of the back-pressure can be prevented.
(58) The outer circumferential edge portion of the leading end portion 30a of the drain groove on the front side of the rotational direction of the rotor in the drain groove 30 which is arranged in the rear side block 15 is configured to increase the distance from the rotational center of the rotor toward the front side of the rotational direction in the above-described Embodiments. Such a configuration can be also applied to the drain groove 33 on the front side block 14 side.
(59) According to the gas compressor in Embodiments of the present invention, the outer circumferential edge portion of the back-pressure-supplying groove is formed so as to increase the distance from the rotational center of the rotor towards the front side in the rotational direction of the rotor, and the sectional surface area of the communication portion between the bottom portion of the vane groove and the leading end portion of the back-pressure-supplying groove increases until the bottom portion of the vane groove is separated from the leading end portion of the back-pressure-supplying groove on the front side in the rotational direction of the rotor in accordance with the rotation of the rotor in the final stage of the compression process of a compression medium in the compression room.
(60) Thus, the predetermined amount of the oil accumulated in the bottom portion of the vane groove can be released easily toward the back-pressure-supplying groove before the back-pressure-supplying groove and the van groove become under a non-communicating condition by enlarging the sectional surface area of the communication portion. Thereby, the back-pressure rise before the bottom portion of the vane groove is separated from the leading end portion of the back-pressure-supplying groove is inhibited. Collaterally with the above, the chattering in the vane can be prevented at the same time as the abrasion caused by the fact that the leading end portion of the vane strongly rubs the inner circumferential surface of the cylinder with the excessive rise of the back-pressure can be prevented because the excessive rise of the back-pressure after the bottom portion of the vane groove is separated from the back-pressure-supplying groove can be inhibited.
(61) Although Embodiments of the present invention have been described above, the present invention is not limited thereto. It should be appreciated that variations may be made in Embodiments described by persons skilled in the art without departing from the scope of the present invention.