Nanostructured metal oxide compositions for applied photocatalysis
09764959 · 2017-09-19
Assignee
Inventors
Cpc classification
Y02P20/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J23/08
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/2982
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
B01J23/08
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A nanostructured metal oxide composition comprising hydroxides or oxygen vacancies or both hydroxides and oxygen vacancies on its surface is described. A process for preparing the nanostructured metal oxide composition comprising hydroxides or oxygen vacancies or both hydroxides and oxygen vacancies on its surface, which hydroxides and oxygen vacancies can participate in chemical reactions, which composition is prepared by a method selected from the group of methods comprising: i) controlled thermally induced dehydroxylation of nanostructured metal hydroxide precursors; ii) thermochemical reaction of said nanostructured metal oxide with hydrogen gas; iii) vacuum thermal treatment of said nanostructured metal oxide; and iv) aliovalent doping with a lower oxidation state metal. A photocatalyst comprising a nanostructured metal oxide composition comprising an optimal loading of hydroxides or oxygen vacancies or both hydroxides and oxygen vacancies on its surface, which hydroxides and/or oxygen vacancies can participate in chemical or physical reactions.
Claims
1. A nanostructured metal oxide composition comprising both hydroxide groups and oxygen vacancies on its surface, wherein the composition comprises hydroxylated indium oxide nanoparticles (In.sub.2O.sub.3−x(OH).sub.y), where x and y are integer or non-integer values and where x is greater than 0 and less than 3 and y is greater than 0 and less than 6.
2. The composition according to claim 1, wherein said nanostructured metal oxide composition has an average particle size of from about 1000 nm to about 1 nm.
3. The nanostructured metal oxide composition as claimed in claim 1, wherein the metal is selected from the group of metals consisting of a main group, a transition group and a rare earth group metal.
4. The composition according to claim 1, wherein said nanostructured metal oxide composition adsorbs carbon dioxide physically or chemically or both physically and chemically.
5. The composition according to claim 4, wherein said nanostructured metal oxide composition has an electronic configuration that provides long-lived photo-generated electron and hole-pairs, increasing the opportunity for charge transfer between the composition and adsorbed surface species.
6. The composition according to claim 5, wherein the charge transfer between the composition and the adsorbed surface species occurs through direct transfer of charge to the adsorbed surface species.
7. The composition according to claim 1, wherein said nanostructured metal oxide comprises a nanoparticle film or nanoparticles dispersed onto a support material.
8. The composition according to claim 7 wherein said nanoparticle film is formed using a method selected from the group consisting of sputtering, spin-coating, dip-coating, drop-casting, spray-coating, pulsed laser deposition and electro-spinning.
9. The composition according to claim 1, wherein the nanostructured metal oxide composition has a shape selected from the group consisting of solid spheres, cylinders, disks, platelets, hollow spheres and tubes.
10. The composition according to claim 1, wherein the metal oxide is a semiconductor having an electronic band-gap between 1 eV and 4.0 eV and a forbidden electronic band-gap.
11. The composition according to claim 1, wherein the metal oxide is photoactive towards the reduction of CO.sub.2 in the gas phase or the liquid phase.
12. The composition according to claim 1, wherein the nanostructured metal oxide composition is prepared by a method selected from the group of methods comprising: i) controlled thermally induced dehydroxylation of nanostructured metal hydroxide precursors; ii) thermochemical reaction of said nanostructured metal oxide with hydrogen gas; iii) vacuum thermal treatment of said nanostructured metal oxide; and iv) aliovalent doping with a lower oxidation state metal.
13. The composition according to claim 12, wherein the composition is populated with surface hydroxide groups and oxygen vacancies by a controlled thermal dehydration of In(OH).sub.3, and calcined thereafter to improve its crystallinity for the purpose of increasing the mobility of photogenerated electronic charge carriers.
14. The composition according to claim 1, wherein y is greater than 0 and less than 3.
15. The composition according to claim 13, wherein y is greater than 0 and less than 3.
16. The composition according to claim 1, wherein said nanostructured metal oxide composition is a photocatalyst.
17. The composition according to claim 16, wherein said nanostructured metal oxide composition is a semiconductor photocatalyst.
18. A nanostructured metal oxide composition comprising both hydroxide groups and oxygen vacancies on its surface, wherein the crystal structure of the metal oxide contains bixbyite M.sub.2O.sub.3 lattice type as the oxygen vacancies.
19. The composition according to claim 5, wherein the charge transfer between the composition and the adsorbed surface species occurs through intermediate species formed by interaction of adsorbed surface species with the surface of the composition and/or other reactant gases.
20. The composition according to claim 1 for use in the photocatalytic reduction of carbon dioxide under visible or ultra violet light irradiation or both, either directly or via a surface intermediate species, to produce a fuel.
21. A process for preparing a nanostructured metal oxide composition comprising both hydroxide groups and oxygen vacancies on its surface, which hydroxide groups and oxygen vacancies can participate in chemical reactions, wherein the composition comprises hydroxylated indium oxide nanoparticles (In.sub.2O.sub.3−x(OH).sub.y), where x and y are integer or non-integer values and where x is greater than 0 and less than 3 and y is greater than 0 and less than 6, which composition is prepared by a method selected from the group of methods comprising: i) controlled thermally induced dehydroxylation of nanostructured metal hydroxide precursors; ii) thermochemical reaction of said nanostructured metal oxide with hydrogen gas; iii) vacuum thermal treatment of said nanostructured metal oxide; and iv) aliovalent doping with a lower oxidation state metal.
22. The process according to claim 21 for producing hydroxylated indium oxide nanoparticles (In.sub.2O.sub.3−x(OH).sub.y), where x and y are integer or non-integer values and where x ranges from 0 to 3 and y ranges from 0 to 3, populated with surface hydroxide groups and oxygen vacancies by a controlled thermal dehydration of In(OH).sub.3, and calcining the composition thereafter to improve its crystallinity for the purpose of increasing the mobility of photogenerated electronic charge carriers.
23. A photocatalyst comprising a nanostructured metal oxide composition comprising an optimal loading of both hydroxide groups and oxygen vacancies on its surface, which hydroxide groups and oxygen vacancies can participate in chemical reactions or physical reactions or both, wherein the composition comprises hydroxylated indium oxide nanoparticles (In.sub.2O.sub.3−x(OH).sub.y), where x and y are integer or non-integer values and where x is greater than 0 and less than 3 and y is greeter than 0 and less than 6.
24. The photocatalyst according to claim 23 for use in the photocatalytic reduction of carbon dioxide under visible or ultra violet light irradiation or both, either directly or via a surface intermediate species, to produce a fuel, wherein the fuel is selected from the group of fuels consisting of carbon monoxide, methane, methanol, or other hydrocarbons or to produce a feedstock.
25. The photocatalyst according to claim 23, further comprising co-catalysts, dopants and promoters, which are selected to enhance the overall conversion rate; to change product selectivity, to allow alternative reactions to proceed or to increase the range of the operating conditions.
26. The photocatalyst according to claim 23 for use in reactions which require activation of carbon dioxide in the presence of H.sub.2O or H.sub.2 and are selected from methanol synthesis (CO.sub.2+2H.sub.2O.fwdarw.CH.sub.3OH+3/2O.sub.2), methane synthesis (CO.sub.2+2H.sub.2O.fwdarw.CH.sub.4+2O.sub.2), methanol synthesis (CO.sub.2+3H.sub.2.fwdarw.CH.sub.3OH+H.sub.2O), the Sabatier reaction (CO.sub.2+4H.sub.2.fwdarw.CH.sub.4+2H.sub.2O), reverse water gas shift reaction (CO.sub.2+H.sub.2.fwdarw.CO+H.sub.2O), higher hydrocarbon synthesis (nCO.sub.2+(3n+1)H.sub.2.fwdarw.C.sub.nH.sub.2n+2+2.sub.nH.sub.2O), where CO.sub.2 absorbs to the photocatalyst surface, enhanced by the optimised oxygen vacancy and hydroxyl surface, and is reduced by a photoelectron produced by exposure to visible and UV light irradiation.
27. A process for photocatalytically reducing CO.sub.2 to produce CO using a photocatalyst according to claim 23.
28. The process for photocatalytically reducing CO.sub.2 to produce CO using a photocatalyst according to claim 27 in the presence of solar radiation and H.sub.2 atmosphere.
29. The composition according to claim 11, wherein the metal oxide is photoactive towards the reduction of CO.sub.2 in the gas phase.
30. The photocatalyst according to claim 23 for use in the photocatalytic reduction of carbon dioxide under visible or ultra violet light irradiation or both, either directly or via a surface intermediate species, to produce a fuel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings serve to illustrate the invention. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) The nanostructured hydroxylated metal oxide photocatalyst, described herein, is exemplified by indium oxide nanoparticles (In.sub.2O.sub.3−x(OH).sub.y) with surfaces populated by hydroxyl groups and oxygen vacancies, where x and y are integer or non-integer values and where x ranges from 0 to 3 and y ranges from 0 to 3, which are capable of carrying out the photocatalytic reduction of CO.sub.2.
(10) Particle Size
(11) These hydroxylated indium oxide nanoparticles In.sub.2O.sub.3−x(OH).sub.y can be produced using controlled thermal dehydroxylation of a metal hydroxide precursor. The hydroxide precursor is heat treated to a temperature slightly above the hydroxide to oxide transition point. Control over the size of the nanoparticle depends on the precursor particles size, morphology, and crystal structure, as well as, the heating rate and the gas atmosphere of the heating environment. An example of In.sub.2O.sub.3−x(OH).sub.y produced using this method are illustrated in
(12) Fabrication methods for nanoparticle synthesis
(13) The hydroxylated nanostructued metal oxide nanoparticles can be prepared via a variety of material fabrication processes. These fabrication processes require chemical precursors, which can take various forms, such as metal salts and pure metals, which are treated using chemical processes. These processes which are familiar to those of skill in the art of nanoparticle synthesis include sputtering, spin-coating, dip-coating, spray-coating, pulsed laser deposition and electro spinning (Iii, J. D. A. & Finke, R. G. J. Mater. Chem. 1999, A 145, 1-44 and Swihart, M. T. Curr. Opin. Colloid interface Sci. 2003, 8, 127-133).
(14) Shapes Of The Nanoparticles
(15) The fabrication process can influence the final shape of the hydroxylated nanostructured metal oxides. While the material composition stays the same, the shape of the nanoparticles can consist of solid spheres, cylinders, disks, platelets, hollow spheres and tubes. The shape of the nanoparticle can alter the ratio and type of surface sites available for reaction, which improves reaction rates, operating conditions and reaction selectivities.
(16) Metal Oxides On Dispersed Support Materials
(17) The demonstrated nanostructured In.sub.2O.sub.3−x(OH).sub.y materials were supported nanoparticle films of agglomerated nanoparticles. These nanoparticles were prepared for catalytic testing by drop casting an aqueous dispersion of each sample onto 1×1″ binder free borosilicate glass microfiber filters (Whatman, GF/F, 0.7 pm). The support material provides mechanical strength to the nanoparticle films. Alternative supports may be used. A photocatalyst support should be capable of high and uniform dispersion of the nanoparticles, allowing for high surface area as well as allowing light to irradiate the photocatalyts. Additionally, the support should allow gas or liquid phase reactant transport to the surface of the photocatalyst.
(18) The Metal In Metal Oxide
(19) The success of nanostructured In.sub.2O.sub.3−x(OH).sub.y materials, both modified and unmodified, can be extended to other nanostructured metal oxides that have similar properties. For example other nanostructured metal oxides with a bixbyite M.sub.2O.sub.3 structure, where M is either a main group or transition group or rare earth group metal, or is composed of mixtures of multiple types of main group or transition group or rare earth group metal atoms.
(20) One of the defining characteristics of In.sub.2O.sub.3 is its unique crystal structure, bixbyite, which can be understood as the CaF.sub.2-type lattice with 25% of the tetrahedral anion sites sitting vacant. This additional space in the structure can result in more flexibility, allowing the atoms to be more mobile in the lattice. Additionally, these intrinsic vacancies may increase the stability of vacant surface sites, allowing the material to be stable under reaction conditions. Because the crystal structure of a material is very closely tied to its physical properties, it is likely that other nanostructured metal oxides with the bixbyite M.sub.2O.sub.3 structure, where M is either a main group or transition group or rare earth group metal, may also demonstrate success as photocatalysts. Some of the metal oxides that have been demonstrated to have the bixbyite crystal structure include but are not limited to Y.sub.2O.sub.3, V.sub.2O.sub.3, Tl.sub.2O.sub.3, Ce.sub.2O.sub.3, β-Fe.sub.2O.sub.3, η-Bi.sub.2O.sub.3, Gd.sub.2O.sub.3, and (Mn.Fe).sub.2O.sub.3 (with Mn/Fe ratio greater than or equal to 1). By varying the composition of metals using the same synthesis described herein, the nanostructured metal oxide may be fine-tuned and optimized to produce more active catalysts.
(21) Optimal Oxygen Vacancies And OH Groups
(22) The affinity of a photocatalyst surface for CO.sub.2 has been identified herein, as well as by others (Ahmed, N. et al. Catal, 2011, 279, 123-135), as a critical factor that influences photocatalytic performance. The data, presented in
(23) In addition to hydroxides, the surface of the In.sub.2O.sub.3 nanoparticles is populated with oxygen vacancies. The presence of these oxygen vacancies in the In.sub.2O.sub.3−x(OH).sub.y samples is indicated in
(24) An optimal loading of hydroxides or oxygen vacancies or both hydroxides and oxygen vacancies can be defined as the concentration of either or both species at the surface of a nanostructured metal oxide that results in the highest reactivity. This is demonstrated for the case of In.sub.2O.sub.3 by the XPS data in
(25) Reaction Environments
(26) The exemplified embodiment benefits from surface oxygen vacancies, however, these vacancies need not be formed via material synthesis exclusively. For this photocatalyst and derivatives the surface oxygen vacancies may form in-situ under reaction conditions or ex-situ via chemical pre-treatments. Surface oxygen vacancies may form due to the result of interactions between lattice oxygen with the H.sub.2 or CO under reaction conditions. Surface oxygen vacancies can be generated on In.sub.2O.sub.3 in the presence of H.sub.2 at temperatures greater than 125° C. (Bielz, T. et al. Phys. Chem. C 2010, 114, 9022-9029).
(27) Additional factors which influence the reaction rate, product selectivity and conversion are reaction temperatures, pressures and composition. It is well known to those in the art that temperature, pressure and composition impact the effectiveness of a catalyst based on the material properties of the catalyst and thermodynamics of the reaction. Temperature effects the adsorption and desorption of molecules with the surface. At higher temperatures, molecules such as H.sub.2O, which can block active sites, may desorb enabling more turnovers at these active sites. Since it is observed that In.sub.2O.sub.3−x(OH).sub.y samples achieve a maximum efficiency at 150° C., this may indicate that 150° C. is a “sweet spot,” combining efficient CO.sub.2 adsorption and efficient CO and H.sub.2O desorption for the preferred embodiment. However, it is not difficult to imagine that derivatives of the disclosed embodiment require slightly different reaction conditions.
(28) Reaction Intermediates
(29) A hydroxylated nanostructured metal oxide with these defining features is capable of the photocatalytic reduction of CO.sub.2, which may occur either directly or via a surface intermediate species, to produce fuels (such as methane, methanol, or longer chain hydrocarbons) and chemical precursors (such as carbon monoxide, formaldehyde, methyl formate or longer chain oxygenated hydrocarbons) under visible and/or ultraviolet light irradiation. The photocatalytic reduction of CO.sub.2 is generally thought to proceed through a series of paired reduction and oxidation reactions where CO.sub.2 is reduced. The reduction of CO.sub.2 may also proceed indirectly by reducing a surface species formed when CO.sub.2 adsorbs on the surface as a formate, carbonate, carboxyl, bicarbonate, or similar surface species (Li, K et al. J. Catal. Today 2014, 224, 3-12).
(30) Co-catalysts, Dopants And Promoters
(31) The integration of co-catalysts, dopants and promoters can allow enhancement of the overall conversion rate, change product selectivity, allow alternative reactions to proceed, and/or increases the range of operating conditions (Maeda, K.; Domen, K. J. Phys. Chem. Lett. 2010, 1, 2655-2661). Examples of these co-catalysts, dopants and promoters include, but are not limited to, metals(such as Au, Cu, Ag), metal oxides(TiO.sub.2, WO.sub.3), and metal chalcogenide nanostructures deposited on the surface of the aforementioned M.sub.2O.sub.3 class of nanostructures, any dopant atoms incorporated directly into the M.sub.2O.sub.3 structure, or any dopant atoms incorporated on the surface of the M.sub.2O.sub.3 structure. Addition of a co-catalyst can affect the operating conditions of a reaction by changing the affinity of the reactants and products for the surface of the photocatalyst, assist in the generation of surface oxygen species, generate and diffuse reactive surface species to the reactive site via spillover mechanisms or effect the activation energy for the transition state of the mechanism (Ratnasamy, C.; Wagner, J. P. Catal. Rev. 2009, 51, 325-440).
(32) The artificial leaf (also referred to as artificial photosynthesis or solar fuels systems) is a device that would benefit from a photocatalyst capable of reducing carbon dioxide (Zhou, H. et al.Chem Cat Chem 2011, 3, 513-528). A material capable of photocatalytic reduction would be suitable for this application and easily combined with any of these systems.
(33) Photocatalytic Reaction Of CO.sub.2
(34) The nanostructured hydroxylated metal oxide photocatalyst, exemplified by hydroxylated indium oxide nanoparticles In.sub.2O.sub.3−x(OH).sub.y is capable of the photocatalytic reduction of CO.sub.2 in the presence of H.sub.2 at elevated temperatures (110° C.-170° C.) which produces CO via the reverse water gas shift reaction. In order to confirm the photocatalytic activity of the samples, carbon-13 isotope labeled carbon dioxide (.sup.13CO.sub.2) was used as a tracer molecule to identify products produced from CO.sub.2 with and without irradiation. This is an important probe that determines whether the carbon source of the observed products originates from CO.sub.2 or from adventitious carbon contamination of the sample (Yui, T. et al. ACS Appl. Mater. Interfaces 2011, 3, 2594-2600).
EXAMPLE
(35) Methods:
(36) Herein is a description of the synthesis of the nanostructured In.sub.2O.sub.3−x(OH).sub.y which is also applicable to other nanostructure metal oxides. An In(OH).sub.3 precursor was synthesized and subsequently dehydrated into In.sub.2O.sub.3 nanoparticles. AH chemicals were used as received without any further purification. In a typical synthesis a suitable In.sup.3+ salt was dissolved in a mixture of anhydrous alcohol and deionized water. In a separate beaker a basic solution was prepared by combining aqueous ammonium hydroxide with a suitable anhydrous alcohol. The basic solution was rapidly added to the In salt solution, resulting in the immediate formation of a white In(OH).sub.3 precipitate. To control the particle size, the resulting suspension was immediately immersed in a pre-heated oil bath at 80° C. and stirred for an appropriate amount of time to achieve the desired particle size. The suspension was then removed from the oil bath and allowed to cool to room temperature. The precipitate was separated via centrifugation and washed 3 times with deionized water, sonicating in between washings to ensure adequate removal of any trapped impurities. The precipitate was then dried overnight at 80° C. in a vacuum oven. The dried hydroxide precursor powder (average yield: 93.5%) was finely ground with a mortar and pestle and heated to a temperature between 250-450° C. for an appropriate amount of time to produce In.sub.2O.sub.3 (average yield: 97.2%). The In.sub.2O.sub.3 powder was then prepared for catalytic testing by drop casting an aqueous dispersion of each sample onto 1×1″ binder free borosilicate glass microfiber filters (Whatman, GF/F, 0.7 μm). The only modification needed to generalize this synthesis to produce many other metal oxide nanoparticles is to replace the In.sup.3+ salt indicated above with an appropriate trivalent metal (M.sup.3+) salt that will form an insoluble metal hydroxide under basic conditions. The rest of the procedure can then be applied with little or no modification.
(37) Thus the exemplified embodiment illustrates that indium oxide nanoparticles were prepared by thermal dehydroxylation of In(OH).sub.3 at various calcination temperatures to vary the surface hydroxide content and determine its effect on the photocatalytic reduction of CO.sub.2. Surface hydroxides and oxygen vacancies are maximized at a calcination temperature of 250° C. and In.sub.2O.sub.3 nanoparticles prepared under these conditions produced CO from CO.sub.2 at a rate of 0.2 μmol g.sub.cat.sup.−1 hour.sup.−1 under 2.2 suns of simulated solar irradiation. It was also found that CO is produced under visible light (λ>420 nm) irradiation at a rate of 70 μmol g.sub.cat.sup.−1 hour.sup.−1. .sup.13CO.sub.2-tracing experiments identified CO as the sole carbon product of CO.sub.2 reduction in H.sub.2 atmospheres at temperatures ranging from 110-170° C. under simulated solar irradiation. The abundance of surface hydroxides and oxygen vacancies correlated well to the CO.sub.2 uptake and CO production rate, indicating that both hydroxides and surface vacancies play a key role in the reaction mechanism.
(38) From the foregoing description, one of ordinary skill in the art can easily ascertain the essential characteristics of this disclosure, and without departing from the spirit and scope thereof, can make various changes and modifications to adapt the disclosure to various usages and conditions. The embodiments described hereinabove are meant to be illustrative only and should not be taken as limiting of the scope of the disclosure, which is defined in the following claims.