Swivel stand apparatus and associated equipment

Abstract

A swivel stand apparatus includes a swivel tower and a swivel mounting frame to which the swivel tower preferably removably attaches using locking members. Non-wheeled friction reducing sliders preferably form an interface between the swivel mounting frame and the frame. The flanged beams are part of a basket which can receive and connect to either a jack base or a flange base. The basket can have legs of different lengths to allow connection of the basket to the bases in only one orientation to prevent incorrect connection of the basket to the base. The basket preferably includes specially configured pipe racks for holding vertically positioned pipe or pipe joints. The jack base preferably includes multiple legs to connect to legs of the basket, and two legs to contact and support the basket without necessarily being mechanically interlocked thereto.

Claims

1. A swivel stand apparatus comprising: a) a base structure having multiple perimeter legs, and beams that each span from one said perimeter leg to another said perimeter leg; b) a basket structure that removably connects to the base structure, the basket structure having basket legs that connect to the base perimeter legs; c) a carriage that mounts to the basket structure, the carriage including spaced apart carriage beam members, a transverse beam that spans between said carriage beam members and a space in between said carriage beam members and in front of said transverse beam; d) a mast tower removably affixable to the carriage; and e) a clamping mechanism that secures the mast tower to the carriage, said clamping mechanism movable between clamping and release positions.

2. The swivel stand apparatus of claim 1 wherein the clamping mechanism is mounted to the carriage.

3. The swivel stand apparatus of claim 1 wherein said carriage beam members are parallel.

4. The swivel stand apparatus of claim 1 further comprising one or more friction reducers of low friction material forming an interface between the carriage beam members and the basket structure.

5. The swivel stand apparatus of claim 4 wherein the friction reducers are non-wheeled.

6. The swivel stand apparatus of claim 4 wherein said friction reducers are polytetrafluoroethylene.

7. The swivel stand apparatus of claim 4 wherein the friction reducers are wear strips.

8. The swivel stand apparatus of claim 1 wherein the basket structure has beams that are parallel.

9. The swivel stand apparatus of claim 1 wherein the base structure has a deck with a first area and the base structure has a perimeter surrounding a base deck with a second area that is smaller than said first area.

10. The swivel stand apparatus of claim 1 wherein said tower has spaced apart feet that rest upon the carriage.

11. The swivel stand apparatus of claim 1 wherein the basket structure has beams that are flanged beams, each having a web and spaced apart flanges.

12. The swivel stand apparatus of claim 11 wherein said beams are channel beams.

13. The swivel stand apparatus of claim 11 wherein said beams are I beams.

14. The swivel stand apparatus of claim 1 further comprising a ribbed load transfer cone and plate for transferring load from an upper deck of a platform to a lower platform to a wellhead or blow out preventer.

15. A swivel stand apparatus comprising: a) a jack base structure having a lower end portion with multiple perimeter beams, multiple corner legs, multiple support legs, each support leg in between two of said corner legs, each said leg mounted on a said perimeter beam or beams; b) a basket structure that removably connects to the base structure, the basket structure having basket legs that connect to the base support legs, wherein said basket structure rests upon and transfers loads to said support legs; c) basket beams on the basket structure, one or more of said basket beams connecting to a pair of said basket legs; d) a carriage that mounts to the basket beams, the carriage including spaced apart carriage beam members, a transverse beam that spans between said carriage beam members and a space in between said carriage beam members and in front of said transverse beam; e) a mast tower removably affixable to the carriage; and f) a clamping mechanism that secures the mast tower to the carriage, said clamping mechanism movable between clamping and release positions.

16. A swivel stand apparatus comprising: a) a base structure having multiple perimeter legs; b) a basket structure that removably connects to the base structure, the basket structure having basket legs that each connect to one of said base perimeter legs; c) a carriage that mounts to the basket, the carriage including spaced apart carriage beam members, a transverse beam that spans between said carriage beam members and a space in between said carriage beam members and in front of said transverse beam; d) a mast tower removably affixable to the carriage; and e) a load transfer member for transferring load from at or above an upper deck of the basket structure to a well head or blow out preventer (BOP).

17. The swivel stand apparatus of claim 16 further comprising a clamping mechanism that enables securement of the mast tower to the carriage.

18. The swivel stand apparatus of claim 17 wherein the clamping mechanism includes first and second clamping members.

19. The swivel stand apparatus of claim 18 wherein the load transfer member has a base plate with a bolt circle that enables a bolted connection to be made between the base and a selected wellhead.

20. The swivel stand apparatus of claim 16 wherein the base structure is a jack base that is configured to connect to a jack.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:

(2) FIG. 1 is a partial perspective top view of the preferred embodiment of the apparatus of the present invention;

(3) FIG. 2 is a partial perspective top view of the preferred embodiment of the apparatus of the present invention;

(4) FIG. 3 is a partial perspective bottom view of the preferred embodiment of the apparatus of the present invention;

(5) FIG. 4 is a fragmentary perspective view of the preferred embodiment of the apparatus of the present invention showing a clamp or locking member;

(6) FIG. 5 is a partial sectional view of the preferred embodiment of the apparatus of the present invention;

(7) FIG. 6 is a partial sectional view of the preferred embodiment of the apparatus of the present invention;

(8) FIGS. 7-14 are sequential perspective views of the preferred embodiment of the apparatus of the present invention;

(9) FIGS. 15-16 are perspective views of the preferred embodiment of the apparatus of the present invention;

(10) FIG. 17 is a perspective view of the preferred embodiment of the apparatus of the present invention;

(11) FIG. 18 is a perspective view of the preferred embodiment of the apparatus of the present invention;

(12) FIG. 19 is a perspective view of the preferred embodiment of the apparatus of the present invention;

(13) FIG. 20 is a perspective view of the preferred embodiment of the apparatus of the present invention;

(14) FIG. 21 is a partial perspective view of the preferred embodiment of the apparatus of the present invention;

(15) FIG. 22 is a fragmentary perspective view of the preferred embodiment of the apparatus of the present invention;

(16) FIG. 23 is a fragmentary perspective view of the preferred embodiment of the apparatus of the present invention;

(17) FIG. 24 is a fragmentary perspective view of a preferred embodiment of the apparatus of the present invention;

(18) FIG. 25 is a fragmentary perspective view of a preferred embodiment of the apparatus of the present invention;

(19) FIG. 26 is a partial sectional view of a preferred embodiment of the apparatus of the present invention;

(20) FIG. 27 shows details of a boom assembly; and

(21) FIGS. 28 and 29 show plates which can be used in the present invention.

DETAILED DESCRIPTION OF THE INVENTION

(22) FIGS. 1-25 show a preferred embodiment of the apparatus of the present invention designated generally by the numeral 10. The apparatus of the present invention includes an improved swivel stand apparatus 10, designated generally by the numeral 10. Swivel stand apparatus 10 is used on an oil well drilling platform having a wellhead and blow out preventer (BOP), various tubular sections, and swivel or hydraulic swivel 8 (see FIGS. 13, 14). Swivel stand apparatus 10 includes two different lower level base arrangements including a jack base or base 11 (see FIGS. 8-16 and 21). Another base 12 (see FIGS. 17-20 and 24) is a lower level base that can be attached directly to a well head or blow out preventer (BOP). FIGS. 7-15 show a method of assembly of the apparatus 10 wherein base 11 is first placed on I beam foundation 9 (FIGS. 7-8). Basket 14 is attached to base 11. Jack structure 13 can be added using crane 5. Floor or deck plate 15 is then added to basket 14 deck 50 (see FIG. 22). Swivel tower 20 is then placed on skate 16 which is on deck 50 of basket 14. Skate 16 is seen in FIGS. 1-3, 4-6A, and 16-17.

(23) Basket 14 or upper level 14 can optionally attach to either base 11 or 12. Skate or carriage 16 (FIGS. 1-3, 5-6, 26) slideably attaches to basket 14 and is movable between removed and operating positions. A mast or tower 20 can be lifted with a crane 5 (see FIGS. 13-14) and placed upon carriage 16 which is on basket 14. An improved clamping apparatus includes one or more clamps (e.g., see clamps 124, 126 of FIGS. 4-6) on skate or carriage 16. The clamping apparatus can be moved between released and locking positions. The clamping apparatus moves to the locking position in order to secure feet 21 (flanged beams or horizontal flanges) at the bottom of the mast or tower 20 to the skate or carriage 16.

(24) Base 11 (FIG. 21) can include lower most beams 22, 23, 24, 25 and fork lift tine sockets 26. Beams 22, 23, 24, 25 can be flanged beams (e.g., I beams, channel beams, wide flanged beams). Base 11 provides corner columns, corner posts or legs 27, 28, 29, 30. Diagonal supports 31, 32 can be connected (e.g., welded) to each corner column 27-30. Each corner column 27-30 can provide a socket or bore 42 that is receptive of a stab fitting (or lower end portion) 45 of a column on basket 14 when basket 14 is attached to base 11.

(25) In between each pair of corner columns, 27-30 there can be provided horizontal members 34, 35, 36. These include an upper horizontal member 34, a lower horizontal member 36, and a mid level horizontal member 35 that is in between the members 34, 36. Base 11 has deck 40 and deck opening 41.

(26) A pair of support columns 37, 38 are provided on base 11. Each support column 37, 38 provides for load transfer between basket 14 and base 11. Each support column 37 is in between two corner columns 27, 28, 29 or 30. Columns 27, 28, 29, and 30 of base 11 can have lifting eyes 39. Stab fittings 45 on basket 14 (see FIG. 20) enable a connection to be made between basket 14 and base 11 or base 12. Basket 14 has columns 46, 47, 48, 49, deck 50 and deck opening 52. Columns 46, 47, 48, and 49 of basket 14 can also have lifting eyes.

(27) Referring now to the embodiment of FIGS. 24-25, upper level jack platform with load transfer member 250 (FIG. 25) rests on plate 80 inside the bolt circle defined by bolt circle openings 84. Upper level jack platform with load transfer member 250 enables load transfer from platform 251 to plate 80 of base 12. Upper level jack platform with load transfer member 250 has a generally cylindrically shaped open ended bore 256 that aligns with plate 80 central opening 82. Cone 250 has generally square or rectangular plate 251 that fits opening 52 of deck 50. Plate 251 has opposed flanges at 255 which can rest upon deck 50 of basket 14. Upper level jack platform with load transfer member 250 can have a cylindrical sleeve 253 and gussets or reinforcement plates 254 that are welded to sleeve 253 and plate 251. The work basket can be connected to a flange base 12 which is bolted directly to a wellhead, with the upper level jack platform 251 in the square opening in the basket floor. Plate 251 is preferably sized such that it fits in and covers the square hole 52 in basket floor 50. Two flanges 255 (one on each end of the square plate 251) help prevent plate 251 (and thus cone 250) from rocking. These flanges 255 can be about ¼ inch thick and project outward about 4 inches from the square base plate 251. The upper level jack platform configuration (without the upper level jack platform installed goes in place of the square plate with a round hole in it). The opening in the upper level jack platform 251 can be for example about 20.5 inches in diameter. The outer diameter of the apex of the cone 250 of the upper level jack platform can be about 24 inches. The opening 266 in the flange base 12 can be about 20½″ in diameter. The bolt circle can be about 30″ in diameter (from outside edge of one hole to outside edge of the opposite hole) and about 27″ in diameter (from inside edge of one hole to inside edge of the opposite hole). The apex of the cone fits inside the bolt circle without contacting the bolts or nuts which are screwed onto the bolts. The bottom of the load transfer cone contacts the flange plate and transfers force to the 3″ flange base then to the wellhead. When properly placed on the flange base, the opening in the upper level jack platform aligns with the opening in the flange base.

(28) In the third configuration, the jack sits on the upper level jack platform, and the upper level jack platform projects slightly above the basket floor, but preferably just a little (about ¼ inch) so that the upper level jack platform does not cause a trip hazard. Preferably there are about ¼ inch thick flanges on the ends of the square base as shown, and the platform is aligned such that those flanges will help the snow-ski-like projections on the bottom of the skate ride up onto the upper level jack platform (though typically this does not occur). Having the upper level jack platform project slightly above the basket floor allows force on the platform project through the load transfer cone without being transferred through the basket.

(29) Flanged beams or channel beams 54, 56 on basket 14 are generally parallel to one another and provide runways for attaching skate or carriage 16 to platform or basket 14. Beams 54, 56 can be welded to basket 14 at opposed sides of basket 14 (see FIG. 22). Beams 54, 56 enable the skate or carriage 16 to slide relative to platform or basket 14 and its deck 50 (see FIGS. 5-6). Deck beams 58 can be provided to support grating 68. The deck beams 58 connect to (welded) the four peripheral beams 60, 62, 64 and 66. The beams 60 and 64 are end beams. The beams 62 and 66 are side beams. Basket 14 can be provided with railing 70 and entry door 71.

(30) A pair of spaced apart lower horizontal beams 72, 74 are connected to platform 14, each spanning between two columns. The beam 72 can span between columns 46, 47. The beam 74 can span between the basket columns 48, 49. Vertical beams 76 span between peripheral beam 62 and lower beam 72. Similarly, vertical beams 78 span between lower horizontal beam 74 and peripheral beam 66. Upon assembly of basket 14 to base 11, stab fittings 45 of basket columns 46, 47, 48, 49 enter the sockets 42 of columns 27, 28, 29, 30 of base 11. Support columns 37, 38 engage the underside of the lower horizontal support beams 72, 74. Load transfer between the lower horizontal beams 72, 74 and the peripheral beams 62, 66 from columns 37, 38 is via vertical beams 76 and 78. Basket 14 can have fork lift tine sockets/tubes 79. Preferably at least some of the upper legs of the bottom or base 11 are different lengths to prevent mismatching of the work basket to the flange base or jack base. For example, three can be one length and the fourth can be 6 inches shorter. The legs of the flange base 12 and the jack base 11 will then have different lengths, with for example three legs of the jack base 11 having one length and a fourth leg being 6 inches longer.

(31) Base 12 (see FIG. 24) provides a plate 80 that can be for example, about 3 inches thick. Plate 80 has opening 82 and a plurality of bolt circle openings 84 that enable attachment to a wellhead or blow out preventer. Base 12 also provides spaced apart forklift sockets 86. Four corner posts are provided at 87, 88, 89 and 90. Each corner post 87, 88, 89, 90 can be provided with a lifting eye 91. Each corner post 87, 88, 89, 90 has a socket 92 that is receptive of a stab fitting 45 of basket 14.

(32) Skate or carriage 16 is shown in more detail in FIGS. 1-5. The skate or carriage 16 is generally U-shaped in plan or top view as shown in FIGS. 1-2. Skate or carriage 16 includes transverse beams 94, 96 to which are welded longitudinal beams 98, 100, 102, 104. Each of the beams 98 and 104 is provided with multiple pads or strips 106, 107, 108 of low friction or non-skid material such as PTFE (Teflon®). Fasteners 109 (e.g. bolts, screws, rivets) can be used to secure strips 106, 107, 108 to skate 16. Each fastener 109 can attach to an internally threaded opening 111 in skate 16. Openings 113 are provided in each strip 106, 107, 108 to receive a fastener 109. Beam 96 provides a recess or arched shaped recess 110. Stops 112, 114 are provided for limiting movement of tower 20 once placed upon skate 16. Lugs 116, 118 enable connection of a hydraulic ram to skate 16 for moving it between operating and non-operating positions. Skate or carriage 16 can provide feet or skids at 120, 122.

(33) A clamping arrangement is provided by opposed clamps 124, 126. Each clamp 124, 126 is pivotally attached to skate 16 at pivot pins or pivots 128, 130. Locking pins or locks are provided at 132, 134 for locking the clamp 124 or 126 in the clamping position of FIGS. 5 and 6. FIG. 6A shows clamps 124, 126 in an open or released position. FIG. 4 shows clamp 124, 126 in more detail. Each clamp 124, 126 can include plate 140, end plates 142, 143, reinforcements or gussets at 144, 146. Clamps 124, 126 can be of welded steel construction. Each of the end plates 142, 143 has openings including pivot openings 136 and lock pin opening 138.

(34) FIGS. 18-20 show pipe supports 150, 152. Each pipe support 150, 152 pivotally attaches at a pivotal connection 154, 156 to basket 14. Each pipe support 150, 152 includes longitudinal members 158, 160 and a plurality of transverse members 162.

(35) Upper level jack platform with load transfer member 250 (see FIG. 25) includes a jack platform 251 and a load transfer member 252. Load transfer member 252 includes a cylindrical support 253 and gussets 254 attached to cylindrical support 253 and supporting jack platform 251. Stabilizing flanges 255 (one at each end of jack platform 251) are attached to jack platform 251, and angled down toward the floor of the basket. There is a cylindrical opening 256 in upper level jack platform 251 which passes through support 253 and aligns with opening 266 in the flange base when upper level jack platform with load transfer member 250 is properly placed on the flange base.

(36) The bottom of the load transfer cone contacts the flange plate and transfers force to the 3″ flange base then to the wellhead. When properly placed on the flange base, the opening 256 in the upper level jack platform 250 aligns with the opening in the flange base. While referred to herein as a cone, the load transfer member 252 is preferably a cylindrical support 253 with gussets 254 attached thereto and supporting jack platform 251.

(37) Rotating boom assembly 201 (see FIG. 27) includes a boom base receiving socket 202 (BA 33) which receives boom base 203 (see Sheet 32 and BA 34). Socket 202 is preferably above the railings of the basket. A bearing assembly 204 is secured to the boom base (preferably with bolts as shown). Boom 205 includes a hydraulic arm 206 which is pinned to the boom vertical support 210 (via mounting bracket 212) and pinned to the wheeled carriage 207 (via mounting bracket 213 on wheeled carriage 207). Carriage 207 includes vertically oriented wheels 208 (on each side of boom 205) and horizontally oriented wheels 209 of carriage (bears against lip 211). Lip 211 on boom 205 supports wheeled carriage 207 (one lip on each side of boom 205) and wheels 208 ride on the lip 211.

(38) The following is a list of parts and materials suitable for use in the present invention.

PARTS LIST

Part No. Description

(39) 5 crane 6 wellhead 7 tubular/casing section/pipe section 8 swivel/hydraulic swivel 9 beam/I beam 10 swivel stand apparatus 11 base/jack base/lower level 12 base/flange base/lower level 13 jack 14 basket/upper level 15 deck plate 16 skate/carriage 19 bore 19 bore 20 mast/tower 21 foot/flanged beam 22 beam 23 beam 24 beam 25 beam 26 fork lift tine socket 27 corner column/leg 28 corner column/leg 29 corner column/leg 30 corner column/leg 31 diagonal support 32 diagonal support 34 upper horizontal member 35 mid level horizontal member 36 lower horizontal member 37 support column 38 support column 39 lifting eye 40 deck/floor 41 opening 42 socket 45 stab fitting 46 basket column 47 basket column 48 basket column 49 basket column 50 deck 52 deck opening 54 flanged beam/channel beam 56 flanged beam/channel beam 58 deck beams 60 peripheral beams 62 peripheral beams 64 peripheral beams 66 peripheral beams 68 grating 70 rail 71 entry door 72 lower horizontal beam 74 lower horizontal beam 76 vertical beam 78 vertical beam 79 fork lift tube/socket 80 plate 81 flange 82 opening 83 plate 84 bolt circle opening 85 flange 86 fork lift socket/tube 87 corner post 88 corner post 89 corner post 90 corner post 91 lifting eye 92 socket 93 sleeve 94 transverse beam 95 gusset/reinforcement 96 transverse beam 98 longitudinal beam 100 longitudinal beam 102 longitudinal beam 104 longitudinal beam 106 pad/strip 107 pad/strip 108 pad/strip 109 fastener/bolt/screw 110 recess/arc shaped recess 111 internally threaded opening 112 stop 113 opening 114 stop 116 lug 118 lug 120 foot/skid 122 foot/skid 124 clamp 126 clamp 128 pivot pin/pivot 130 pivot pin/pivot 132 lock/locking pin 134 lock/locking pin 136 pivot opening 138 lock pin opening 140 plate 142 end plate 143 end plate 144 gusset 146 gusset 150 pipe support 152 pipe support 154 pivotal connection 156 pivotal connection 158 longitudinal member 160 longitudinal member 162 transverse member 201 boom assembly 202 boom base receiving socket (BA 33) 203 boom base 204 low torque bearing assembly 205 boom 206 hydraulic arm (hoses not show in drawings) 207 wheeled carriage 208 vertically oriented wheels of carriage (on each side of boom) 209 horizontally oriented wheel of carriage (bears against lip 211) 210 vertical support of boom 205 211 lip on boom 205 for supporting wheeled carriage 207 (one lip on each side of boom 205) 212 mounting bracket of arm 206 on vertical support 210 to which arm 206 is pinned 213 mounting bracket on wheeled carriage 207 to which arm 206 is pinned 250 upper level jack platform with load transfer member/cone 251 jack platform 252 load transfer member 253 cylindrical support of load transfer member 252 254 gussets attached to cylindrical support 253 and supporting jack platform 251 255 stabilizing flanges (one at each end of jack platform 251) attached to jack platform 251, and angled down toward the floor of the basket 256 cylindrical opening in upper level jack platform 266 opening in flange base 12 268 bolts protruding above flange base 12 through bolt openings 84 269 nuts on bolts 268 securing wellhead below to flange base 12 271 drop-in square plate with jack opening (Sheet 28) 272 jack opening in plate 271 273 lifting points in plate 271 281 drop-in square plate with hinged door (Sheet 29) 282 hinged door in plate 281 283 lifting points in plate 281 284 hinges for door 282 285 lifting points in door 282 286 opening in door 282 for tubing and tools 287 lip for distal end of door 282 to rest upon

(40) All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise. All materials used or intended to be used in a human being are biocompatible, unless indicated otherwise.

(41) The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.