Dynamic valve seal having retaining features

Abstract

A dynamic seal assembly is disclosed for use in a valve having an upstream pressure side and a downstream pressure side, the dynamic seal assembly including an annular seal member having a generally C-shaped cross-section and including opposed upstream and downstream legs defining an internal cavity with an opening facing toward the upstream pressure side of the valve, wherein the upstream leg has a radial length that is greater than a radial length of the downstream leg and includes a retaining foot that extends angularly away from the upstream leg in an upstream direction at an angle of between about 0° and 90°, and a metallic spring is disposed within the internal cavity of the seal member for providing a constant sealing force to the seal member.

Claims

1. A valve assembly for a fuel injector comprising: a) a sleeve member having an interior chamber; b) a piston member supported for movement within the interior chamber of the sleeve member and delimiting an upstream pressure side of the valve assembly and a downstream pressure side of the valve assembly; c) a dynamic sealing device mounted to one of the sleeve member and the piston member for sealingly isolating the upstream pressure side of the valve assembly from the downstream pressure side of the valve assembly, the dynamic sealing assembly including: i) an annular seal member having a generally C-shaped cross-section including opposed upstream and downstream legs defining an internal cavity with an opening facing inward from an inner periphery of the seal member, the opening facing toward the upstream pressure side of the valve assembly, wherein the upstream leg has a radial length that is greater than a radial length of the downstream leg; and ii) a spring member disposed within the internal cavity of the seal member for providing a constant sealing force to the seal member.

2. A valve assembly as recited in claim 1, wherein the seal member is mounted to the piston member, and wherein the upstream leg of the seal member includes a retaining foot that extends angularly away from the upstream leg in an upstream direction.

3. A valve assembly as recited in claim 2, wherein the retaining foot extends angularly away from the upstream leg of the seal member at an angle of between about 0° and 90°.

4. A valve assembly as recited in claim 1, wherein the sleeve member and piston member are adapted and configured to operate as a check valve.

5. A valve assembly as recited in claim 1, wherein the sleeve member and piston member are adapted and configured to operate as a schedule valve.

6. A valve assembly as recited in claim 1, wherein the sleeve member and piston member are adapted and configured to operate as a combined check valve and schedule valve.

7. A valve assembly as recited in claim 1, wherein an axial collar secures the sealing device in a seat formed in a head portion of the piston member.

8. A valve assembly as recited in claim 1, wherein the seal member is mounted to the piston member, and wherein a threaded retainer secures the sealing device in a seat formed in a head portion of the piston member.

9. A valve assembly as recited in claim 1, wherein the seal member is formed from PTFE.

10. A valve assembly as recited in claim 1, wherein the spring member is a helically wound metallic spring.

11. A valve assembly for a fuel injector comprising: a) a sleeve member having an interior chamber; b) a piston member supported for movement within the interior chamber of the sleeve member and separating an upstream pressure side of the valve assembly from a downstream pressure side of the valve assembly; c) a dynamic sealing device secured to the piston member for sealingly isolating the upstream pressure side of the valve assembly from the downstream pressure side of the valve assembly, the dynamic sealing assembly including: i) an annular seal member formed from PTFE and having a generally C-shaped cross-section and including opposed upstream and downstream legs defining an internal cavity with an opening facing toward the upstream pressure side of the valve assembly, wherein the upstream leg has a radial length that is greater than a radial length of the downstream leg and includes a retaining foot that extends angularly away from the upstream leg in an upstream direction; and ii) a metallic helical spring disposed within the internal cavity of the seal member for providing a constant sealing force to the seal member, wherein a threaded retainer secures the sealing device in a seat formed in a head portion of the piston member.

12. A valve assembly as recited in claim 11, wherein the retaining foot extends away from the upstream leg of the seal member at an angle of between about 0° and 90°.

13. A valve assembly as recited in claim 11, wherein the sleeve member and piston member are adapted and configured to operate as a check valve.

14. A valve assembly as recited in claim 11, wherein the sleeve member and piston member are adapted and configured to operate as a schedule valve.

15. A valve assembly as recited in claim 11, wherein the sleeve member and piston member are adapted and configured to operate as a combined check valve and schedule valve.

16. A valve assembly as recited in claim 11, wherein an axial collar secures the sealing device in a seat formed in a head portion of the piston member.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) So that those skilled in the art to which the subject invention appertains will readily understand how to make and use the dynamic valve seal of subject invention without undue experimentation, preferred embodiments thereof will be described in detail herein below with reference to certain figures, wherein:

(2) FIG. 1 is a side elevational view, in cross-section of a prior art check valve with an elastomer quad ring seal associated with the piston member for isolating the upstream pressure side of the valve from the downstream pressure side of the valve;

(3) FIG. 2 is a side elevational view, in cross-section a check valve with a spring energized PTFE seal that is configured and arranged in accordance with the subject invention;

(4) FIG. 2a is a localized view of the dynamic seal shown in FIG. 2, which includes an elongated upstream leg with a retaining foot that extends angularly away from the upstream leg at 90° angle and is secured in place by a retaining ring;

(5) FIG. 3 is a side elevational view, in cross-section of a prior art schedule valve with an elastomer O-ring seal associated with the piston member for isolating the upstream pressure side of the valve from the downstream pressure side of the valve;

(6) FIG. 4 is a side elevational view, in cross-section a schedule valve with a spring energized PTFE seal that is configured and arranged in accordance with the subject invention;

(7) FIG. 4a is a localized view of the dynamic seal shown in FIG. 4, which includes an elongated upstream leg with a retaining foot that extends angularly away from the upstream leg at a 45° angle and is retained between the head portion of the valve piston and a threaded retainer;

(8) FIG. 5 is a side elevational view, in cross-section of a prior art integral valve in the form of a combined schedule valve and check valve, which has an elastomer O-ring seal associated with the piston member for isolating the upstream pressure side of the valve from the downstream pressure side of the valve;

(9) FIG. 6 is a side elevational view, in cross-section an integral valve with a spring energized PTFE seal arranged in accordance with the subject invention; and

(10) FIG. 6a is a localized view of the dynamic seal shown in FIG. 6, which includes an elongated upstream leg that is secured by a retaining ring.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(11) Referring now to the drawings, wherein like reference numerals identify similar structural features or aspects of the subject invention, there is illustrated in FIG. 1 a prior art check valve assembly designated generally by reference numeral 100. Valve assembly 100 includes an elastomer quad ring seal 112 that is associated with a piston member 114 disposed in a sleeve member 116. The quad ring seal 112 sealingly isolates the upstream pressure side of the valve assembly 100 from the downstream pressure side of the valve assembly 100. Check valve assembly 100 is used to control the flow of fuel through a single stage fuel injector of a gas turbine engine. The elastomer quad ring seal 112 limits the allowable operating temperature of the valve assembly 100.

(12) In contrast to the prior art check valve assembly 100 shown in FIG. 1, there is illustrated in FIG. 2 a check valve assembly constructed in accordance with a preferred embodiment of the subject invention and designated generally by reference numeral 200. Check valve assembly 200 includes a sleeve member 220 having an interior chamber 222, and a piston member 224 supported for movement within the interior chamber 222 of the sleeve member 220. The piston member 224 has a head portion 226 that separates or otherwise delimits an upstream pressure side of the check valve assembly 200 and a downstream pressure side of the check valve assembly 200.

(13) A dynamic sealing device 230 is mounted to the piston member 224 for sealingly isolating the upstream pressure side of the valve assembly 200 from the downstream pressure side of the valve assembly 200. Those skilled in the art will readily appreciate that the dynamic sealing device 230 can alternatively be mounted to the sleeve member 220 depending upon the application.

(14) As best seen in FIG. 2a, the dynamic sealing device 230 includes an annular seal member 232 having a generally C-shaped cross-section. Seal member 232 includes opposed upstream and downstream legs 233 and 235 that define an internal cavity 234 having an opening about the inner periphery thereof. As is typical, the opening of the internal cavity 234 of seal member 232 faces toward the upstream pressure side of the valve assembly 200. The upstream pressure acts upon the interior cavity 234 of the seal member 232 increasing the force on the sealing surfaces thereof.

(15) The dynamic sealing device 230 also includes a spring member 238 that is disposed within the internal cavity 234 of the seal member 232 to provide a constant sealing force to the seal member 232. Preferably, the spring member 238 is a helically wound metallic spring. Other springs, including springs with a plurality fingers may also be utilized in the dynamic sealing device 230 to provide a constant sealing force to the seal member 232.

(16) With continuing reference to FIG. 2a, the upstream leg 233 of seal member 232 has a radial length that is greater than the radial length of the downstream leg 235. In addition, the upstream leg 233 of seal member 232 includes a retaining foot 237 that extends angularly away from the upstream leg 233 in an upstream direction. The retaining foot 237 extends angularly away from the upstream leg 233 of seal member 232 at a 90° angle.

(17) An axial collar 250 secures the dynamic sealing device 230 in a seat 240 formed in a head portion 226 of the piston member 224 of the check valve assembly 200. More particularly, the axial collar 250 includes first portion 253 that is in direct contact with the piston member 224 and a second portion 255 that holds the retaining foot 237 against the piston member 224. By tightly securing the retaining foot 237 against the piston member 224, there is no path for debris to accumulate within the interior cavity 234 of the seal member 232.

(18) The seal member 232 is preferably formed from PTFE (Teflon®). PTFE has a greater temperature resistance than both Viton® and Kalrez®, and has a far wider operating performance range that extends from −423° F. to 572° F. PTFE provides low friction, good wear resistance and it is chemically inert and non-aging. The shape of the PTFE seal member 232 can be varied to allow for better retention in the check valve assembly 200. In particular, as best seen in FIG. 2a, the seal member 232 includes exterior surface features 242 for engaging corresponding surface features on the sleeve member 220 and/or exterior surface features 244 for engaging corresponding surface features on the piston member 224.

(19) Referring to FIG. 3, there is illustrated a prior art schedule valve assembly designated generally by reference numeral 300, which includes an elastomer O-ring seal 312 associated with a piston member 314 disposed in a sleeve member 316. The O-ring seal 312 isolates the upstream pressure side of the valve assembly 300 from the downstream pressure side of the valve assembly 300. Schedule valve assembly 300 is used to meter the flow of fuel through a single stage fuel injector of a gas turbine engine. The elastomer O-ring seal 312 limits the allowable operating temperature of the schedule valve assembly 200.

(20) In contrast to the prior art schedule valve assembly 300 shown in FIG. 3, there is illustrated in FIG. 4 a schedule valve assembly constructed in accordance with a preferred embodiment of the subject invention and designated generally by reference numeral 400. Schedule valve assembly 400 includes a sleeve member 420 having an interior chamber 422, and a piston member 424 supported for movement within the interior chamber 422 of the sleeve member 420. The piston member 424 has a head portion 426 which connects to threaded retainer 450.

(21) A dynamic sealing device 430 is mounted to the piston member 424 for sealingly isolating the upstream pressure side of the valve assembly 400 from the downstream pressure side of the valve assembly 400. Those skilled in the art will readily appreciate that the dynamic sealing device 430 can otherwise be mounted to the sleeve member 420 depending upon the application.

(22) As best seen in FIG. 4a, the dynamic sealing device 430 includes an annular seal member 432 formed from PTFE and having a generally C-shaped cross-section. Seal member 432 includes opposed upstream and downstream legs 433 and 435 that define an internal cavity 434 having an opening about the inner periphery thereof. As is typical, the opening of the internal cavity 434 of seal member 432 faces toward the upstream pressure side of the valve assembly 400.

(23) The dynamic sealing device 430 also includes a spring member 438 that is disposed within the internal cavity 434 of the seal member 432 to provide a constant sealing force to the seal member 432. Preferably, the spring member 438 is a helically wound metallic spring. Other springs, including springs with a plurality fingers may also be utilized in the dynamic sealing device 430 to provide a constant sealing force to the seal member 432.

(24) With continuing reference to FIG. 4a, the upstream leg 433 of seal member 432 has a radial length that is greater than the radial length of the downstream leg 435. In addition, the upstream leg 433 of seal member 432 includes a retaining foot 437 that extends angularly away from the upstream leg 433 in an upstream direction. The retaining foot 437 extends angularly away from the upstream leg 433 of seal member 432 at a 45° angle.

(25) A threaded retainer 450 secures the sealing device 430 in a seat 440 formed in a head portion 426 of the piston member 424 of the schedule valve assembly 400. More particularly, the retaining foot 437 is retained between an angled surface 453 of the threaded retainer 450 and a complementary angled surface 455 formed on the head portion 426 of the piston member 424. By tightly securing the retaining foot 437 in this manner, there is no path for debris to accumulate within the interior cavity 434 of the seal member 432. Moreover, supporting the seal member 432 this way prevents the internal pressure acting on the interior cavity 434 from deforming/extruding the PTFE.

(26) Threaded retainer 450 and a head portion 426 of the piston member 424 separate an upstream pressure side of the schedule valve assembly 400 from a downstream pressure side of the schedule valve assembly 400. The seal member 432 includes exterior surface features 442 for engaging corresponding surface features on the sleeve member 420 and/or exterior surface features 444 for engaging corresponding surface features on the retainer 450 and/or piston member 424.

(27) Referring now to FIG. 5, there is a prior art integral valve assembly in the form of a combined schedule valve and check valve, which is designated generally by reference numeral 500. This type of valve is often used in a two stage fuel injector having a main fuel path and a pilot fuel path. Integral valve assembly 500 includes an elastomer O-ring seal 512 associated with a piston member 514 disposed in a sleeve member 516. The O-ring seal 512 isolates the upstream pressure side of the integral valve assembly 500 from the downstream pressure side of the integral valve assembly 500. Another example of a prior art combined check valve and metering valve assembly that employs elastomer O-ring seal is disclosed in commonly assigned U.S. Pat. No. 5,732,730, to Shoemaker et al., the disclosure of which is herein incorporated by reference in its entirety. The elastomer O-ring seals used in these prior art devices tend to limit the allowable operating temperature of the schedule valve assembly 500.

(28) In contrast to the prior art integral valve assembly 500 shown in FIG. 5, there is illustrated in FIG. 6 an integral valve assembly constructed in accordance with a preferred embodiment of the subject invention and designated generally by reference numeral 600. Integral valve assembly 600 includes a sleeve member 620 having an interior chamber 622, and a piston member 624 supported for movement within the interior chamber 622 of the sleeve member 620. The piston member 624 has a head portion 626 that separates an upstream pressure side of the integral valve assembly 600 from a downstream pressure side of the integral valve assembly 600.

(29) As best seen in FIG. 6a, a dynamic sealing device 630 is mounted to the piston member 624 for sealingly isolating the upstream pressure side of the valve assembly 600 from the downstream pressure side of the valve assembly 600. Those skilled in the art will readily appreciate that the dynamic sealing device 630 can instead be mounted to the sleeve member 620.

(30) The dynamic sealing device 630 includes a spring energized PTFE seal member 632 having a generally C-shaped cross-section. Seal member 632 includes opposed upstream and downstream legs 633 and 635 that define an internal cavity 634 having an opening about the inner periphery thereof. As is typical, the internal cavity 634 of seal member 632 faces toward the upstream pressure side of the valve assembly 600. A helical metallic spring member 638 is disposed within the internal cavity 634 of the seal member 632 for providing a constant sealing force to the seal member 632.

(31) The upstream leg 633 of seal member 632 has a radial length that is greater than the radial length of the downstream leg 635. A retainer ring 650 surrounds the sealing device 630 to secure it in a seat 640 formed in a head portion 626 of the piston member 624 of the schedule valve assembly 600. More particularly, the retaining ring 650 secures the upstream leg 633 against a retaining surface 653 formed on the head portion 626 of piston 624. By tightly securing the upstream leg 633 in this manner, there is no path for debris to accumulate within the interior cavity 634 of the seal member 632. Moreover, supporting the seal member 632 this way prevents the internal pressure acting on the interior cavity 634 from deforming/extruding the PTFE.

(32) The seal member 632 includes exterior surface features 642 for engaging corresponding surface features on the sleeve member 620 and/or exterior surface features 644 for engaging corresponding surface features on the head portion 626 of the piston member 624.

(33) While the dynamic valve seal of the subject invention has been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate that various changes and/or modifications may be made thereto without departing from the spirit and scope of the subject invention as defined by the appended claims.