Apparatus and method for direct air capture of carbon dioxide from the atmosphere
11247176 · 2022-02-15
Assignee
Inventors
Cpc classification
F25J2215/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C12M43/04
CHEMISTRY; METALLURGY
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/229
PERFORMING OPERATIONS; TRANSPORTING
Y02E20/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2313/24
PERFORMING OPERATIONS; TRANSPORTING
B01D63/12
PERFORMING OPERATIONS; TRANSPORTING
Y02P90/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D63/12
PERFORMING OPERATIONS; TRANSPORTING
E21B43/16
FIXED CONSTRUCTIONS
Abstract
An apparatus utilizes a membrane unit to capture components from atmospheric air, including carbon dioxide, enriches the carbon dioxide concentration, and delivers the enriched concentration of carbon dioxide to a sequestering facility. The membrane is configured such that as a first gas containing oxygen, nitrogen and carbon dioxide is drawn through the membrane, a permeate stream is formed where the permeate stream has an oxygen concentration and a carbon dioxide concentration higher than in the first gas and a nitrogen concentration lower than in the first gas. A permeate conduit, having a vacuum applied to it by a vacuum generating device receives the permeate stream and a delivery conduit delivers at least a portion of the enriched carbon dioxide to a sequestering facility. The apparatus may comprise a component of a system where the system may have a flue gas generator and/or a secondary enrichment system disposed between the vacuum generating device and the sequestering facility.
Claims
1. An apparatus for direct air capture of components of atmospheric air comprising: a membrane unit comprising an outer surface and an inner surface, wherein the membrane unit is configured such that as a first gas comprising a first concentration of nitrogen, a first concentration of oxygen, a first concentration of water, and a first concentration of carbon dioxide is drawn into the outer surface and passes through the membrane, a permeate stream exits the inner surface where the permeate stream comprises a second concentration of nitrogen, a second concentration of oxygen, a second concentration of water, and a second concentration of carbon dioxide wherein the second concentration of oxygen is greater than the first concentration of oxygen, the second concentration of water is greater than the first concentration of water, the second concentration of carbon dioxide is greater than the first concentration of carbon dioxide, and the second concentration of nitrogen is less than the first concentration of nitrogen; a permeate collection device which collects the permeate stream; a vacuum-generating device which applies a vacuum to the membrane unit; and a delivery conduit which conducts at least a portion of the permeate stream to a flue gas generator wherein the flue gas generator is disposed between the vacuum generating device and a sequestering facility.
2. The apparatus of claim 1 wherein the sequestering facility comprises a plurality of photosynthetic organisms.
3. The apparatus of claim 1 wherein the sequestering facility comprises an enhanced oil recovery system.
4. The apparatus of claim 1 wherein the membrane unit comprises a sheet element comprising edges attached to a ribbed sheet, wherein a membrane envelope is defined between the sheet element and the ribbed sheet.
5. The apparatus of claim 4 wherein the membrane envelope comprises an open edge through which the permeate stream is channeled to the delivery conduit.
6. The apparatus of claim 1 wherein the vacuum-generating device comprises a liquid ring compressor.
7. The apparatus of claim 1 wherein the vacuum-generating device comprises a bellows unit.
8. The apparatus of claim 1 further comprising a secondary enrichment system disposed between the vacuum generating device and the sequestering facility.
9. The apparatus of claim 8 wherein the secondary enrichment system comprises an in-line type enclosed membrane unit.
10. The apparatus of claim 9 wherein the in-line type enclosed membrane unit comprises a sheet membrane element mounted within an enclosed conduit.
11. The apparatus of claim 9 wherein the in-line type enclosed membrane unit comprises a spiral wound membrane element mounted within an enclosed conduit.
12. The system of claim 8 wherein the secondary enrichment system comprises a cryogenic oxygen enrichment system.
13. The system of claim 1 wherein the flue gas generator is pressurized.
14. An apparatus for direct air capture of carbon dioxide from atmospheric air comprising: a membrane unit comprising a first membrane sheet, a second membrane sheet, and a ribbed sheet sandwiched between the first membrane sheet and the second membrane sheet, the ribbed sheet comprising a first side comprising a plurality of ribs, the first side in facing relation with a bottom side of the first membrane sheet, wherein an upper envelope is defined between the first side of the ribbed sheet and the bottom side of the first membrane sheet, the first side having a plurality of edges attached to a plurality of corresponding edges of the of the first membrane sheet, the first side further comprising an unattached edge adjacent to a corresponding unattached edge of the first membrane sheet thereby defining an upper envelope open edge, wherein the plurality of ribs on the first side are configured to direct flow to the upper envelope open edge, the ribbed sheet further comprising a second side comprising a plurality of ribs, the second side in facing relation with a top side of the second membrane sheet, wherein a lower envelope is defined between the second side of the ribbed sheet and the top side of the second membrane sheet, the second side having a plurality of edges attached to a plurality of corresponding edges of the second membrane sheet, the second side further comprising an unattached edge adjacent to a corresponding unattached edge of the second membrane sheet thereby defining a lower envelope open edge, wherein the plurality of ribs on the second side are configured to direct flow to the lower envelope open edge; a collection conduit having a slot attached to the upper envelope open edge and the lower envelope open edge wherein following the exposure of the first membrane sheet and the second membrane sheet to a gas comprising carbon dioxide, a permeate stream comprising an enriched concentration of carbon dioxide passes into the upper envelope and the lower envelope and passes through the upper envelope open edge and the lower envelope open edge into the collection conduit; and a delivery conduit connected to the collection conduit which conducts at least a portion of the enriched concentration of carbon dioxide contained in the permeate stream to a sequestering facility.
15. The apparatus of claim 14 further comprising a vacuum-generating device which applies a vacuum to the membrane unit.
16. A method for direct air capture of components of atmospheric ambient air comprises the following steps: exposing a membrane unit to atmospheric air, the membrane unit comprising an outer surface and an inner surface, wherein the membrane unit is configured such that as a first gas comprising a first concentration of oxygen, a first concentration of carbon dioxide and a first concentration of nitrogen is drawn into the outer surface and passes through the membrane unit a permeate stream exits the inner surface where the permeate stream comprises a second concentration of oxygen, a second concentration of carbon dioxide and a second concentration of nitrogen, wherein the second concentration of oxygen is greater than the first concentration of oxygen, the second concentration of carbon dioxide is greater than the first concentration of carbon dioxide, and the second concentration of nitrogen is less than the first concentration of nitrogen; applying a vacuum to the membrane unit through a permeate conduit; receiving the permeate stream into the permeate conduit; utilizing at least a portion of the permeate stream to provide enriched oxygen for a flue gas generator; cooling at least a portion of a flue gas stream from the flue gas generator resulting in a produced water condensed from a flue gas stream and a cooled and partially dehydrated flue gas stream; delivering at least a portion of the cooled and partially dehydrated flue gas stream to a sequestering facility.
17. The method of claim 16 further comprising the steps of taking the permeate stream from the permeate conduit, transmitting the permeate stream to a secondary enrichment system disposed between the permeate conduit and flue gas generator, which produces a more highly enriched oxygen stream permeate.
18. An apparatus for direct air capture of components of atmospheric air comprising: a membrane unit comprising an outer surface and an inner surface, wherein the membrane unit is configured such that as a first gas comprising a first concentration of nitrogen, a first concentration of oxygen, a first concentration of water, and a first concentration of carbon dioxide is drawn into the outer surface and passes through the membrane, a permeate stream exits the inner surface where the permeate stream comprises a second concentration of nitrogen, a second concentration of oxygen, a second concentration of water, and a second concentration of carbon dioxide wherein the second concentration of oxygen is greater than the first concentration of oxygen, the second concentration of water is greater than the first concentration of water, the second concentration of carbon dioxide is greater than the first concentration of carbon dioxide, and the second concentration of nitrogen is less than the first concentration of nitrogen; a permeate collection device which collects the permeate stream; a vacuum-generating device which applies a vacuum to the membrane unit; a secondary enrichment system which receives at least a portion of the permeate stream from the permeate collection device; and a delivery conduit which conducts at least a portion of the permeate stream to a sequestering facility.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
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(13) It is to be appreciated that multiple membrane banks 100 may be utilized to increase the capture of carbon dioxide from the atmosphere. Because the disclosed systems, including the membranes, the conduits, and the vacuum generating devices can be produced at relatively low cost, the only significant detriment in utilizing a substantial number of membrane banks 100 is the amount of area required for placement of the units.
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(15) The permeate is directed by ribs 114 towards an open side of the upper envelope and an open side of the lower envelope at unattached edges 120 of the surface membrane sheets 110 and unattached edge 122 of the barrier ribbed sheet 112. The open side at unattached edges 120, 122 is inserted into slot 124 of permeate conduit 104.
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(17) For the base embodiment, flue gas generator 300 may have a stack 302 which may be capped with a closure device 304 at the tip. Flue gas generator 300 may have an economizer 306, which is a heat exchanger which saves on fuel gas by preheating boiler feed water from ambient temperature on the tube side up to approximately 200 degrees Fahrenheit, utilizing hot stack gas on the shell side, utilizing a boiler feed water pump 308. Fuel for the boiler 310 is delivered through fuel inlet 312. “Air” for the boiler 310 is delivered through air inlet 314, although the “air” provided through the inlet will comprise permeate provided by membrane bank 100. Discharge from flue gas generator 300, which may comprise an enriched concentration of carbon dioxide, may be delivered to a cooler 316 with the cooled gas dehydrated with liquids removal equipment (not shown) and then pressurized by a compressor or blower 318 for delivery to a sequestration facility 5000, which may include systems which utilize bio-sequestration, such as orchards, crops, forests, and other photosynthetic organisms which either convert carbon dioxide utilizing photosynthesis or store the carbon dioxide in the organism. The sequestration facility 5000 may also include manufacturing processes which utilize carbon dioxide. The sequestration facility 5000 may also include a system which injects carbon dioxide into petroleum reservoirs for purposes of enhanced oil recovery such as miscible flooding.
(18) Air provided to the boiler 310 first passes through membrane bank 100. Membrane bank 100 utilizes a vacuum generating device 108 to draw ambient or atmospheric air into contact with the individual leaf membrane units 102, and to pull the permeate through each membrane. The vacuum generating device 108 may be a blower or a liquid ring compressor, although both types of devices require liquid separation. Alternatively, a bellows vacuum device 1100 as schematically depicted in
(19) The bellows vacuum device 1100 uses less energy than a blower or a liquid ring compressor. The bellows vacuum device may be fabricated from a large enclosure, such as a tank. It is to be noted that because of the low speeds at which the bellows vacuum system operates, and the lubrication to be provided between the cylinder walls and piston, that little or no heat will be generated at the discharge of the device.
(20) As shown in
(21) As indicated in
(22) For the alternative embodiment depicted in
(23) Air provided to the boiler 410 first passes through membrane bank 100. Membrane bank 100 utilizes a vacuum-generating device 108 to draw ambient air into contact with the individual leaf membrane units 102 and pull the permeate through each individual membrane. As previously discussed, the vacuum generating device may be any of the various types described for the embodiment depicted in
(24) For the alternative embodiment depicted in
(25) Air provided to the boiler 510 first passes through membrane bank 100. Membrane bank 100 utilizes a vacuum-generating device 108 to draw ambient air into contact with the individual leaf membrane units 102 and pull the permeate through each individual membrane. As previously discussed, the vacuum generating device may be any of the various types described for the embodiment depicted in
(26) For the alternative embodiment depicted in
(27) Air provided to the boiler 610 first passes through membrane bank 100. Membrane bank 100 utilizes a vacuum-generating device 108 to draw ambient air into contact with the individual leaf membrane units 102 and pull the permeate through each individual membrane. As previously discussed, the vacuum generating device may be any of the various types described for the embodiment depicted in
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(30) In this embodiment of the secondary enrichment mechanism 800, the membrane units 804 may be spiral wound membrane units 900 as depicted in
(31) Gas flows in a spiral pattern through the spiral wound membrane with the permeate received by permeate collection pipe 910. The ends of permeate collection pipe 910 may threaded so that the spiral wound membrane units may be attached in an end-to-end configuration for collection of the permeate. Permeate collection pipes 910 are connected to permeate collection header 806
(32) The membrane units 904 for secondary enrichment mechanism 900 are entirely enclosed and the feed is provided under pressure, with a pressure differential created at permeate collection header 806 by blower 808, which delivers the permeate either to a tertiary enrichment mechanism, such as another membrane system as depicted in
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(34) With the embodiments of the invention disclosed herein, the flue gas stream from the flue gas generator 300, 400, 500, 600 is reduced in volume and thus more economical to transport because ducts and permeate blower systems may be substantially reduced in size.
(35) While the above is a description of various embodiments of the present invention, further modifications may be employed without departing from the spirit and scope of the present invention. Thus the scope of the invention should not be limited according to these factors, but according to the following appended claims.