MOTOR APPARATUS AND CLEANER HAVING THE SAME
20170258286 ยท 2017-09-14
Assignee
Inventors
- Kwang Soo KIM (Seoul, KR)
- Deok Jin Kim (Hwaseong-si, KR)
- Myung Bae Bang (Pyeongtaek-si, KR)
- Sung Gu Lee (Anyang-si, KR)
- Byung Ryel In (Suwon-si, KR)
- Young Kwan Kim (Anyang-si, KR)
Cpc classification
F04D29/263
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A motor apparatus having a high efficiency and reducing manufacturing cost by using a cost effective ferrite permanent magnet includes a rotatable shaft, a fan connected to one side of the shaft to generate a flow of air, a stator including stator cores arranged in a circumferential direction, and a coil wound around the stator core, and a rotor disposed at an inside of the stator and provided in a form of a cylinder having a passage allowing the shaft to pass through the rotor includes a rotor core provided with a protrusion structure and one or more ferrite magnets coupled to the rotor core to provide a magnetic force. By using a ferrite magnet, when compared to a conventional universal motor, a superior efficiency is obtained, and when compared to a BLDC motor using a Nd magnet, a low cost BLDC motor is implemented.
Claims
1. A motor apparatus, comprising: a shaft rotatably installed within the motor apparatus; and a fan connected to one side of the shaft to generate a flow of air, wherein the fan includes an inner circumference passing through a central portion of the fan, wherein the shaft passes through the inner circumference of the fan from a lower portion of the inner circumference of the fan to an upper portion of the inner circumference of the fan, and an end of the shaft is connected to a nut at the upper portion of the inner circumference of the fan such that the fan is connected to the shaft, and wherein the inner circumference of the fan comprises an uneven shape to prevent slippage of the shaft.
2. The motor apparatus of claim 1, wherein the nut includes at least one portion thereof inserted into the upper portion of the inner circumference of the fan, and wherein the upper portion of the inner circumference of the fan includes a groove corresponding to a shape of the nut.
3. The motor apparatus of claim 1, wherein the nut and the upper portion of the inner circumference include a protrusion and a groove corresponding to the protrusion, respectively, so that the nut and the upper portion of the inner circumference are fixedly coupled to each other.
4. The motor apparatus of claim 3, wherein the nut is provided with two protrusions protruding in a same direction at opposite sides to each other with respect to a center of the nut, and wherein the upper portion of the inner circumference of the fan comprises two grooves corresponding to the two protrusions of the nut, so that the nut and the fan are coupled to each other as the protrusions are inserted into the grooves.
5. A cleaner having a body forming an external appearance thereof, a motor apparatus to generate a suction force and a brush head having a predetermined length to make contact with a surface to be cleaned, the motor apparatus comprising: a shaft forming a central axis; a motor cover having an inlet hole configured to suction air; and a fan connected to one side of the shaft and located adjacent to the motor cover, wherein the fan includes an inner circumference at a center of the fan, the inner circumference of the fan being configured to have the shaft inserted into the inner circumference, wherein the shaft passes through the inner circumference so as to have an end of the shaft connected to a nut at an upper portion of the inner circumference of the fan, wherein the upper portion of the inner circumference of the fan includes a groove, and wherein the nut has a protrusion structure corresponding to the groove so that the nut is fixed to the fan as the protrusion structure is inserted into the groove.
6. A motor apparatus, comprising: a shaft rotatably installed within the motor apparatus; and a fan connected to one side of the shaft to generate a flow of air, wherein the fan includes an inner circumference passing through a central portion thereof, wherein the shaft passes through the inner circumference from a lower portion of the inner circumference of the fan to an upper portion of the inner circumference of the fan, and an end of the shaft is connected to a nut at the upper portion of the inner circumference of the fan such that the fan is connected to the shaft, and wherein the inner circumference of the fan comprises a polygonal shape to prevent slippage of the shaft.
7. The motor apparatus of claim 6, wherein the inner circumference comprises a hexagonal shape to prevent the slippage of the shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] These and/or other aspects will become apparent and more readily appreciated from the following description of embodiments, taken in conjunction with the accompanying drawings of which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] Reference will now be made in detail to one or more embodiments, illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, embodiments of the present invention may be embodied in many different forms and should not be construed as being limited to embodiments set forth herein, as various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be understood to be included in the invention by those of ordinary skill in the art after embodiments discussed herein are understood. Accordingly, embodiments are merely described below, by referring to the figures, to explain aspects of the present invention.
[0047]
[0048] In accordance with one or more embodiments, a cleaner may include a body 10 to form an exterior appearance, a brush head 20 that may make contact with a surface at which a cleaning takes place, a handle 30, and a connecting hose 40 that may connect the handle 30 to the body 10.
[0049] The brush head 20 may be a portion through which the air having dust is initially introduced while making contact with the surface at which a cleaning takes place. The brush head 20 may be formed in a rectangular parallelepiped shape with a predetermined length. At a lower surface of the brush head 20, a brush configured to separate dust from the surface intended to be cleaned may be provided.
[0050] The handle 30 may be provided for a user to easily move a connecting pipe 50 and the brush head 20. At the handle 30, a plurality of manipulation buttons that may be configured to select the operation of the cleaner may be provided.
[0051] The connecting hose 40 may enable a cleaning to be performed in a different area within a certain range from the body 10 by moving the brush head 20 and the connecting pipe 50, without needing to move the body 10. For the above, the connecting hose 40 may be formed of elastically deformable material such as plastic.
[0052] The body 10 may be provided at an inside thereof with a dust collecting compartment 11 in which a collection of dust may take place, and a driving compartment 12 to generate a suction force.
[0053] At the dust collecting compartment 11, an inlet hole 11a configured to suction the air having dust to an inside the body 10 may be provided. The connecting hose 40 may be connected to an outer side of the inlet hole 11a. At an inner side of the inlet hole 11a, a dust bag 11b may be provided to collect dust from the air introduced through the connecting hose 40.
[0054] At the driving compartment 12, a motor 100 generating a rotating force, and a fan 200 generating a suction force while rotated by the motor 100 may be provided. At one side of the driving compartment 12, a discharging hole 13 may be provided to discharge air from which dust is eliminated.
[0055] By the fan 200 generating a suction force, the air inlet to the brush head 20 may be introduced to the body 10 after passing through the connecting hose 40. The air may be passed through the inlet hole 11b connected to the connecting hose 40, and may be exited to an outside through the discharging hole 13 after entering into a pipe 14 connected to the driving compartment 12.
[0056] The motor 100, the fan 200, and an installation configured to assemble the motor 100 and the fan 200 are referred to as a motor apparatus 1.
[0057]
[0058] The motor apparatus 1 may be mounted at the driving compartment 12 of the cleaner while having a motor cover 22 that may be provided at an upper side thereof and a lower housing 26b that may be provided at a lower side thereof. Starting with the motor cover 22, the description will be provided in the order of illustration on
[0059] The motor cover 22 may be configured to keep the fan 200 in an air tightened state by covering the fan 200. The motor cover 22 may have a circular shape to cover the fan, and may be provided at the center thereof with a hole 22a. Through the hole 22a provided at the center of the motor cover 22, air may be entered to an inside the motor apparatus 1.
[0060] A nut 202 may connect the fan 200 to a shaft 300. The fan 200 may be provided with an inner circumference 204 passing through a center portion thereof so that the shaft 300 may pass through the inner circumference 204. The nut 202 may be coupled to an end 302 of the shaft 300 that may be passed through the inner circumference 204 of the fan 200, thereby connecting the fan 200 to the shaft 300. The nut 202 may be capable of closely connecting the fan 200 driven at high speed to the shaft 300.
[0061] The fan 200 may be capable of generating the flow of air by suctioning air from the hole 22a of the motor cover 22. The fan 200 being used at the cleaner may be provided with the structure having a wide lower portion thereof and a narrow upper portion thereof.
[0062] A diffuser 24 may be configured to perform as a guide to properly adjust the flow of air generated from the fan 200 to show desired flow performance. The diffuser 24 may be referred to as a fan guide.
[0063] An upper housing 26a may be provided as a supporting unit of a bearing 28 and a settling unit of the diffuser 24. The upper housing 26a, in a case when viewed from a front side thereof, may be provided with the shape of a ribbon. As end portions of the upper housing 26a are connected to the lower housing 26b, the closeness of a rotor 400 and a stator 500 may be maintained.
[0064] The bearing 28 may be configured to fix the rotor 400 connected to the shaft 300 at a certain position. The bearing 28 may include an upper bearing 28a and a lower bearing 28b provided in a pair at both sides of the rotor 400.
[0065] The shaft 300 may be rotatably installed to deliver a driving force to the fan 200 or the rotor 400. The shaft 300 may have a shape of a bar penetrating a center of the motor apparatus 1, and may have the fan 200 connected to the end 302. The rotor 400 may be assembled to the shaft 300, and at the both ends of the rotor 400, the bearing 28 may be positioned, so that a smooth rotational motion may take place.
[0066] The rotor 400 may include a rotor core 402 inserted into the shaft 300, a ferrite magnet 404 providing a magnetic force, and a balance structure 406 to balance the rotor 400. At a central portion of a main axis thereof in an overall manner, the rotor 400 may include the shape of a cylinder provided with a passage through which the shaft 300 may be penetrated.
[0067] The balance structure 406 may be capable of reducing an imbalance generated when the rotor 400 is rotated while coupled to the rotor core 402. The balance structure 406 may include a first balance 406a and a second balance 406b that may be attached to each end surfaces of the rotor 40, respectively. Since the balance structure 406, which may be processed, may be attached to the rotor 400 which may be difficult to be processed, the balance of the rotor 400 may be adjusted by processing the balance structure 406.
[0068] The rotor core 402 may be provided at a central portion thereof with a hole 402a (
[0069] The stator 500 may include a stator core 502 (
[0070] An insulator 505 may be formed of a material having electrical insulation characteristic. The insulator 505 may include a first insulator 505a and a second insulator 505b that may be assembled to both sides of the stator 500.
[0071] Lastly, the lower housing 26b may be provided with a structure allowing the components connected to the shaft 300, such as the stator 500, to be mounted thereon. The lower housing 26b, which may have the shape of a hat, may be provided with one side thereof wide open to form an opening 262, while the other side thereof may be closed. The opening 262 may be connected to the upper housing 26a to have the installations, which may be mounted at an inside, sealed. The lower housing 26b may be provided with a plurality of openings 260, so that air passed through the motor apparatus 1 may be discharged through the plurality of openings 260.
[0072] A universal motor is a type of a DC motor, and the direction of a current applied to each coil is needed to be changed according to the rotational motion of a rotor, and thus the universal motor is needed to be provided with a commutator and a brush structure. However, a brushless DC (BLDC) motor using a permanent magnet is not provided with a commutator and a brush structure included thereto.
[0073]
[0074] As illustrated on
[0075] The rotor core 402 may be provided with the shaft 300 inserted into a central portion 402a thereof, and the side surface 402b may be coupled to the ferrite magnet 404. The rotor core 402 may be formed of an electrical steel plate. The rotor core 402 may be designed in bipolarity by considering the wearing of metal as a result of high-speed driving and the switching frequency of a controller.
[0076] The rotor core 402 may be configured to form a protrusion structure to generate additional resistance torque. That is, the performance of the ferrite magnet lower than an Nd magnet and the decrease of torque as the result of use of the ferrite magnet may be compensated by the protrusion structure of the rotor core 402. The protrusion structure may be formed in a protruded manner from a center of rotation, so that an additional resistance torque may be obtained as the rotor 400 is rotated. That is, by a plurality of protrusions 402c protruded from the central portion of the rotor core 402 in a radially outward direction, the protrusion structure may be formed. The protrusion 402C may be provided in a fan-like shape having an outer arc larger than an inner arc. At an outer circumferential surface of the rotor core 402, the two protrusions 402c may be protrudedly formed in a way the two protrusions 402c are disposed opposite to each other with respect to the center of rotation of the rotor 400. As illustrated on
[0077] The rotor core 402 may include a multiple-step structure at the side surface 402b making contact with the ferrite magnet 404. As the multiple-step structure is formed, a micro-small space 402d may be provided in between the rotor core 402 and the ferrite magnet 404. The micro-small space 402d as such may be occupied by substance needed to couple the rotor core 402 to the ferrite magnet 404. The rotor core 402 and the ferrite magnet 404 may be coupled to each other by using an adhesive.
[0078] The first ferrite magnet 404a and the second ferrite magnet 404b may be coupled to the rotor core 402 while surrounding the both side surfaces 402b of the rotor core 402. The ferrite magnet 404 may be positioned in between the protrusions 402c of the rotor core 402. As illustrated on
[0079] The magnetizing direction of the ferrite magnet 404 may be in parallel direction or in radial direction. However, in the sinusoidal aspect of an air gap flux density, the parallel direction of magnetization may be preferred.
[0080] As illustrated on
[0081] The balance structure 406 is referred to as a processable part that may be attached to the rotor 400 to balance the rotating rotor 400. As the balance structure 406 is processed by a cutting work, the rotational balance of the rotor 400 having the balance structure 406 may be adjusted. The balance structure 406 may be provided in the shape of a cylinder having the same size of the end portion of the rotor 400 illustrated on
[0082] As a groove 409 that may be included in the end portion of the rotor 400 and a protrusion 408 that may be included in the balance structure 406 are coupled to each other, the rotor 40 and the balance structure 406 may be coupled to each other. As illustrated on
[0083]
[0084] The performance of a ferrite magnet lower than a Nd magnet and a decrease of torque as a result of the use of the ferrite magnet may be compensated by the protrusion structure of the rotor core 402, but a ferrite magnet has a magnetic flux density and a coercive force that are lower than those of a Nd magnet, having inefficiency in demagnetization. In particular, a ferrite magnet has low temperature demagnetization, and thus is resistant to becoming demagnetized during rotation. Hereinafter, a structure to compensate for such a weakness of the ferrite magnet will be described.
[0085] Although an external appearance of the rotor core 402 provided between the protrusions 402c of
[0086] That is, the ferrite magnets 404aa and 404ba may have cross sections that are increasing as the ferrite magnets 404aa and 404ba become more distant from the protrusion 402ca. In addition, the protrusion 402ca may protrude from the center of rotation by a length smaller than that of the protrusion 402c. Having the magnets 404aa and 404ba having inconstant cross sections may distribute the flow of magnetic flux, so that distribution of the magnetic flux may be increased. Accordingly, demagnetization caused by magnetic flux concentrated may be prevented.
[0087]
[0088] The stator 500 may include a stator core 502 forming a frame thereof, and a coil 504 wound around the stator core 502. The stator 500 may be provided at an inside 500a thereof having a structure into which the rotor 400 may be inserted. An outside 500b of the stator 500 may include a frame of the stator core 502.
[0089] A space between the inside 500a and the outside 500b may be divided by a plurality of slots 502a. The coil 504 may be wound around each of the plurality of slots 502a. The coil 504 may be wound in a concentrated winding scheme. The coil 504 may include, for example, copper, aluminum, or the like, or a combination of these.
[0090] The plurality of slots 502a may include, for example, a total of three slots 502a. The number of the slots 502a may be provided in minimum, to ensure a space allowing air generated from the fan 200 to pass therethrough. Air may pass through between each coil 504 wound around the slot 502a.
[0091] The outside 500b of the stator 500 may have a polygonal shape. The stator 500 having a polygonal shape may be fixed in a space of the lower housing 26b having a circular shape, to form a marginal space that may serve as an air passage. The outside 500b may be provided in a hexagonal shape.
[0092] The outside 500b of the stator 500 may include a convexo-concave structure configured to assemble the stator 500 to the lower housing 26b. The convexo-concave structure may be provided as a protrusion 502b formed at each corner of the outside 500b. The protrusion 502b formed at each corner of the polygonal outside 500b of the stator 500 may allow the stator 500 to be fixed to the lower housing (26b in
[0093]
[0094] The rotor 400 may be inserted into the inside 500a of the stator 500. At the central portion 402a of the rotor 400, the shaft 300 may be positioned. As the rotor core 402 is mounted at the shaft 300, and the ferrite magnet 404 is coupled while surrounding the rotor core 402. The restraining structure 400a may be coupled to the upper sides of the ferrite magnet 404 and the rotor core 402, so that the rotor core 402 and the ferrite magnet 404 may be closely coupled to each other. Then, the stator core 502 may be positioned, and the coil 504 may be wound around the slot 502a of the stator core 502. The outside 500b of the stator 500 may be provided with the shape of a polygon.
[0095]
[0096] The motor apparatus 1 may use the fan 200a capable of rotating at high speed. The fan 200a may be provided in a 3-dimensional shape. In a case when using the fan 200a capable of rotating at high speed, the coupling structure is highly regarded than in the case of using a conventional fan. Particularly, slipping between the shaft 300 and the fan 200a may be prevented. Conventionally, as to prevent slipping, by adding a mounting structure at a lower surface of a fan, the shaft and the fan may be coupled to each other. To this end, the shaft 300 may be be subject to a d-cut processing, which results in an asymmetrical structure that increases imbalance during rotation of the shaft. An apparatus according to the present disclosure may be capable of preventing the slipping by use of the nut 202a, which may be obtained by deforming a conventional fixing nut, without using the additional mounting structure.
[0097] The fan 200a may be provided at a central portion 204a with an inner circumference that may allow the shaft 300 to pass therethrough. The shaft 300, by passing through from a lower portion 206b of the inner circumference to an upper portion 206a of the inner circumference of the fan 200a, may be fixedly coupled to the nut 202a at the upper portion 206a of the inner circumference of the fan 200a. At this time, the upper portion 206a of the inner circumference may be provided with a shape having a convexo-concave formed on a conventional cylindrical structure. As illustrated on
[0098] The upper portion 206a of the inner circumference may be provided with the total of two grooves 208 that may be formed at opposite sides to each other with respect to the center of the upper portion 206a. At the nut 202a, two protrusions 209 may protrude in the same direction while corresponding to the two grooves 208. As the protrusions 209 of the nut 202a are inserted into the grooves 208 provided at the upper portion 206a of the inner circumference, the nut 202a may be fixed to the fan 200a. Alternatively, protrusions may be provided at the upper portion 206a of the inner circumference, and grooves may be provided at the nut 202a, so that the protrusions and grooves may be fixedly coupled to each other.
[0099] As illustrated on
[0100]
[0101] The nut 202b may be inserted into an upper portion 206c of the inner circumference, thereby possibly preventing the fan 200b from slipping from the shaft 300. As shown in
[0102] The nut 202b may be inserted into the upper portion 206c of the inner circumference whose shape may correspond to the shape of the nut 202b, and may be connected to the shaft 300, to prevent a slipping of the shaft 300. The nut 202b may have at least one portion thereof inserted into the upper portion 206c of the inner circumference.
[0103] Referring to
[0104] As to describe the assembly of the motor apparatus 1 as a whole, the first ferrite magnet 404a and the second ferrite magnet 404b may be coupled to the side surfaces 402b of the rotor core 402, respectively. Then, the first balance 406a and the second balance 406b may be coupled to the both end surfaces of the rotor core 402, thereby forming the rotor 400. The rotor 400 may be inserted into the inside 500a of the stator 500, and the first insulator 505a and the second insulator 505b may be coupled to the both sides of the stator 500. The rotor 400 and the stator 500 coupled to each other may be inserted around the shaft 300, and both ends of the shaft 300 may be fixed by the upper bearing 28a and the lower bearing 28b. The assembly coupled as the above may be inserted into the lower housing 26b, and may be fixed through the convexo-concave structure of the stator 500. The upper housing 26a may be inserted around the shaft 300 connected to the lower housing 26B and protruded toward an opposite side. The upper housing 26a and the lower housing 26b may be connected to each other by use of a coupling tool such as a screw. The end 302 of the shaft 300 may be passed by the diffuser 24 and the fan 200, and then connect to the nut 202. As previously described, the shaft 300 may be integrally connected to the fan 200 through the convexo-concave structure of the nut 202 and the fan 200, and thus slipping may be prevented. Lastly, the motor cover 22 may be closed to maintain a sealing of the motor apparatus 1.
[0105] The motor apparatus 1 may represent a driving source inserted into a cleaner to suction and discharge air. While the cleaner is used as an example for the descriptions as such, the motor apparatus 1 may be applied to all the apparatuses that are needed to be provided with a miniaturized, high-speed driving motor, not to mention other various household apparatuses such as a hand drier.
[0106] As is apparent from the above, the use of a ferrite magnet can provide a superior efficiency when compared to a conventional universal motor, and also enable implementation of a low cost BLDC motor.
[0107] In addition, by forming a convexo-concave structure configured to prevent a slipping of a high-speed driving fan and a shaft, a decrease of an overall material cost and performance reliability may be secured.
[0108] While aspects of the present invention have been particularly shown and described with reference to differing embodiments thereof, it should be understood that these embodiments should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each embodiment should typically be considered as available for other similar features or aspects in the remaining embodiments. Suitable results may equally be achieved if the described techniques are performed in a different order and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents.
[0109] Thus, although a few embodiments have been shown and described, with additional embodiments being equally available, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.