TISSUE GRAFT

Abstract

The present invention is directed to a method of producing a tissue graft, comprising at least steps of providing a gel, seeding the gel with cells of at least a first and/or cells of a second type, and culturing of the cells of the first and/or cells of the second type in said gel until the formation of at least one first biostructure in the gel by the cells of the first type and/or the cells of the second type.

Claims

1. Method of producing a tissue graft, comprising at least the following steps: providing a gel, seeding the gel with cells of at least a first type and/or cells of a second type, culturing the cells of the first type and/or cells of the second type in and/or on said gel until the formation of at least one first biostructure in and/or on said gel by the cells of the first type and/or the cells of the second type.

2. Method according to claim 1, wherein cells of a third type are seeded onto the gel after the at least one first biostructure has been formed in the gel by the cells of the first type and/or the cells of the second type.

3. Method according to claim 2, wherein after seeding of the cells of the third type the gel is cultured until the formation of at least one second biostructure on the gel.

4. Method according to claim 1, wherein the first biostructure is a vascular structure, preferably a vascular plexus of blood and/or lymphatic capillaries.

5. Method according to claim 2, wherein the second biostructure is an epidermal structure.

6. Method according to claim 1, wherein the cells of a first type and/or of a second type and/or of a third type are mammalian cells, preferably human cells.

7. Method according to claim 1, wherein the cells of a first type and/or of a second type and/or of a third type are autologous cells.

8. Method according to claim 1, wherein the cells of the first type and/or of the second type are selected from the group of endothelial cells, epithelial cells, fibroblasts, mesenchymal cells, hematopoietic cells, cells of the immune system, adipose tissue-derived cells, mural cells, stem cells, progenitor cells, genetically modified cells.

9. Method according to claim 2, wherein the cells of the third type are selected from the group of keratinocytes, melanocytes, merkel cells, cells of the immune system, adipose tissue-derived cells, epithelial cells not derived from epidermis, stem cells, progenitor cells, genetically modified cells, preferably keratinocytes.

10. Method according to claim 1, wherein the cells of the first type are endothelial cells and the cells of the second type are fibroblasts, and that the endothelial cells and the fibroblasts are co-cultured together in the gel for formation of the first biostructure.

11. Method according to claim 7, wherein the endothelial cells and the fibroblasts are seeded and co-cultured in the gel with a ratio of fibroblasts to endothelial cells of at least 3:7, preferably of at least 2:3, more preferably about 1:1.

12. Method according to claim 1, wherein the cells of the first type are endothelial cells selected from the group of hBEC and/or hLEC, or a mixture thereof, preferably HDMECs, or that the cells of the first type are SVF cells.

13. Method according to claim 1, wherein after the seeding of the gel with cells of a first and/or a second type, the gel is compacted, preferably by compression.

14. Method according to claim 13, wherein the gel is compacted by compression in a compression device.

15. Method according to claim 1, wherein the compaction of the gel is carried out prior to or after the formation of the at least one first biostructure.

16. Method according to claim 2, wherein the gel is seeded with the cells of the third type after the compaction of the gel.

17. Method according to claim 1, wherein the gel is a hydrogel, preferably a fibrin hydrogel or a collagen-hydrogel, preferably a collagen type I hydrogel.

18. Method according to claim 14, wherein the gel in an uncompressed state has a first thickness, and the compaction is carried out until the gel reaches in a compressed state a second thickness of 3-20 times less, preferably about 10 times less than the first thickness, wherein preferably the thickness of the gel in a compressed state is about 0.7-1 mm

19. A tissue graft comprising a gel, the gel comprising at least one first biostructure formed of cells of at least a first type and/or a second type in and/or on the gel.

20. The tissue graft according to claim 19, wherein the tissue graft further comprises at least one second biostructure formed of cells of at least a third type in and/or on the gel, preferably on the gel.

21. The tissue graft according to claim 19, wherein the cells of the first and/or the second and/or the third type are of human origin, more preferably of autologous human origin.

22. The tissue graft according to claim 19, wherein the first and/or second biostructure is selected from the group of organ structure or tissue structure, preferably epithelial structure, including glandular-, placental- or amniotic epithelial structure; vascular-, preferably blood and/or lymphatic vessel structure; nervous structure; connective tissue structure, including bone structure, hair structure, nail structure, tooth structure, mesenchymal structure, muscular structure, adipose structure.

23. The tissue graft according to claim 19, wherein the first and/or the second biostructure comprises cells selected from the group of: cells of endodermal origin, cells of mesodermal origin, cells of ectodermal origin, including the neural crest, cells of trophoblast origin, germ cells, stem cells, progenitor cells, genetically modified cells.

24. The tissue graft according to claim 19, wherein the graft comprises autologous human endothelial cells and autologous human fibroblasts in the gel, preferably in a ratio of fibroblasts to endothelial cells of at least 3:7, more preferably of at least 2:3, most preferably about 1:1.

25. The tissue graft according to claim 19, wherein the first biostructure is a vascular biostructure, preferably a vascular plexus of blood and lymphatic capillaries.

26. The tissue graft according to claim 20, wherein the second biostructure is an epidermal biostructure.

27. The tissue graft according to claim 20, wherein the first biostructure is a vascular biostructure in the gel and the second biostructure is an epidermal biostructure on the gel.

28. The tissue graft according to claim 25, wherein the lymphatic capillaries have a continuous lumen of physiological size, preferably of 17-60 μm.

29. The tissue graft according to claim 25, comprising lumen-forming lymphatic capillaries, preferably lymphatic capillaries having anchoring filaments, preferably fibrillin anchoring filaments.

30. The tissue graft according to claim 19, wherein the gel is a fibrin or collagen hydrogel, preferably a collagen type I hydrogel.

31. The tissue graft according to claim 19, wherein the gel is a compacted, preferably compressed hydrogel.

32. The tissue graft according to claim 20, wherein the graft is a dermo-epidermal skin graft, wherein preferably the cells comprised in the first biostructure are HDMECs or SVF cells and the cells comprised in the second biostructure are keratinocytes, preferably human epidermal keratinocytes.

33. The tissue graft according to claim 19, wherein the graft has a thickness of 0.2-3 mm, preferably 0.7-1 mm.

34. The tissue graft produced by a method according to claim 1.

35. Use of a tissue graft according to claim 19, in the treatment of damaged tissue, wherein the tissue graft preferably is a dermo-epidermal skin graft and the damaged tissue preferably is skin tissue, especially skin tissue damaged by burns, or for testing.

36. Use of a tissue graft according to claim 34, in the treatment of damaged tissue, wherein the tissue graft preferably is a dermo-epidermal skin graft and the damaged tissue preferably is skin tissue, especially skin tissue damaged by burns, or for testing.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same. In the drawings,

[0057] FIG. 1 shows the preparation of large hydrogels, wherein A.) shows hydrogel culture and handling in general; B.) shows the handling and consistency of a thin uncompressed hydrogel; C.) shows the handling and consistency of a thick uncompressed hydrogel; and D.) shows the handling and consistency of a thin compressed hydrogel.

[0058] FIG. 2 shows the correlation of mechanical stability and hydrogel thickness in a schematic bar chart;

[0059] FIG. 3 shows a schematic representation of the production process of hydrogels containing vascular structures; first by showing the sequence of steps for production of large compressed hydrogels containing vascular structures (A); and of large vascularized dermo-epidermal skin grafts (B); followed by the results of such methods in immunofluorescence studies (C, D-upper panel, D′) and histological sectioning (D-lower panel).

[0060] FIG. 4 shows, for uncompressed prevascularized tissue grafts, the ratio of endothelial cells (HDMECs) to dermal fibroblasts, in a.) with relation to the capillary area, in b.) with relation to the number of branch points per mm.sup.2, and in c.) with relation to the mean capillary diameter in μm.

[0061] FIG. 5 shows unvaried vessel characteristics in compressed versus uncompressed hydrogels; wherein a.) shows the vessel area; b.) shows the amount of branch points; and c.) shows the vessel length;

[0062] FIG. 6 shows a schematic representation of a production process of a compressed hydrogel containing vascular bio structures in two variations with respect to the sequence of steps,

[0063] FIG. 7-10 photo documentation of the production of a compressed prevascularized tissue graft; wherein

[0064] FIG. 7 shows a photo documentation of flask assembly and hydrogel preparation;

[0065] FIG. 8 shows a photo documentation of assembly of the compression device,

[0066] FIG. 9 shows a photo documentation of the compression step

[0067] FIG. 10 shows a photo documentation of the gel transfer step.

DESCRIPTION OF PREFERRED EMBODIMENTS

[0068] The present invention is directed to a skin graft that, contrary to the prior art, doesn't just include patient's skin cells—it also contains both lymph and/or blood capillaries “prevascularized” ex vivo (in vitro) and then transplanted onto a wound. Dermo-epidermal skin grafts were created by taking HDMECs from human foreskin or SVF from human adipose tissue, and embedding them in three-dimensional hydrogels. Moving in vivo, the engineered skin grafts containing the HDMECs as well as human fibroblasts or SVF cells and keratinocyes were transplanted onto the wounded backs of nude rats (animals without a functional immune system). The human skin grafts formed the expected skin layers after 2 weeks and the capillaries functionally connected with existing rat capillaries. These engineered dermo-epidermal hydrogels potentially represent the next generation of skin grafts, complete with the blood and/or lymphatic vascular biostructures and ready to transplant.

EXAMPLE 1

[0069] Production of Uncompressed Prevascularized Dermo-Epidermal Skin Grafts Containing Blood and Lymphatic Capillaries

[0070] The transplantation of human dermo-epidermal skin grafts containing vascular (blood and lymph) plexus onto rats was monitored. First, skin grafts were created in vitro using CD31 positive (CD31+) HDMECs, human CD90 positive (CD90+) fibroblasts, and human keratin5 positive (K5+) keratinocytes in fibrin hydrogels.

[0071] Both cell types constituting the dermal compartment of the graft were arranged underneath several layers of keratinocytes, the epidermal compartment (made visible and verified by confocal micrograph). These skin grafts were then transplanted onto wounded backs of immunoincompetent nu/nu rats using a Fusenig chamber to avoid competitive, lateral ingrowth/overgrowth of rat keratinocytes. Two weeks after transplantation, the human skin substitute was surgically removed from the rat underlying tissue and analysed for dermal structure and neovascularization. The vascularized neodermis supported stratification of the overlaying epidermis. Immunofluorescence analysis after 2 weeks revealed the presence of both human blood and lymphatic microvessels in the neodermis. Most of the bioengineered Proxl-positive/CD31-positive (Prox1+/CD31+) lymphatic microvessels maintained their lumen in vivo. Human microvessels expressing Lyve-1 and podoplanin were detected, indicating that human lymphatic capillaries remained intact 2 weeks after transplantation. Blood microvessels that solely expressed CD31 were also detected. Notably, the two distinct types of microvessels were never found to anastomose.

[0072] Further analysis of the capillary revealed that the human lymphatic microvessels presented fibrillin+ anchoring filaments, which strongly suggests that the capillaries could react to interstitial pressure variations and resolve tissue fluid accumulation in vivo. Furthermore, the bioengineered human lymphatic capillaries were devoid of mural cell coverage. Lymphatic drainage experiments were performed to investigate whether the bioengineered lymphatic capillaries would be functional in vivo. Small amounts (25 μl) of Evans blue were injected into grafts 15 days after transplantation. When analysing the grafts 30 min after injection, about five fold more Evans blue was retained in the hydrogels containing human fibroblasts only, compared with hydrogels containing human lymphatic and blood capillaries, indicating lymphatic drainage function in the prevascularized grafts. This data suggests that the grafted human lymphatics were recognized by and anastomosed to the recipient's lymphatics and that the newly developed lymphatic plexus efficiently drained fluid in vivo.

[0073] Materials and Methods for Example 1:

[0074] Human cells (keratinocytes, fibroblasts and endothelial cells) were isolated as described in Marino et al. 2014, Bioengineering Dermo-Epidermal Skin Grafts with Blood and Lymphatic Capillaries, Sci. Transl. Med. 6, 221ra14 (2014). In that study, first, hLECs were cocultured with human dermal fibroblasts within 3D hydrogels to investigate the capacity of LECs to develop into lumen-forming bona fide lymphatic capillaries. However, HDMECs-rather than LECs-were then used to engineer prevascularized dermo-epidermal skin substitutes. HDMECs were chosen because they are a mixture of dermal blood and LECs; hence, these cells have the potential to give rise to both types of capillaries.

[0075] Isolation and Culture of HDMECs and Dermal Fibroblasts:

[0076] HDMECs (human dermal microvascular endothelial cells) and human dermal fibroblasts were co-isolated from foreskins (n=8) obtained from the University Children's Hospital of Zurich after routine circumcisions. Foreskins were processed as described in Montario et al., Formation of human capillaries in vitro: The engineering of prevascularized matrices. Tissue Eng. Part A 16, 269-282 (2010). Isolated HDMECs and fibroblasts were co-cultured on 0.1% gelatin-coated dishes (Sigma-Aldrich) in endothelial cell growth medium-2 (EBM-2 MV with endothelial supplements; Lonza). Every day, fibroblasts were removed by mechanical scratching. FACS analysis for CD90 (Dianova) and CD31 (DakoCytomation) was used to calculate the number of fibroblasts and HDMECs (their ratio was 1:1 in all experiments). The cells were used at passage 1 in all experiments.

[0077] Generation of Capillaries in Hydrogels:

[0078] Fibrin or collagen hydrogels were produced with a Transwell system consisting of six-well culture inserts with membranes with 3-mm pores (BD Falcon). Briefly, for fibrin hydrogels, fibrinogen from bovine plasma (Sigma-Aldrich) was reconstituted in NaCl to a final concentration of 10 mg/ml, and then 11 ml of thrombin (Sigma-Aldrich, 100 U/ml) was added. For collagen hydrogels, membranes were covered with rat tail collagen type I hydrogels (3.2 to 3.4 mg/ml, BD Biosciences). The collagen matrix was prepared as described in Montario et al., 2010. To 1 ml of hydrogel solution, 100,000 human dermal cells (HDMECs/fibroblasts, 1:1) (initially, solely for investigation purposes, 60,000 hLEC's (as isolated according to Marino et al., 2014) in combination with 40,000 human dermal fibroblasts) were added and transferred into an insert for six-well plates. After clotting at room temperature, the preparations were incubated at 37° C. for 35 min in a humidified incubator containing 5% CO2 to ensure polymerization. At the end of the incubation period, culture medium was added to the upper and lower chambers [endothelial cell growth medium-2 (EBM-2 MV with endothelial supplements; Lonza)], and hydrogels were incubated for up to 3 weeks. Medium was changed every second day.

[0079] Testing for the Role of Fibroblasts in Lymphatic Vessel Formation:

[0080] As described in Marino et al., 2014, Fibrin hydrogels were produced as described above and cultured for 3 weeks in vitro. The hydrogels with 0 fibroblasts/100,000 LECs were cultured either in culture medium, in culture medium plus VEGF-A (40 ng/ml, Chemicon), in culture medium plus VEGF-C (100 ng/ml, R&D Systems), or in fibroblast-conditioned culture medium. The hydrogels with 10,000 fibroblasts/90,000 LECs or 40,000 fibroblasts/60,000 LECs were grown in culture medium. For the Transwell assay, 100,000 fibroblasts were seeded on the underside of the Transwell, whereas hydrogels with 100,000 LECs were cultured on top. The migration of a little number of fibroblasts was observed from the underside of the insert through the porous membrane intro the hydrogel. Culture medium was changed every day.

[0081] Capillary formation did not occur in the absence of fibroblasts. Likewise, neither fibroblast-conditioned medium, the addition of vascular endothelial growth factor-A (VEGF-A) or VEGF-C, nor the presence of fibroblasts on the underside of a Transwell system induced capillary formation in hLECs. Hence, the physical contact between human dermal fibroblasts and LECs was a requisite for the development of true branching lymphatic capillaries in the hydrogel. Histology revealed that the engineered capillaries developed a continuous lumen of physiological size (17 to 60 μm), measured on whole-mount specimens. The lymphatic nature of the capillaries was confirmed by double immunofluorescence staining performed on whole-mount hydrogel preparations. The bioengineered lymphatic capillaries expressed CD 31 and the lymphatic-specific nuclear transcription factor Proxl. Most of the capillaries showed a physiological size of the nuclei (10 μm in diameter). Two other lymphatic vascular markers, Lyve-1 and podoplanin, confirmed the lymphatic nature of the bioengineered human capillaries.

[0082] In the tests the results of which are shown in FIG. 4, the capillary area (FIG. 4a), the number of branch points per mm.sup.2 (FIG. 4b) and the mean capillary diameter (FIG. 4c) was observed and quantified with respect to a varying ratio of endothelial cells (HDMECs) to fibroblasts. For all three parameters a.)-c.), the seeding of a ratio of endothelial cells to fibroblasts of 1:1 has shown to be the optimal ratio in terms of capillary formation in uncompressed gels, wherein ratios of 2:3 and 3:7 also showed positive results.

[0083] Preparation of Prevascularized Skin Grafts:

[0084] After 2 weeks of culture, 1 million human keratinocytes (isolated as described in Braziulis et al. 2012), were seeded on top of the prevascularized fibrin hydrogels. One week thereafter, transplantation or whole-mount immunostaining was performed.

[0085] Grafting Bioengineered Skin Grafts onto Immunoincompetent nu/nu Rats:

[0086] Immunoincompetent female nu/nu rats (Elevage Janvier) (n=12) were anesthetized by inhalation of 5% isoflurane (Baxter) and narcosis maintained by inhalation of 2.5% isoflurane via mask. Before the operation, buprenorphine (0.5 mg/kg) (Temgesic) for analgesia and retinol cream (Vitamin A “Blache”; Bausch & Lomb) for eye protection were applied. To prevent wound closure from the side and overgrowth of the human transplant by rat tissue, a special polypropylene ring (modified Fusenig chamber), 2.6 cm in diameter, was designed in our laboratory. The rings were sutured to full-thickness skin defects created on the back of the rats with nonabsorbable polyester sutures (Ethibond; Ethicon). Cultured prevascularized dermo-epidermal round skin grafts of about 2.6 cm in diameter, and a thickness of 3-8 mm were placed into the polypropylene rings and covered with a silicon foil (Silon-SES; Bio Med Sciences) and polyurethane sponges (Ligasano; Ligamed). Rats were sacrificed at 15 days after surgery. At sacrifice, dressings and sutures were removed, and multiple graft biopsies (n=12) were collected for different analyses.

EXAMPLE 2

[0087] Production of Uncompressed Prevascularized Dermo-Epidermal Skin Grafts Containing Blood Capillaries Generated by SVF Cells

[0088] The transplantation of human dermo-epidermal skin grafts containing a blood vascular plexus onto rats was monitored. First, skin grafts were created in vitro using SVF cells and keratinocytes in fibrin hydrogels.

[0089] SVF cells were arranged underneath several layers of keratinocytes, the epidermal compartment (made visible and verified by confocal micrograph). These skin grafts were then transplanted onto wounded backs of immunoincompetent nu/nu rats using a Fusenig chamber to avoid competitive, lateral ingrowth/overgrowth of rat keratinocytes. Two weeks after transplantation, the human skin substitute was surgically removed from the rat underlying tissue and analysed for dermal structure and neovascularization. The vascularized neodermis supported stratification of the overlaying epidermis. Immunofluorescence analysis after 2 weeks revealed the presence of human blood in the neodermis. The bioengineered microvessels maintained their lumen in vivo and anastomosed, perfusing the graft, to the recipient's vasculature as early as 4 days after transplantation. This rapid perfusion triggered survival and functionality of the skin.

[0090] Materials and Methods for Example 2:

[0091] Human cells (keratinocytes and SVF cells) were isolated as described in Klar et al. 2014, Tissue-engineered dermo-epidermal skin grafts prevascularized with adipose-derived cells, Biomaterials. 2014 June; 35(19):5065-78. In that study, SVF cells were used to engineer prevascularized dermo-epidermal skin substitutes.

[0092] Cell Isolation and Culture:

[0093] Human subcutaneous adipose tissue samples were obtained either from lipoaspirates or fat excisions from healthy human donors (between 18 and 68 years of age), female or male, mostly from abdominal body location, all of them undergoing a surgical fat liposuction or excision operation. Lipoaspirates or excised fat samples were minced into small pieces and digested with 0.075% (W/V) type II collagenase (355 U/mg, Worthington, Lakewood, N.J., USA) for 60 min at 37° C. under shaking. After centrifugation at 200 g for 10 min, the oil and aqueous layers were discarded. The resulting pellet was washed in phosphate buffered solution (PBS, Gibco, Invitrogen, Carlsbad, Calif., USA) and passed through a 100 mm and 40 mm strainer. Red blood cells were lyzed by incubation for 2 min with a buffer containing 0.15 M/l ammonium chloride, 1.0 mM/l potassium bicarbonate (both Merck, Darmstadt, Germany), and 0.1 mM/l Na-EDTA (Fluka Analytical, Sigma-Aldrich Chemie GmbH, Buchs, Switzerland). After centrifugation and washing in PBS, the SVF cell pellet was resuspended in a complete medium (CM) consisting of a-Modified Eagle's Medium (a-MEM, Gibco) supplemented with 10% fetal bovine serum (FBS), 1% hepes, 1% sodium pyruvate and 1% penicillinestreptomycineglutamin (100×) solution (all from Gibco), stained with crystal violet (Sigma) and counted by using a Neubauer chamber. 1.6-0.9×10.sup.5 nucleated cells were routinely isolated from 1 ml of a fat liposuction biopsy and 1-0.55×10.sup.5 nucleated cells from 1 g of an excision biopsy. For monolayer expansion, SVF cells were seeded at a density of 2×10.sup.3 cells/cm.sup.2 onto tissue culture plates, cultured in CM supplemented additionally with 5 ng/ml FGF-2 (R&D Systems) and passaged at a density of 3×10.sup.3 cells/cm.sup.2 when confluent. The donor-matched, monolayerexpanded adipose-derived cells will be thereafter referred to as adipose stromal cells (ASC), to distinguish them from the population of freshly isolated SVF cells. Human dermal fibroblasts (HDF) and keratinocytes (KC) were isolated and expanded from foreskin (males between 2 and 18 years of age) as described in Pontiggia et al., Markers to evaluate the quality and self-renewing potential of engineered human skin substitutes in vitro and after transplantation. J. Invest. Dermatol. 2009; 129:480-90).

[0094] Preparation of Prevascularized Hydrogels:

[0095] Fibrin hydrogels were prepared using fibrinogen from bovine plasma (Sigma-Aldrich) reconstituted in 0.9% NaCl at a final concentration of 10 mg/ml. To achieve a comparable cell seeding inside the hydrogel, 3×10.sup.5 SVF cells, 7.5×10.sup.4 ASC, or 7.5×10.sup.4 HDF per 3 ml gel. The concentration of SVF cells was optimized with respect to generating a functional and homogeneous dermal capillary plexus prior to transplantation. The corresponding prevascularized grafts started to be efficiently perfused 3-4 days after transplantation. The seeding density of the cells was normalized according to the number of mesenchymal cells, which were approximately four times higher in ASC than in the SVF.We seeded 1×10.sup.5 SVF cells per lml of hydrogel to reconstitute the dermal skin Cells were centrifuged, resuspended in 100 ml EGM-2MV medium (Lonza, Basel, Switzerland) and mixed with 3 ml of the fibrinogen solution. The gels were placed in 6 well cell culture inserts with membranes of 3.0 mm pore-size (BD Falcon, Germany). Polymerization was initiated by adding 33 ml of thrombin (Sigma-Aldrich, 100 U/mL) and the gels were kept for 10 min at room temperature following by 1 h at 37° C. in a humidified incubator containing 5% CO.sub.2. To prepare collagen hydrogels, rat collagen type I (BD Bioscience, Franklin Lakes, N.J., USA) was mixed with 0.2 ml neutralization buffer containing 0.15 M NaOH. After polymerization period, EGM-2MV was added to the upper and lower chambers of fibrin/collagen hydrogels, they were incubated for one or three weeks and analyzed for vascular network formation. To prepare dermo-epidermal skin substitutes (DESS) for transplantation, cells were cultured for two weeks in fibrin/collagen hydrogels in EGM-2MV medium, subsequently covered by keratinocytes (7.5×10.sup.4/gel), cultured for one additional week, and transplanted onto the immuno-incompetent rats. Stromal cells (with or without EC) formed the dermal compartment, whereas keratinocytes constituted the dominating cell type in the epidermal compartment of DESS. As the dermal compartment of vascDESS was prevascularized in vitro, it already contained a mature network of human engineered capillaries.

[0096] Transplantation of Tissue-Engineered Skin Substitutes:

[0097] The surgical protocol was approved by the local Committee for Experimental Animal Research (permission number 76/2011). Immuno-incompetent female nu/nu rats, eight to ten weeks old (Harlan Laboratories, The Netherlands), were prepared and anesthetized (as described in Pontiggia et al., 2009); three independent donors for SVF (n=6 per condition; 18 rats) and ASC (n=6 per condition; 18 rats), and four for HDF (n=4 per condition; 12 rats) (in total 48 rats) (Schneider et al., Matriderm versus Integra: a comparative experimental study. Burns 2009; 35:51-7). DESS were transplanted onto full-thickness skin defects created surgically on the backs of the rats. To protect the transplants and to prevent wound closure from surrounding rat skin, custom made steel rings (diameter 2.6 cm) were sutured into full-thickness skin defects created on the backs of the rats, using non-absorbable polyester sutures (Ethibond, Ethicon, USA). The transplants were then covered with a silicone foil (Silon-SES, BMS, USA), a polyurethane sponge (Ligasano, Ligamed, Austria), a cohesive conforming bandage (Sincohaft, Theo Frey AG, Switzerland), and tape as wound dressing. By these means the bandaged site was fully protected and the rat could not scratch the transplant. Dressing changes and photographic documentations were performed once per week. After 4, 7, and 14 days the transplanted skin analogs were excised in toto and processed for cryo- and paraffin sections, and electron microscopy.

EXAMPLE 3

[0098] Production of Compressed Prevascularized Dermo-Epidermal Skin Grafts

[0099] Materials and Methods for Example 3:

[0100] Human cells (keratinocytes, fibroblasts and endothelial cells) were isolated as described above. Tissue grafts were prepared from hydrogels of 7×8 cm size as described below with reference to FIGS. 7-10. To obtain mechanical stability, modified plastic compression was performed with the compression device according to EP 13 174 441.

[0101] Preparation of the Hydrogel (as shown in FIG. 7):

[0102] As shown in FIG. 7, an insert frame (A) and an insert (B) are placed into a tissue culture flask of 115 cm2. 1 million fibroblasts/endothelial cells (ratio 1:1) are resuspended in 4 ml endothelial cell medium (“cells”). 18±1 ml of collagen hydrogel is poured in a tube (“hydrogel”). 850 μl of Acetic acid filtered are added to the “hydrogel” (“mixture”). The “mixture” is mixed by gently pivoting the tube. [0103] Addition of 7.5±0.2 ml of Reconstitution buffer to the cells (“cells+RB”) (the reconstitution buffer comprising Aqua ad injectabilia, Sodium hydroxide, Sodium hydrogen carbonate, HEPES Buffer; Reference for original recipe: Costea et al: Crucial Effects of Fibroblasts and Keratinocyte Growth Factor on Morphogenesis of Reconstituted Human Oral Epithelium. J Invest Dermatol 121:1479-1486, 2003) [0104] “cells+RB” is mixed by gently inverting the tube. [0105] “cells+RB” is transferred into the “mixture”: (“final hydrogel”) [0106] “final hydrogel” is mixed by gently inverting the tube [0107] “final hydrogel” is poured into the insert in the flask (B)

[0108] Gelling:

[0109] The flask is incubated for 10±2 min at room temperature (18-26° C.), followed by incubation for 30±1 min at 37±1° C.

[0110] Assembly of Compression Device (as shown in FIG. 8):

[0111] To obtain mechanical stability, modified plastic compression was performed with the compression device according to EP 13 174 441, as shown in FIG. 8: [0112] The base tray (C) is placed onto the base frame (D) [0113] The porous plate (E) plate is placed into the base tray [0114] The spacers (F) are placed onto the base tray [0115] The piston plate (G) is placed onto the top plate

[0116] Compression (as shown in FIG. 9): [0117] The insert of the flask is transferred into the compression device (H) [0118] The top plate with the piston plate (I) is added to the compression device [0119] The 3 compression weights (J) are successively added to the compression device: 150 g for 5 min, then 150 g+200 g for 5 min, then 150 g+200 g+500 g for 5 min

[0120] Gel Transfer (as shown in FIG. 10): [0121] After 15±1 min compression time, the compression success is visually checked [0122] The compression weights are removed from the compression device [0123] The piston plate is unlocked from the top plate (click mechanism) [0124] The top plate is removed from the compression device with the piston plate remaining in the insert [0125] The piston plate is removed from the membrane insert lifting it carefully first on one side an then on the other side without disturbing the hydrogel (K)

[0126] Gel Cultivation: [0127] The insert with the gel is transferred into the insert frame of the flask [0128] 90 ml of endothelial cell medium are added to the flask base (within the barrier). The hydrogel must be fully submerged in the medium [0129] 10 ml of endothelial cell medium are added onto the gel (within the insert). The hydrogel must be fully submerged in the medium [0130] The flask is stored in the incubator for 21 days to allow the vascular biostructure formation

[0131] Keratinocyte Seeding: [0132] 8 million Keratinocytes are prepared and resuspended in 10±2 ml keratinocyte medium [0133] the medium on top of the gel is aspirated [0134] the medium below the gel is aspirated [0135] 90±5 ml of endothelial cell medium are added to the flask base (within the barrier). The gel must be fully submerged in the medium [0136] 10±2 ml of keratinocyte medium are added onto the gel (within the insert). The gel must be fully submerged in the medium [0137] The flask is stored in the incubator for 2-4 days to allow keratinocyte attachment and proliferation

[0138] The last proliferation step is then followed by either in vivo transplantation

[0139] OR

[0140] Air Liquid Phase for Epidermal Biostructure Formation:

[0141] Keratinocytes are cultured for 4 days in keratinocyte medium. Then, the keratinocyte layer is raised to the air/liquid interface and cultured for 3 additional weeks (according to Air liquid stratification protocol: Pontiggia L et al. Journal of Investigative Dermatology (2009) 129, 480-490; doi:10.1038/jid.2008.254; published online 21 Aug. 2008)

[0142] Analysis:

[0143] The morphology and functionality of the lymphatic microvessels were characterized and analysed both in vitro and in vivo with immunofluorescence and histology. Histological and whole mount analysis was performed as described in Marino et al. 2014.

[0144] FIG. 1 shows the differences in handling between different types of hydrogels. A.) Large hydrogels (7×8 cm, collagen type 1) were prepared in combination with cells and cultured in flasks which allowed their removal for further processing. B.) So far, if a thin hydrogel needed to be created, for example to reach the thickness of human skin (0.7-1 mm), its poor mechanical stability was a dramatic problem. C.) Thicker hydrogels of about 10 mm thickness presented higher mechanical stability, but they were not suited for most of the tissue engineering purposes. D.) Plastic compaction/compression allows the bioengineering of thin, large, mechanically stable hydrogel based tissue products.

[0145] FIG. 2 shows the relation between mechanical stability and hydrogel thickness for compressed hydrogels versus uncompressed hydrogels. In uncompressed hydrogels (black columns), the mechanical stability increases with increasing hydrogel thickness. In compressed hydrogels of the same thickness of about 0.5 mm, the mechanical stability is about 80 fold higher. The human skin has a thickness of about 0.7-1 mm, which is why this range of hydrogel is especially interesting. According to the diagram of FIG. 2, compressed hydrogels of 0.5-3 mm thickness presented a much higher mechanical stability than uncompressed hydrogels of the same thickness, and even higher than the mechanical stability of uncompressed hydrogels of 10 mm thickness.

[0146] FIG. 3 shows that compressed hydrogels can be created in combination with vascular and epidermal bio-structures. At the top, the production process of hydrogels containing vascular structures and vascularized dermo-epidermal skin grafts is depicted. The first arrow marked with A shows that four steps are necessary for the creation of large compressed hydrogels containing vascular structures (mix, pour, compress, culture). The second arrow marked with B shows that for the engineering of large vascularized dermo-epidermal skin grafts based on compressed hydrogels, all six depicted steps are necessary (mix, pour, compress, culture, seed, culture). In the two pictures labelled with C, the vascular structures are visualized by whole mount immunofluorescence for an endothelial marker (CD31) and a nuclear lymphatic marker (Prox 1) 21 days after seeding. In the upper, first picture, many vascular structures are made visible. This confirms that HDMECs organize into vascular structures. In the lower, second picture, only lymphatic vessels are made visible. This confirms that HDMECs isolated from human foreskin contain both Proxl positive lymphatic and Proxl negative blood vascular endothelial cells. In the pictures labelled with D, the first, upper picture shows a whole mount immunofluorescence for CD31 and a keratinocyte marker (Citokeratin 5), making visible the vascular structures (arrow heads) in the skin grafts below a layer of keratinocytes (arrow). The second, lower picture shows a histological sectioning making visible the epidermal layer and the capillaries with lumen. If the hydrogels are further cultured under air-liquid conditions, the formation of an epidermal biostructures occurs: In the picture labelled with D′, immunofluorescence analysis shows a stratified epidermis with a basement membrane deposition (arrow) is depicted. This epidermis is growing on the hydrogel containing the vascular biostructures (arrow head)

[0147] FIG. 5 shows that vessel characteristics remain unvaried in compressed (white bars) versus NOT compressed hydrogels (black bars). Vessel formation occurred in both compressed and NOT compressed hydrogels. Quantitative analysis showed that the vessel area and the number of branch points were greater in the NOT compressed hydrogels as compared to compressed. However, statistical analysis showed a non-significant difference (p>0.05). Vessel length remained unvaried. Surprisingly, this showed that the development of the vascular plexus was not impacted by the plastic compaction/compression of the hydrogels.

[0148] In FIG. 6, the top row shows the production sequence of FIG. 3. However, it is possible to invert the steps of compression and culture of the Ca-cells (cells of the first and/or second type seeded for the formation of the first biostructure). Other tissues can be engineered using other cells to produce other biostructures in compressed hydrogels. Compression can be perfomed prior or post structure formation. Tissue grafts produced by including the compression step are useful for all kind of thin tissues, such as skin, cornea, cartilage, membranes, endothelium, mucosa etc.

[0149] The method of the present invention shows that, besides blood capillaries (which can be generated by HDMECs or SVF cells), functional lymphatic capillaries can be generated using three dimensional hydrogels. Like normal lymphatics, these capillaries branch, form lumen, and take up fluid in vitro and in vivo after transplantation onto immunocompromised rodents. Formation of lymphatic capillaries could be modulated by both lymphangiogenic and anti-lymphangiogenic stimuli, demonstrating the potential usefulness of this system for in vitro testing. Blood and lymphatic endothelial cells never intermixed during vessel development, nor did blood and lymphatic capillaries anastomose under the described circumstances. After transplantation of the engineered grafts, the human lymphatic capillaries anastomosed to the nude rat's lymphatic plexus and supported fluid drainage. This data suggests that these skin grafts/substitutes with physiological, structural, and functional properties could one day be applied on patients suffering from severe skin defects.