CONSUMABLE FOR A DISPENSER AND PROCESSING UNIT FOR A DISPENSER
20170258264 · 2017-09-14
Inventors
- HENDRIKUS LODEWIJK JOSEPH FRANCISCUS HOLTEN (EINDHOVEN, NL)
- Jarno BEEKMAN (Eindhoven, NL)
- RODIN ENNE BRUINSMA (EINDHOVEN, NL)
- PETER RIJSKAMP (EINDHOVEN, NL)
- JAN KLAASSEN (EINDHOVEN, NL)
- PENG CHAU QUAH (EINDHOVEN, NL)
Cpc classification
A47J31/407
HUMAN NECESSITIES
International classification
A47J31/40
HUMAN NECESSITIES
Abstract
The present disclosure relates to a consumable (30) for use in a dispenser (10) for preparation of foodstuff products, the consumable (30) comprising a sealed housing (76) comprising at least one rigid wall portion (82) that is impermeable to liquid, a primary inlet portion (140) arranged to enable pressurized water flow into the housing (76), a secondary inlet portion (144) arranged to enable an auxiliary fluid flow, particularly an air flow, into the housing (76), at least one outlet portion (142) arranged to enable the processed foodstuff product to flow out of the housing (76), at least one containing chamber (102) arranged in the housing (76), the chamber containing a food substance (104), particularly a ground substance, at least one flow processing chamber (118) arranged to process a liquid solution that flows through the flow processing chamber (118), a flow transfer wall (110) arranged between the containing chamber (102) and the flow processing chamber (118), the flow transfer wall (110) comprising a defined flow opening (116) that connects the flow processing chamber (118) and the containing chamber (102), wherein the primary inlet portion (140) is connected to the containing chamber (102), and wherein the secondary inlet portion (144) is connected to the flow processing chamber (118) such that the auxiliary fluid flow is entrained by a liquid foodstuff flow that flows through the flow processing chamber (118) when processing the foodstuff product. The disclosure further relates to a processing unit (14) for a dispenser (10) and to a dispenser (10).
Claims
1. A disposable consumable for use in a dispenser for preparation of foodstuff products, particularly a beverage, the consumable comprising: a housing comprising at least one rigid wall portion that is impermeable to liquid, a primary inlet portion arranged to enable pressurized water flow into the housing, when the consumable is inserted in the dispenser, a secondary inlet portion arranged to enable an auxiliary fluid flow, particularly an air flow, into the housing, when processing a foodstuff product in the dispenser, at least one outlet portion arranged to enable the processed foodstuff product to flow out of the housing, at least one containing chamber arranged in the housing, the chamber containing a food substance, particularly a ground substance, at least one flow processing chamber arranged to process a liquid solution that flows through the flow processing chamber, the liquid solution being obtained from the food substance, a flow transfer wall arranged between the containing chamber and the flow processing chamber, the flow transfer wall comprising a defined flow opening that connects the flow processing chamber and the containing chamber, wherein the primary inlet portion is connected to the containing chamber, and wherein the secondary inlet portion is connected to the flow processing chamber such that the auxiliary fluid flow is entrained by a liquid foodstuff flow that flows through the flow processing chamber when processing the foodstuff product.
2. The consumable as claimed in claim 1, wherein the foodstuff product is coffee-based, wherein the food substance comprises ground coffee, and wherein the flow processing chamber is arranged to create a foamy crema layer comprising a mixture of a coffee-based liquid and air bubbles.
3. The consumable as claimed in claim 1, wherein the flow processing chamber comprises a frothing cavity that is arranged at an outlet side of the flow transfer wall facing away from the containing chamber, wherein the frothing cavity comprises a wall portion and an outlet that defines a basically annular or circular outlet conduit.
4. The consumable as claimed in claim 3, wherein the flow opening at the flow transfer wall is significantly smaller than the outlet conduit of the frothing cavity, wherein a ratio of an outlet conduit area and a flow opening area is greater than 3:1, preferably greater than 5:1.
5. The consumable as claimed in claim 1, wherein the flow processing chamber comprises at least one frothing member which is aligned in a direction defined by a central axis of the flow opening, and wherein the at least one frothing member is arranged to process a jet of pressurized liquid foodstuff flow that enters the flow processing chamber through the flow opening to create a mist of the liquid foodstuff.
6. The consumable as claimed in claim 5, wherein the frothing member comprises an impact head that comprises an impact surface facing the flow transfer wall, wherein the impact head is at least partially spaced from a wall portion of the flow processing chamber, thereby defining an at least partially annular outlet conduit.
7. The consumable as claimed in claim 5, wherein the frothing member comprises a basically annular impact surface arranged between a wall portion of the flow processing chamber and a substantially circular outlet conduit.
8. The consumable as claimed in claim 1, wherein a plurality of bosses is arranged at a side of the flow transfer wall that is facing the containing chamber, wherein the food substance in the containing chamber is retained by a filter web that abuts the plurality of bosses such that the pressurized liquid solution is allowed to flow through the filter web and directed to the flow opening of the flow transfer wall.
9. The consumable as claimed in claim 1, wherein a circular pattern of ribs is arranged at a side of the flow transfer wall that is facing the containing chamber, wherein the food substance in the containing chamber is retained by a filter web that abuts the pattern of ribs such that the pressurized liquid solution is allowed to flow through the filter web and directed to the flow opening of the flow transfer wall, and wherein the pressurized liquid solution is swirled by the pattern of ribs.
10. The consumable as claimed in claim 1, wherein the flow processing chamber defines a frothing cavity that is aligned with the flow opening of the flow transfer wall, wherein the frothing cavity defines a widening zone and, at an end thereof that faces away from the flow opening, a narrowing zone.
11. The consumable as claimed in claim 1, wherein the at least one rigid wall portion of the housing is made from metal material or plastic material and shaped in a basically rotationally symmetric fashion defining a first end associated with the primary inlet portion, and a second end associated with the outlet portion, wherein the flow transfer wall is arranged at the housing, preferably at a center portion of the housing and extends basically perpendicular to a central axis of the housing, and wherein the consumable preferably comprises an insert component that delimits the volume of the flow processing chamber and that is arranged to guide the auxiliary flow to the flow processing chamber.
12. The consumable as claimed in claim 11, wherein the insert component further defines at least one auxiliary flow path between the secondary inlet portion and the flow processing chamber, wherein the secondary inlet portion is arranged at a region of the housing, preferably an edge region of the housing, that is different from a region where the primary inlet portion is provided.
13. A processing unit for a dispenser for preparation of foodstuff products, the processing unit comprising: at least a first receiving portion for receiving a consumable, at least a first sealing portion that cooperates with the at least a first receiving portion to receive the consumable in an at least partially sealed manner, wherein at least one of the first receiving portion and the first sealing portion is actuable to insert and remove the consumable, a primary inlet engagement unit that is coupled to an inlet conduit through which pressurized water can be provided, wherein the primary inlet engagement unit is operable to engage a primary inlet portion of the consumable to process a foodstuff product in the consumable, an outlet engagement unit that is operable to engage an outlet portion of the consumable to enable the processed foodstuff product to flow out of the housing, a secondary inlet engagement unit that is operable to engage a secondary inlet portion of the consumable to enable an auxiliary fluid flow, particularly an air flow, into the consumable when processing the foodstuff product, wherein the auxiliary fluid flow is entrained by a liquid foodstuff flow that flows through a flow processing chamber of the consumable when processing the foodstuff product.
14. The processing unit as claimed in claim 13, wherein at least one of the primary inlet engagement unit and the outlet engagement unit comprises a piercer that is provided with an internal conduit through which a fluid flow may be transferred.
15. The processing unit as claimed in claim 13, wherein the secondary inlet engagement unit is selectively actuable to enable the auxiliary fluid flow into the consumable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter. In the following drawings
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DETAILED DESCRIPTION OF THE INVENTION
[0076]
[0077] With respect to the dispenser 10, particular reference is made to EP 2 543 291 A1. Further reference in this respect is made to WO 2011/077349 A2.
[0078] The dispenser 10 may comprise a dispensing head 12 from which a processed product, particularly a processed beverage, may be obtained. The dispensing head 12 may comprise an outlet portion 16 including an outlet duct to fill a container or cup 26 with the foodstuff product. The dispenser 10 may further comprise a processing unit 14 which will be described further below in more detail. The processing unit 14 may be configured to receive and process consumables 30, particularly capsules containing food substances, such as ground coffee-based products. By way of example, the processing unit 14 may comprise a receiving portion 18 and a sealing portion 20 for receiving and sealing a to-be-processed consumable 30. Furthermore, user controls 24 may be provided that may comprise a display, a touchscreen, switches, control buttons, etc.
[0079]
[0080] With particular reference to
[0081] The consumable 30 may be received at a receiving portion 18 which cooperates with a sealing portion 20 so as to receive the consumable 30 in a sealed manner. The processing unit 14 may comprise a water tank 38 and a pump 40 to pressurize water obtained from the water tank 38. Further, a boiler or heater 42 may be provided to heat up the water. The processing unit 14 may further comprise a primary inlet piercing unit 46, an outlet piercing unit 48 and a secondary inlet piercing unit 50 that are arranged to engage respective portions of the consumable 30. At least one of the primary inlet piercing unit 46, the outlet piercing unit 48 and the secondary inlet piercing unit 50 may be arranged to engage its counterpart portion of the consumable 30 when the receiving portion 18 and the sealing portion 20 are brought into engagement.
[0082] Preferably, at least the primary inlet piercing unit 46 and the outlet piercing unit 48 are coupled with the sealing portion 20 and the receiving portion 18, respectively. Basically the same may apply to the secondary inlet piercing unit 50. However, at least in some embodiments at least one the primary inlet piercing unit 46, the outlet piercing unit 48 and the secondary inlet piercing unit 50 may be actuable independently of the sealing portion 20 and the receiving portion 18. To this end, the primary inlet piercing unit 46, the outlet piercing unit 48 and the secondary inlet piercing unit 50 may be coupled with respective actuators. By way of example, as shown in
[0083] The secondary inlet piercing unit 50 may be arranged to establish an auxiliary fluid flow 62 when engaging the consumable 30, particularly an auxiliary air flow. The secondary inlet piercing unit 50 may be coupled to an actuator 60. The actuator 60 may comprise a powered drive, for instance. Similarly, the primary inlet piercing unit 46 and the outlet piercing unit 48 may be coupled to a respective actuator. Primarily for illustrative purposes,
[0084] However, at least in some embodiments, the secondary inlet piercing unit 50 may be operated basically parallel to the primary inlet piercing unit 46 and the outlet piercing unit 48. Hence, also the secondary inlet piercing unit 50 may be coupled to the receiving portion 18 or the sealing portion 20 to engage the consumable 30 automatically when the consumable 30 is received in the processing unit 14 for the preparation of the foodstuff product 70.
[0085] Further, a main inlet flow 54 may be established to supply hot pressurized water via the primary inlet piercing unit 46 to the received consumable 30. The processed foodstuff product 70 may flow out via an outlet pierced by the outlet piercing unit 48 and/or the secondary inlet piercing unit 50, refer to the output flow components 66 that form the overall output flow 68. The output flow 68 may at least partially comprise crema 72 or a similar tasteful bubbly and/or foamy component of the foodstuff product 70.
[0086] Further reference is made to
[0087] With particular reference to
[0088]
[0089] The at least one primary inlet piercer 86 may comprise at least one duct or conduit 88 to enable a fluid flow, particularly a flow of pressurized heated water into the consumable 30.The at least one output piercer 90 may comprise at least one duct or conduit 92 to enable a fluid flow, particularly a foodstuff product flow out of the consumable 30. The at least one secondary inlet piercer 94 may enable an auxiliary inlet fluid flow, particularly an auxiliary air flow.
[0090] The consumable 30 comprises a housing 76 that may enclose an inner process or containing volume in a sealed manner. At a first end 78 of the housing 76, a lid or cover 96 may be provided. The first end 78 may cover a top wall or fastening wall 98 of the housing 76. At the fastening wall 98, a conical recess or recess 100 may be provided which may be adapted to the primary inlet piercer 86. Adjacent to the fastening wall 98, a containing chamber 102 may be provided that is adapted to contain a food substance 104. The food substance 104 may be at least partially retained in a filter or filter web 106. As can be seen from
[0091] Adjacent to the containing chamber 102, at a defined portion of the housing 76, a flow transfer wall 110 may be provided. In some embodiments, the flow transfer wall 110 may be regarded as an interior separation wall that separates respective chambers 34, 36 of the consumable 30, refer also to
[0092] Hence, sufficient space for guiding a liquid solution obtained from the food substance 104 is provided. The flow transfer wall 110 may further comprise an orifice or flow opening 116 that may be arranged in a central portion thereof. Through the flow opening 116, the foodstuff product 70 may be transferred from the containing chamber 102 to a flow processing chamber 118 that may face the second surface of the flow transfer wall 110. In the flow processing chamber 118, the foodstuff product 70 may be treated to further improve its flavor, quality and appearance.
[0093] Generally, the flow opening 116 may be further referred to as flow control member that controls characteristics of a fluid flow that is transferred through the flow opening 116. By way of example, depending on the actual size of the flow opening 116, the pressure of the fluid flow at the outlet side of the flow opening 116 may be defined and/or influenced. A small diameter may cause a relatively high-pressurized outlet flow. A big diameter may cause a relatively low-pressurized outlet flow (i.e. low excess pressure). Besides, the flow opening 116 defines the location, direction and orientation of the output flow.
[0094] Consumables 30 and dispensers 10 in accordance with the present disclosure are primarily utilized for the preparation of low-pressure foodstuff products, such as low-pressure coffee, which is in contrast to high-pressure foodstuff products, such as espresso and similar high-pressure types of coffee.
[0095] Generally, the flow processing chamber 118 may be configured to process the foodstuff product 70. Consequently, a bubbly or foamy portion of the foodstuff product 70 may be generated. To this end, the flow processing chamber 118 may comprise at least one frothing element. At least in some embodiments, the flow processing chamber 118 may define or comprise a frothing cavity 122. The frothing cavity 122 may comprise a wall portion 124, particularly a cylindrical inner wall portion 124. At an end of the flow processing chamber 118 that is facing away from the flow transfer wall 110, an outlet conduit 126 may be provided. The outlet conduit 126 may be shaped in a basically circular or annular manner. At least in some embodiments, the flow processing chamber 118 may further comprise a frothing member 130 that may be arranged to spray, deflect or stop a liquid jet of a solution obtained from pressurized water and the food substance 104 contained in the containing chamber 102.
[0096] As can be best seen from
[0097] For interaction with the primary inlet piercing unit 46, the outlet piercing unit 48 and the secondary inlet piercing unit 50, the consumable 30 may comprise respective engagement portions which can be ruptured by respective piercers. At the first end 78, at least one primary inlet portion 140 may be provided. The at least one primary inlet piercer 86 may engage (or: rupture) the primary inlet portion 140. At the second end 80 of the housing 76 at least one outlet portion 142 may be provided. The at least one output piercer 90 may engage (or: rupture) the outlet portion 142. Further, at least one secondary inlet portion 144 may be provided at the housing 76 of the consumable 30. The at least one secondary inlet piercer 94 may engage (or: rupture) the secondary inlet portion 144. By way of example, the secondary inlet portion 144 may be provided at a peripheral zone of the second end 80.
[0098] The secondary inlet portion 144 may be coupled to an auxiliary flow channel or path 148 which may take the form of at least one basically radially extending flow channel. As can be seen from
[0099] With further reference to
[0100] The insert component 132 may further comprise a central hole 160 that is arranged to receive the flow processing chamber 118, particularly the wall portion 124 thereof. Further, the frothing member 130 including the impact head 154 may be formed or molded at the insert component 132. Hence, the insert component 132 and the flow transfer wall 110 may jointly define the frothing cavity 122. Also an outlet conduit 126, particularly an annular outlet conduit 126 may be jointly defined by the wall portion 124 and the impact head 154.
[0101] Further reference is made to
[0102] Also the consumable 30 in accordance with
[0103] Generally, the ribs may extend in a basically radial direction along an at least slightly curved path. The ribs do not end at the flow opening 116 of the flow transfer wall 110 but rather comprise ends that are basically tangential to and/or offset from a central portion of the flow transfer wall 110 where the flow opening 116 is positioned. The pattern of ribs 164 may comprise a basically helical layout, wherein the ribs are basically similarly oriented but angularly offset from each other, refer also to
[0104] The pattern of ribs 164 may induce a spiral flow of a pressurized liquid solution that is based on pressurized heated water and the food substance 104 contained in the containing chamber 102. The flow induced by the pattern of ribs 164 may be regarded as defined twist and/or swirl flow. The liquid flow may traverse the flow opening 116 and enter the frothing cavity 122 of the flow processing chamber 118.
[0105] The frothing cavity 122 may comprise a widening zone 166 and a narrowing zone 168 for further processing the liquid flow. The widening zone 166 may be arranged adjacent to the flow opening 116. The widening zone 166 may be basically shaped in a cylindrical fashion. The narrowing zone 168 may be arranged at and include the outlet conduit 126 of the flow processing chamber 118. The outlet conduit 126 may be shaped in a funnel-like fashion. The narrowing zone 168 may further comprise at least one deflecting rib 170, preferably a plurality of deflecting ribs 170. The deflecting ribs 170 may be arranged in the outlet conduit 126 and slightly extend into the flow processing chamber 118, refer also to
[0106] Further reference is made to
[0107] With respect to the frothing cavity 122 and the frothing member 130, the embodiment of
[0108] Basically the same may apply to the outlet portion 142 which may also comprise a basically freely accessible outflow or outlet 126. Accordingly, there may be no absolute need to pierce or actively rupture the outlet portion 142. Rather, it may be sufficient to couple an outlet conduit and/or dispenser to the outlet portion 142. Hence, an outlet flow 68 may be established. Generally, the outlet portion of the embodiment illustrated in connection with
[0109] However, at least in some embodiments, also the secondary inlet portion 144 may be provided by the outlet conduit 126. Consequently, it is not necessarily required to provide separate distinct auxiliary flow paths 148. The outlet conduit 126 in accordance with these embodiments may basically provide for both the output flow of the processed foodstuff product and the auxiliary input flow.
[0110] Even when the flow processing chamber 118 is attached to an external surface of the housing 76, the flow processing chamber 118 may be an integral component of the (disposable) consumable. A respective embodiment is discussed hereinafter.
[0111] Further reference is made to
[0112] As shown in
[0113] At the receiving portion 18, a receiving ring or support ring 182 may be provided that is arranged to abut and support a respective second end of the consumable 30. More particularly, the support ring 182 may be arranged to contact the outlet portion 142 of the consumable 30 or, more particularly, a boundary wall that encloses the outlet conduit 126. Consequently, the consumable 30 may be received between the receiving portion 18 and the sealing portion 20 is a basically tight-fit or at least slightly biased manner.
[0114] Adjacent to the second end of the consumable 30, the housing 76 or, more particularly, the flow processing chamber 118 does not entirely fill a receiving cavity or receiving contour 194 of the receiving portion 18 (refer also to
[0115] A guideway 188 may be provided in the sealing portion 20. The guideway 188 may be arranged to receive and guide the at least one primary inlet engagement unit 46 which may be arranged as a piercing unit. A further guideway 190 may be provided in the receiving portion 18. The guideway 190 may be arranged to receive and guide the at least one outlet engagement unit 48 which may be arranged as a piercing unit. The primary inlet piercing unit 46 may approach and engage the consumable 30 through the guideway 188. The outlet piercing unit 48 may approach and engage the consumable 30 through the guideway 190.
[0116] As can be further seen from
[0117] The receiving cavity or receiving contour 194 may further comprise at least one vent hole or conduit 184. The vent hole 184 may be arranged to enable an auxiliary fluid flow 62, particularly an air flow, into the receiving cavity 194 and, consequently, into the flow processing chamber 118 to process a liquid solution that flows through the flow processing chamber 118. Hence, the vent hole 184 may be operatively connected to the secondary inlet portion 144 of the consumable.
[0118] The receiving cavity or receiving contour 194 may further comprise at least one discharge hole or conduit 192. The discharge hole 192 may be arranged to enable an outlet flow component 66 to flow out of the receiving cavity 194. Further, an outlet flow component 66 flow may be enabled by the piercing unit or outlet engagement unit 48 that may be operatively coupled to the outlet conduit 76 of the consumable. However, in the course of processing the liquid foodstuff product, at least a fraction of the output flow may circumvent the outlet conduit 126 and leave the received consumable 30 via the unoccupied remaining space 186 and the discharge hole 192.
[0119] Generally, the at least one vent hole 184 and the at least one discharge hole 192 may be shaped in a basically similar manner. The at least one vent hole 184 and the at least one discharge hole 192 may preferably differ in their size, particularly in their diameter. However, at least in one some embodiments, the at least one vent hole 184 and the at least one discharge hole 192 may be used for both the axillary fluid flow 62 and at least an output flow component 66. In some embodiments, the processing unit 14, particularly the receiving portion 18 thereof, may be shaped such that the at least one vent hole 184 is arranged at a higher (vertical) level than the at least one discharge hole 192. By way of example, the receiving portion 18 may be arranged in a basically inclined of lying manner. In other words, a central axis of the receiving portion 18 and/or the consumable 30 does not necessarily have to be perfectly parallel to a vertical axis. Rather, in a lying or sloped configuration, the central axis of the receiving portion 18 and/or the consumable 30 may be considerably inclined or even basically perpendicular with respect to the vertical axis. Consequently, an air flow into the consumable 30 may primarily flow through the (upper) vent hole 184. Further, a liquid (or foamy) output flow component 66 may primarily flow through the (lower) discharge hole 192. However, at least in some embodiments, in practice no perfect separation of an air flow and a liquid flow/foamy flow needs to be achieved.
[0120] While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
[0121] In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single element or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
[0122] Any reference signs in the claims should not be construed as limiting the scope.