METHOD FOR WINDING A TECHNICAL YARN, YARN SPOOLING MACHINE, YARN SPOOLING MACHINE ASSEMBLY, AND METHOD FOR HANDLING A YARN SPOOL
20170260017 · 2017-09-14
Inventors
Cpc classification
B65H54/54
PERFORMING OPERATIONS; TRANSPORTING
B65H49/322
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to the use of a yarn spool handling container (1) for a yarn spool (2). The yarn spool handling container (1) comprises a frame or a housing (6). With respect to the frame or housing (6), a spindle (15) is rotatably supported. In the yarn spool handling container (1) a winding and unwinding of the technical yarn occurs. The yarn spool (2) is arranged in the yarn spool handling container (1) even during stocking and transport.
Claims
1. Method of winding a technical yarn with a spooling machine comprising the step of winding the technical yarn in a yarn spool handling container, said yarn spool handling container comprising a frame or housing and a spindle which is rotatably supported by the frame or housing.
2. The method according to claim 1, wherein the spindle comprises a spindle coupling element by which the spindle is connectable to a yarn spooling machine coupling element of a rotary drive of a yarn spooling machine.
3. The method according to claim 2, wherein the frame or the housing comprises a) a supporting portion or holding portion for supporting or holding the yarn spool handling container on a yarn spooling machine, b) a handling portion for handling the yarn spool handling container, c) a coupling portion for coupling to another yarn spool handling container and/or d) a guiding unit.
4. The method according to claim 1, wherein the yarn spool handling container comprises several construction elements releasably connected to each other, where by exchanging construction elements the yarn spool handling container is adapted to different requirements.
5. The method according to claim 1, wherein the housing or the frame comprises an opening, a) through which during the winding and/or unwinding of a technical yarn the technical yarn is passed and/or b) in the region of which during a use of the yarn spool handling container with a yarn spooling machine a traversing unit extends.
6. The method according to claim 1, wherein a brake device is provided which is effective between the frame or housing and the spindle or a sleeve arranged on the spindle.
7. The method according to claim 6, wherein the brake device is actuated in a motion-controlled way.
8. The method according to claim 1, wherein the spindle is supported on the frame or housing on both sides of an axial segment of the spindle on which a yarn spool can be arranged or is arranged.
9. The method according to claim 1, wherein the yarn spool handling container is designed and designated for a handling of yarn spools with a mass of the winding of more than 300 kg, especially more than 500 kg or more than 800 kg.
10. Yarn spooling machine with a spooling station realized without a spindle for the winding of a technical yarn.
11. The yarn spooling machine according to claim 10, wherein a rotary drive is provided which comprises a yarn spooling machine coupling element, which is connectable to a spindle coupling element of a spindle for transmitting a drive torque.
12. The yarn spooling machine according to claim 11, wherein at least one of a) a supporting portion or holding portion for supporting or holding a yarn spool handling container on the yarn spooling machine and b) a guiding unit for guiding a yarn spool handling container with respect to the yarn spooling machine is provided.
13. The yarn spooling machine according to claim 11, wherein to the side of a traversing device a free accommodating space for a yarn spool handling container is provided.
14. The yarn spooling machine according to claim 11, wherein a brake actuation device is provided and a brake device of a yarn spool handling container is actuatable by the brake actuation device.
15. The yarn spooling machine according to claim 11, wherein multiple traversing units are assigned to a free accommodating space for a yarn spool handling container.
16. The yarn spooling machine according to claim 11, wherein the yarn spooling machine is designed and designated for a handling of yarn spools with a mass of the winding of more than 300 kg, especially more than 500 kg or more than 800 kg.
17. The yarn spooling machine assembly with a yarn spooling machine according to claim 11 and a yarn spool handling container comprising a frame or housing and a spindle which is rotatably supported by the frame or housing.
18. Method for handling a yarn spool, especially a yarn spool with a mass of the winding of more than 300 kg, with a yarn spooling machine according to claim 11 and a yarn spool handling container comprising a frame or housing and a spindle which is rotatably supported by the frame or housing, with the following method steps: a) providing a yarn spool handling container in the region of the yarn spooling machine, b) coupling the spindle coupling element of the yarn spool handling container to the yarn spooling machine coupling element, c) winding the yarn spool on a spindle of the yarn spool handling container, d) releasing the coupling of the spindle coupling element of the yarn spool handling container to the yarn spooling machine coupling element and e) transporting away the yarn spool handling container with the yarn spool wound in it from the yarn spooling machine.
19. The method according to claim 18, wherein the coupling of the spindle coupling element of the yarn spool handling container to the yarn spooling machine coupling element and/or the releasing of this coupling is induced in a motion-controlled way with the approach of the yarn spool handling container to the yarn spooling machine or removal of the yarn spool handling container from the yarn spooling machine.
20. The method according to claim 18, wherein a brake device of the yarn spool handling container is actuated in a motion-controlled way with the approach of the yarn spool handling container to the yarn spooling machine or removal of the yarn spool handling container from the yarn spooling machine.
21. The method according to claim 18, wherein one after the other several yarn spools are wound in yarn spool handling containers which are subsequently stored in a stocking device.
22. The method according to claim 21, wherein in the stocking device the yarn spools are rotated in the yarn spool handling containers.
23. The method according to claim 18, wherein in the yarn spool handling container the technical yarn is wound off the yarn spool for further use.
24. The method according to claim 18, wherein the yarn spool is transported in the yarn spool handling container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0103] In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
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DETAILED DESCRIPTION OF
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[0118] As will be explained in more detail in the following, the spindle coupling element 17 is coupled rotationally fixedly with the yarn spooling machine coupling element 27 so that a drive of the yarn spooling machine 22 can induce the rotation of the spindle 15 and the yarn spool 2 of the yarn spool handling container 1. In this way, for the yarn spool machine assembly 21 by operating the yarn spool machine 22, that is, driving the yarn spooling machine coupling element 27 and feeding and laying of the thread via the rolls and dancer arms 23 to 25 and the traversing unit 28 a winding 16 of the yarn spool 2 can be produced. After completing the winding 16, the yarn spool handling container 1 with the housing or frame 6 and the spindle 15 and the yarn spool 2 is removed from the yarn spooling machine 22.
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[0120] In
[0121] In the longitudinal section according to
[0122] As an optional further component,
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[0124] During the approach of the yarn spool handling container 1 to the yarn spooling machine 22, the guiding of the yarn spool handling container 1 is done by a guiding device 51. By means of the guiding device 51, the yarn spool handling container is guided in such a way that the approach to the yarn spooling machine 22 is achieved with a coaxial alignment of the drive spigot 52 of the yarn spooling machine 22 to the longitudinal and rotational axis 53 of the spindle 15. It is possible that the guiding device 51 comprises two guiding units 54 which here are realized as a guiding rail 55. The guiding rails 55 are oriented in parallel to the rotational axis of the drive spigot 52. The yarn spool handling container 1 in its supporting portion 19 can comprise four guiding units 56. Two guiding units 56 each are assigned to one guiding rail 55. The guiding units 56 in a form-locking way wrap around the guiding rail 55, so that a guiding of the motion of the yarn spool handling container 1 relative to the yarn spooling machine 22 is achieved. For the embodiment shown, however, the yarn spooling machine 22 has a carriage 63 on the underside of which the guiding units 56 are arranged and come into interaction with the guiding rails 55. The yarn spool handling container 1 is supported on the carriage 63 with the supporting portion 19, where a centering or a form-locking securing of the position can be achieved by the protrusions 37 of the yarn spool handling container 1 entering into corresponding openings of the carriage 63.
[0125] With the approach of the yarn spool handling container 1 to the yarn spooling machine 22, the drive spigot 52 enters into the yarn spool handling container 1, which here is the interior of the spindle 15 (see the transition from
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[0127] In a representation corresponding to
[0128] According to detail IXb, the coupling between the spindle coupling element 17 and the yarn spooling machine coupling element 27 is also form-lockingly: The yarn spooling machine coupling element 27 assigned to the drive spigot 52 is formed with protrusions, ribs, or a spline 61. Correspondingly, in the assigned end portion the spindle 15 is also realized with apertures, notches or a spline 62 in the region of an aperture or the interior surface. At the insertion of the drive spigot 52, the protrusions, indentations, ribs, notches or splines 61, 62 come into interaction in a form-locking way with the aim of forming a drive-torque-fixed connection. Insertion bevels can also be provided in this context.
[0129] In deviation to
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[0131] For the embodiment shown in
[0132] Preferably, the employment of the yarn spool handling container 1, the yarn spooling machine assembly 21 and the method according to the invention occurs in connection with the manufacture of carbon fibers, for which viscose can also be employed. In order to achieve this, at first a fiber-shaped carbon-containing starter material is produced, which is especially polyacrylonitrile (PAN) or a so-called precursor. This fiber-shaped carbon-containing starter material is wound into a yarn spool, stocked as a yarn spool and then unwound for further processing. The further processing consists of a pyrolysis (oxidation and carbonization) during which the fiber-shaped carbon-containing starter material is converted into carbon that is arranged in a graphite-like way. Preferably, the yarn is a multifilament which can be composed of more than 12,000 single filaments (this is also referred to as 12 K). It is possible that between 12,000 and 300,000 single filaments are present in the yarn cross section. If, for example, a spool of 500 kg with a PAN sliver with 12 K single filaments is employed, a length of the yarn of 305,000 m can result, while this length for a yarn spool with a mass of 1,000 kg is 610,000 m. The weight/length resulting from this is (1,640 g)/(1,000 m) or 14,760 den [g/9,000 m]. Preferably, the yarn is flexible. The yarn spool 2 preferably is equipped with a cross-winding. The feeding speed of the yarn preferably is higher than 50 m/min. For example, the diameter of a sleeve or the outer diameter of the spindle 15 can be at least 150 mm. For the beginning of the spooling process a rotational frequency of about 106 min.sup.−1 results from this. The maximum diameter of the winding 16 can be 1,200 mm or even more. From this, at the end of the spooling process a rotational frequency of 13.3 min.sup.−1 results. Deviations from the aforementioned values by +/−20%, +/−10% or +/−5% are also possible.
[0133] In deviation to the embodiment shown with the realization of the yarn spooling machine 22 with the traversing unit 28 at the yarn spool handling container 1 being at rest during the winding and unwinding it is also possible that the yarn spool handling container 1 is moved while the feeding of the yarn is done in a stationary way without the use of a traversing unit 28.
[0134] For the embodiments shown, the spindle 15 in both end regions is supported in the bearings 13, 14 on the front face parts 3, 4. It is possible that the supporting is done freely protrudingly from a front face part. It is possible that in order to avoid an “overhang stress” of such a one-sided support on one front face part 3, 4, the front face part 3, 4 inflexibly supports a pin which extends into the interior of a spindle 15 realized as a hollow shaft. Between the spindle 15 and the end region of this pin at least one bearing can be effective. It is advantageous in this context if the at least one bearing is arranged in the axial region of the center of gravity of the yarn spool 2. Preferably, the mentioned pin is arranged on the front face part 3 far from the drive while the spindle 15 with the spindle coupling element 17 protrudes from the other front face part 4.
[0135] It is also possible that generally the spindle 15 or an assigned sleeve rests on a guiding outer surface with its own weight, in which way generally a rotation due to the own weight is excluded and therefore a brake device is formed. With a coupling of the yarn spool handling container 1 to the yarn spooling machine 22 then a pressurizing of air bearings in the region of the guiding outer surface can occur, in which way the rotational degree of freedom of the spindle 15 or the assigned sleeve is released.
[0136] A handling device for handling the handling containers 1 is also possibly realized in deviation to prior art: While for ordinary yarn spools 2 the handling device has to have a spindle or a fixed spigot onto which the yarn spool 2 has to be pushed from the spindle of the spooling machine, for handling of the handling container 1 according to the invention the handling device is not equipped with a spindle. Rather than that, such a handling device only comes into effective connection with the housing or frame 6 of the handling container 1, the brake device 41, possible holding portions, the supporting portion 19, protrusions 37 or apertures and/or handling portions 34, 35. It is also possible that such a handling device comprises a coupling element which can enter into effective connection with the spindle coupling element 17 of the handling container.
[0137] If a support of the spindle 15 is only done on a front face part 3, 4, the other front face part 4 can also be omitted in which way a removal of the yarn spool 2 from the handling container 1 is also possible. It is also possible that the handling container 1 itself comprises a drive for the spindle 15 or a traversing unit which then, at a coupling with the spooling machine 2, can be controlled in a suitable way 2 by the latter.
[0138] The opening 18 can also be used to guide a traversing thread guide of the traversing unit 28 as closely as possible to the yarn spool 2 so that a trailing path of the yarn from the traversing thread guide of the traversing unit 28 to the laying place on the yarn spool 2 results that is as short as possible, which has a positive effect on the spool quality. It is also possible that this realization enables the use of a removing roller on the traversing unit 28 which fixes the laid yarn on the yarn spool 2 and contributes to a compacting of the yarn spool 2. After the completion of the spooling process, the traversing unit 28 is removed again from the opening 18 in the radial direction to enable the unmounting of the handling container 1 from the yarn spooling machine 22.
[0139] The unwinding of the yarn spool 2 in an analogous way to the winding can be done on a yarn spooling machine 22 serving for unwinding, which is especially realized without a traversing unit, where it is thinkable that the yarn spool 2 is driven or braked in the unwinding. The transmission of the driving or braking torque can also be done via the spindle coupling element 17 of the yarn spool handling container 1. Preferably, the yarn spool 2 is realized without a drum, especially a drum with drum discs limiting the front faces of the winding 16.
[0140] The invention is employed with the automatic winding and/or unwinding of a technical yarn. In order to do this, especially a controlled drive is employed. Special measures can have been made on the handling container 1 and/or the yarn spooling machine 22 for catching the yarn at the beginning of the spooling process. For example, the handling container 1 can be equipped with a catching hook, a clamping device or similar by means of which a catching and fixing of the fed yarn can occur, the creation of a so-called fixing winding can occur or similar. In this context, an automatic feeding of the yarn can occur. It is also possible that the yarn is fed manually at the beginning of the spooling process.
[0141] In the yarn spool handling container 1 any further components not shown here can be present. To mention only an example, the yarn spool handling container 1 can be equipped with a receiving body for documentation material, for example with respect to the yarn, the processing and the manufacturing process of the yarn, a manufacturing date, the transport route, for customs-law information or usage advice for the yarn or similar. It is also possible that corresponding information is stored on a data storage medium of the yarn spool handling container, which can be written and/or read with or without a cable. It is also possible that the yarn spool handling container is equipped with an electronic control unit which works autonomously or is cross-linked with the connection of the yarn spool handling container 1 with a yarn spooling machine 22 with an electronic control unit of the yarn spooling machine 22. For example, the control of an actuator for the brake device 41 can occur via such an electronic control unit of the yarn spool handling container 1. Possibly, the yarn spool handling container 1 also has a battery or an accumulator. Any other components can also be provided in or on the yarn spool handling container 1, especially in the region of the housing or frame 6.
[0142] Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.