Bar Feeding Device
20170259343 · 2017-09-14
Inventors
Cpc classification
B23B13/12
PERFORMING OPERATIONS; TRANSPORTING
B23B5/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B13/04
PERFORMING OPERATIONS; TRANSPORTING
B23B5/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In order for a bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit, for producing an end contour at one end of the item of bar stock, which enables gripping of the end by means of a collet chuck in the bar guide to be improved such that said bar feeding device operates as efficiently as possible and in particular reloading of items of bar stock into the at least one bar guide can be performed as efficiently as possible and within a short time, it is proposed that the bar feeding device has a bar loading magazine that is rotatable about a magazine axis and comprises more than two bar guides that are disposed about the magazine axis in a magazine drum, and that the bar feeding device comprises a buffer storage unit that is disposed between the machining unit and the bar loading magazine and stores a plurality of premachined items of bar stock that are provided with the end contour.
Claims
1. A bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit, for producing an end contour at one end of the item of bar stock, which enables gripping of the end by means of a collet chuck in the bar guide, the bar feeding device has a bar loading magazine that is rotatable about a magazine axis and comprises more than two bar guides that are disposed about the magazine axis in a magazine drum, and in that the bar feeding device comprises a buffer storage unit that is disposed between the machining unit and the bar loading magazine and stores a plurality of premachined items of bar stock that are provided with the end contour.
2. The bar feeding device as claimed in claim 1, wherein the plurality of the premachined items of bar stock that are stored in the buffer storage unit correspond to at least the number of bar guides in the bar loading magazine, reduced by one item of bar stock.
3. The bar feeding device as claimed in claim 1, wherein the number of the items of bar stock that are stored in the buffer storage unit corresponds to the number of bar guides in the bar loading magazine.
4. The bar feeding device as claimed in claim 1, wherein the buffer storage unit is disposed in the vertical direction above the bar loading magazine.
5. The bar feeding device as claimed in claim 1, wherein the buffer storage unit has a storage element that carries the items of bar stock and in particular transfers the items of bar stock from a receiving position of the buffer storage unit to a discharging position of the buffer storage unit.
6. The bar feeding device as claimed in claim 1, wherein the buffer storage unit has a conveyor unit that moves the items of bar stock.
7. The bar feeding device as claimed in claim 1, wherein the buffer storage unit is adjoined by a loading unit which inserts the items of bar stock from the buffer storage unit into a receptacle of that bar guide that is in an insertion position.
8. The bar feeding device as claimed in claim 1, wherein the loading unit acquires the item of bar stock in the discharging position of the buffer storage unit and transports said item of bar stock to the receptacle of the respective bar guide that is in the insertion position.
9. The bar feeding device as claimed in claim 7, wherein the loading unit, by means of a lift conveyor, lowers the items of bar stock leaving the buffer storage unit.
10. The bar feeding device as claimed in claim 9, wherein the lift conveyor transfers the item of bar stock to an insertion device which introduces the item of bar stock into the receptacle of that bar guide that is in the insertion position.
11. The bar feeding device as claimed in claim 10, wherein the insertion device has an insertion ramp on which the item of bar stock, driven by gravity, moves into the receptacle.
12. The bar feeding device as claimed in claim 1, wherein a bar stock loading unit which stores blank items of bar stock and feeds the latter to the machining unit is disposed upstream of the machining unit.
13. A bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit, for producing an end contour at one end of the item of bar stock, which enables gripping of the end by means of a collet chuck in the bar guide, the at least one bar guide and the machining unit form components of a basic unit which is combinable selectively with a bundle loading unit or a planar loading unit for storing and feeding items of bar stock to the basic unit.
14. The bar feeding device as claimed in claim 13, wherein the bundle loading unit and the planar loading unit each have one conveyor installation which conveys the item of bar stock to the machining unit.
15. The bar feeding device as claimed in claim 14, wherein the conveyor installation comprises a transverse conveyor unit which conveys the items of bar stock to the machining unit.
16. The bar feeding device as claimed in claim 13, wherein the planar loading unit has a planar storage unit having a loading platform on which the items of bar stock are stored.
17. The bar feeding device as claimed in claim 16, wherein the planar loading unit transfers the item of bar stock in a bar transfer arrangement to a conveyor unit which in turn transfers the item of bar stock to the transverse conveyor unit.
18. The bar feeding device as claimed in claim 13, wherein the bundle loading unit has a bundle cradle.
19. The bar feeding device as claimed in claim 18, wherein the bundle cradle is associated with a bundle lifting system which lifts a bundle of items of bar stock in the bundle cradle and feeds individual items of bar stock to the conveyor installation.
20. The bar feeding device as claimed in claim 19, wherein the bundle lifting system comprises lifting belts which receive the bundle by way of lifting belt slings that sag in the direction of gravity, and lift said bundle by reducing the size of the lifting slings.
21. A bar feeding device comprising at least one bar guide for feeding an item of bar stock to at least one workpiece spindle of a lathe, in particular a bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit, for producing an end contour at one end of the item of bar stock, which enables gripping of the end by means of a collet chuck in the bar guide, said bar feeding device comprises a bar loading magazine that is rotatable about a magazine axis and has at least two bar guides that are disposed about the magazine axis on a magazine drum.
22. The bar feeding device as claimed in claim 21, wherein a guide axis of each of the bar guides runs parallel with the magazine axis.
23. The bar feeding device as claimed in claim 22, wherein the blank items of bar stock in the bar stock loading unit are disposed so as to be parallel with the guide axis of the bar guides.
24. The bar feeding device as claimed in claim 22, wherein the items of bar stock in the machining unit are machined at an alignment that is parallel with the guide axis of the bar guide.
25. The bar feeding device as claimed in claim 22, wherein the items of bar stock in the buffer storage unit are aligned so as to be parallel with the guide axis of the bar guides.
26. The bar feeding device as claimed in claim 22, wherein the items of bar stock are moved by the loading unit in an alignment that is parallel with the guide axes of the bar guides.
27. The bar feeding device as claimed in claim 22, wherein the items of bar stock on their way from the bar stock loading unit up to inside the bar guides are aligned so as to be parallel with the guide axis.
28. The bar feeding device as claimed in claim 22, wherein each of the bar guides is associated with a dedicated advancing unit for moving the item of bar stock in the direction of the guide axis.
29. The bar feeding device as claimed in claim 28, wherein the advancing unit is electronically controlled and positions the item of bar stock in a controlled manner in the direction of the guide axis.
30. The bar feeding device as claimed in claim 29, wherein the advancing unit positions the item of bar stock in a positionally regulated manner.
31. The bar feeding device as claimed in claim 28, wherein the advancing units of the bar guides are controlled in a mutually independent manner.
32. The bar feeding device as claimed in claim 28, wherein the advancing unit comprises an advancing element that engages in the respective guide channel of the bar guide.
33. The bar feeding device as claimed in claim 32, wherein an item of bar stock that is inserted into the bar guide is displaceable in the direction of the guide axis by way of the advancing element.
34. A bar feeding device, comprising at least one bar guide, comprising at least one bar guide for feeding an item of bar stock to at least one workpiece spindle of a lathe, in particular a bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit, for producing an end contour at one end of the item of bar stock, which enables gripping of the end by means of a collet chuck in the bar guide, the at least one bar guide has at least one guide housing in which a guide channel for the item of bar stock runs.
35. The bar feeding device as claimed in claim 34, wherein the guide housing has two guide housing shells which for introducing the item of bar stock into the guide channel are configured to be moved apart from each other and towards each other transversely to the guide axis of the guide channel.
36. The bar feeding device as claimed in claim 35, wherein a second of the guide housing shells is configured to be movable apart from and towards the first of the guide housing shells.
37. The bar feeding device as claimed in claim 36, wherein the second of the guide housing shells is pivotable relative to the first of the guide housing shells.
38. The bar feeding device as claimed in claim 34, wherein a supply bar is insertable into a guide channel of the at least one bar guide.
39. The bar feeding device as claimed in claim 38, wherein the supply bar is coupleable to the advancing element.
40. The bar feeding device as claimed in claim 38, wherein the supply bar is held in an initial position in the movable guide housing shell, and said supply bar when said guide housing shell is moved from the closed position to the opened position is movable conjointly with said guide housing shell.
41. The bar feeding device as claimed in claim 40, wherein in the case of the second guide housing shell being in the opened position, the item of bar stock, in an insertion position that in the direction of the guide axis overlaps with the supply bar, is insertable into the receptacle of the first guide housing shell.
42. The bar feeding device as claimed in claim 38, wherein the in the item of bar stock by way of the advancing element is advanceable from the insertion position in the direction of the lathe.
43. The bar feeding device as claimed in claim 38, wherein the supply bar, in the case of an advancing element that is in an initial position and of an item of bar stock that is advanced in the direction of the lathe, is insertable between the advancing element and the item of bar stock.
44. The bar feeding device as claimed in claim 43, wherein the supply bar by moving the second guide housing shell from the opened position to the closed position is insertable between the advancing element and the advanced item of bar stock.
45. The bar feeding device as claimed in claim 38, wherein the supply bar when being inserted between the advancing element and the advanced item of bar stock is coupleable to the advancing element.
46. The bar feeding device as claimed in claim 38, wherein the supply bar is provided with a collet chuck.
47. The bar feeding device as claimed in claim 34, wherein the respective bar guide comprises two guide segments that are sequentially disposed in the direction of the guide axis, an intermediate removal space being disposed between said guide segments.
48. A method for operating a bar feeding device comprising at least one bar guide for feeding at least one item of bar stock to at least one workpiece spindle of a lathe, and a machining unit by way of which an end contour on each item of bar stock is produced by machining one end, the items of bar stock that are provided with the end contour are stored in a buffer storage unit and are sequentially loaded from the buffer storage unit into a plurality of bar guides.
49. The method as claimed in claim 48, wherein the bar guides are sequentially moved to an insertion position in which loading thereof with one of the items of bar stock from the buffer storage unit is performed.
50. The method as claimed in claim 48, wherein the bar guides for loading the items of bar stock are individually and sequentially moved to the same insertion position and loaded with items of bar stock.
51. The method as claimed in claim 48, wherein blank items of bar stock are fed to the machining unit, machined thereby and then transferred to the buffer storage unit.
52. The method as claimed in claim 48, wherein the bar guides have a guide housing of guide housing shells, said guide housing for in each case inserting the items of bar stock being opened by moving apart the guide housing shells.
53. The method as claimed in claim 48, wherein the respective item of bar stock is inserted into the respective bar guide transversely to a guide axis of the bar guides.
54. The method as claimed in claim 48, wherein the item of bar stock that in the insertion position is inserted into one of the guide housing shells is advanced in the direction of the lathe by way of an advancing element.
55. The method as claimed in claim 48, wherein the supply bar, in the case of an advancing element that is in an initial position, is inserted in an insertion position into one of the guide housing shells in the advancing direction ahead of the advancing element.
56. The method as claimed in claim 48, wherein upon the item of bar stock having been advanced by the advancing element, the advancing element is moved back to the initial position thereof, and the supply bar is then inserted between the advancing element and the advanced item of bar stock.
57. The method as claimed in claim 48, wherein the supply bar in the initial position thereof is held in one of the guide housing shells, and in that the item of bar stock when being inserted is inserted into a receptacle of the other of the guide housing shells.
58. The method as claimed in claim 57, wherein the item of bar stock that is inserted into the receptacle of the other guide housing shell in the case of moved apart guide housing shells is advanced in the direction of the lathe.
59. The method as claimed in claim 57, wherein the supply bar is inserted between the advancing element and the advanced item of bar stock by closing the guide housing shells.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0131]
[0132]
[0133]
[0134]
[0135]
[0136]
[0137]
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
[0161]
[0162]
[0163]
[0164]
[0165]
[0166]
[0167]
DETAILED DESCRIPTION OF THE INVENTION
[0168] A bar feeding device, that in its entirety is identified by the reference sign 10, for feeding items of bar stock 14 to lathes, in particular for multi-spindle lathes D, comprises a frame identified by the reference sign 12, which has a front side 16 facing the respective lathe, and a rear side 18 facing away from the respective lathe. A bar loading magazine that in its entirety is identified by the reference sign 20 is disposed in the frame 12.
[0169] The bar loading magazine 20 comprises a magazine frame 22 in which a magazine drum 24 is disposed so as to be rotatable about a magazine axis 26.
[0170] The magazine drum 24 on its part has a plurality of bar guides 28 that are disposed about the magazine axis 26 and are preferably disposed at identical angular spacings about the magazine axis 26 and are movable about the magazine axis 26 by rotating the magazine drum 24.
[0171] The items of bar stock 14 are in each case guided in the guide bars 28 so as to be coaxial with a guide axis 32 and herein are rotatable about the guide axis 32 and displaceable in the direction of the guide axis 32, wherein the guide axis 32 runs parallel with the magazine axis 26.
[0172] For processing, the items of bar stock 14 can be pushed beyond a front end 34 of the magazine drum 24 that faces the lathe D and is disposed in the region of the front side 16 into a workpiece spindle of the lathe D.
[0173] The bar guides 28 herein are disposed in the magazine drum 24 in such a manner that guide axes 32 of the bar guides 28 can be disposed so as to be coaxial with workpiece spindle axes WA of workpiece spindles W, for example of a spindle drum S of the multi-spindle lathe D, such that there is the possibility for items of bar stock 14 to be simultaneously fed to all workpiece spindles W in a spindle drum S of a multi-spindle lathe by way of the bar guides 28 of the magazine drum 24, wherein the magazine drum 24 in this case rotates conjointly with the spindle drum S of the multi-spindle lathe D, wherein in this case the magazine axis 26 is disposed so as to be coaxial with the spindle drum axis STA of a spindle drum S of this type.
[0174] In the case of the bar magazine 20 according to the invention, the items of bar stock 14 herein are guided so as to be rotatable in the bar guides 28 such that the items of bar stock 14 when machined by turning by means of the respective workpiece spindle W rotate conjointly with the latter and are imparted guidance in a manner coaxial with the workpiece spindle axis WA by the respective bar guide 28.
[0175] Furthermore, the items of bar stock 14 in the bar guides 28 are displaceable, in particular advanceable, in the direction of the guide axis 32, such that the items of bar stock 14 can be repeatedly fed in an advancing direction 36, so as to correspond to the processing of said items of bar stock in the respective workpiece spindle W, as is illustrated in
[0176] The processing of the items of bar stock 14 makes it necessary for new items of bar stock 14 to be fed to the bar guides 28 in the magazine drum 24 once said items of bar stock 14 disposed within have been fully processed, so as to be able to continue the processing.
[0177] To this end, there is provided, in the case of the bar feeding device 10 according to the invention, a bar stock loading unit which in its entirety is identified by the reference sign 40 and which is configured as a planar loading unit for example and on a planar storage unit 42 receives blank items of bar stock 44 and stores them by way of the longitudinal axes 45 thereof being aligned so as to be parallel with the magazine axis 26.
[0178] In the case of the first exemplary embodiment, the planar storage unit 42 of the bar stock loading unit 40 is provided with a loading platform 46 on which the blank items of bar stock 44 are depositable, wherein the loading platform 46 in relation to a horizontal is inclined in the direction of a bar transfer arrangement 48 in which, as is illustrated in
[0179] The conveyor unit 52 that is configured as a chain conveyor, for example, comprises conveyor chains 66 which by way of a lower chain sprocket 62 and of an upper chain sprocket 64, which both are rotatably mounted on a basic frame 56, run in the manner of a closed loop and are disposed so as to be mutually parallel and are in particular sequentially spaced apart from one another in the direction parallel with the magazine axis 26, the chain run 68 of said conveyor chains 66 extending from the bar transfer arrangement 48 up to the transverse conveyor unit 54 receiving the blank items of bar stock 44 in the region of the bar transfer arrangement 48 by way of conveyor fingers 72 and transporting said blank items of bar stock 44 to the transverse conveyor unit 54, wherein the alignment of the items of bar stock 44 that is parallel with the magazine axis 26 is maintained, in particular.
[0180] Herein, the chain run 68 extends, in an inclined manner relative to a vertical, proceeding from the bar transfer arrangement 48 up to the transverse conveyor unit 54 with conveyor fingers 72 having an upwardly directed component in the vertical direction.
[0181] As is illustrated in
[0182] As is also illustrated in
[0183] To this end, moving the blank items of bar stock 44 that have been transferred from the conveyor unit 52 to a machining unit for the blank items of bar stock 44 is performed first, said machining unit in its entirety being identified by the reference sign 90.
[0184] As is illustrated in detail in
[0185] Gripping of the blank item of bar stock 44 is performed in the machining position 112 by a gripper unit 114 which, for example, has gripping jaws 116 and 118 that are disposed on opposite sides of the blank item of bar stock 44 that is in the machining position 112 and by way of which gripping jaws 116 and 118 the blank item of bar stock 44 is grippable and, as is illustrated in
[0186] The item of bar stock 44 that is fixed in such a manner in relation to any displacement in the direction of the longitudinal axis 45 thereof is acquired by a clamping installation 119 that is configured as a collet chuck, for example, said clamping installation 119 being moved from the end that is to be machined over the item of bar stock 44 and acquiring the latter at a spacing from the end to be machined and positioning said item of bar stock 44 for machining. The clamping installation 119 is disposed on an advancing unit 122, and the clamping installation 119 and thus also the item of bar stock 44 in the case of a released gripper unit 114 are movable by means of this advancing unit 122 in the direction 124 that is parallel with the longitudinal direction 45 of said item of bar stock 44 and thus in particular in a manner parallel with the magazine axis 26, from a raised position onto a drilling tool 126 of a drilling unit 128 which in turn has a drilling spindle 132 that receives the drilling tool 126 and which is mounted in a spindle bearing of the drilling unit 128, said spindle bearing being disposed in a stationary manner, and said drilling spindle 132 being driven by a drive motor 136.
[0187] The blank item of bar stock 44 that is gripped by means of the clamping installation 119 can be moved by the advancing unit 122 so far toward the drilling unit 128 that a bore 144 that starts from a front end 142 of the blank item of bar stock 44 is incorporated into the item of bar stock 44 by way of the drilling tool 126, in order for an end contour 148 by way of which later acquiring or gripping of the premachined item of bar stock 14 that is provided with this end contour 148 is enabled to be generated at an end 146 of the item of bar stock that carries the front end 142, as will be described in detail hereunder (
[0188] The end contour 148 in the context of the solution according to the invention is configured in an exemplarly manner in the form of a bore 144 (
[0189] The item of bar stock 14 prepared in this manner is subsequently moved away from the drilling unit 128 again to the raised position, and by lowering by means of the lifting installation 96 is deposited on the conveyor belts 82 of the transverse conveyor unit 54, as is illustrated in
[0190] The premachined items of bar stock 14 herein by way of the transverse conveyor unit 54 are movable to a receiving position 152 of a buffer storage unit which in its entirety is identified by the reference sign 160.
[0191] The buffer storage unit 160 herein, starting from the receiving position 152, extends up to a buffer detent 162 that establishes a discharging position 154 and, for example, is close to the guide roller 86 and thus on a side of the transverse conveyor unit 54 that is opposite the conveyor unit 52 and additionally at a spacing from the machining unit 90 such that, as is illustrated in
[0192] The buffer storage unit 160 herein has an extent that is chosen in such a manner that at least so many premachined items of bar stock 14 as bar guides 28 are provided in the magazine drum 24 can be disposed beside one another between the receiving position 152 and the discharging position 154 and thus between the buffer detent 162 and the machining unit 90, such that when loading of premachined items of bar stock 14 into the bar guides 28 of the magazine drum 24 is to be performed, said items of bar stock 14 can all be acquired from the buffer storage unit 160.
[0193] A loading unit 170, illustrated in
[0194] As is illustrated in
[0195] Furthermore, an intermediate removal space 216 is also provided between the guide segments 212 and 214, the function of said intermediate removal space yet to be explained in detail hereunder.
[0196] Each of the guide segments 212 and 214 has a guide housing 222 which comprises two guide housing shells 224 and 226, wherein, as is illustrated in particular also in
[0197] As is illustrated in
[0198] By contrast, as is illustrated in
[0199] As is illustrated in
[0200] In the initial position 246 of maximum retraction of the supply bar 242, as is illustrated in
[0201] Furthermore, as is illustrated in
[0202] The supply bar 242 thus remains in the initial position in the receptacle 234 of the guide housing shell 226 when the guide housing 222 of the guide segment 212 is opened and the guide housing shell 226 is thus pivoted away from the guide housing shell 224, and is pivoted conjointly with said guide housing shell 226, such that the receptacle 232 of the guide housing shell 224 is released for receiving an item of bar stock 14.
[0203] In order for the premachined item of bar stock 14, for example the premachined item of bar stock 14 that is already in the receptacle 232, to be displaced in the respective bar guide 28, an electronically controlled advancing unit which in its entirety is identified by the reference sign 270 is associated with each of the bar guides 28, as is illustrated in
[0204] The drive belt 272 herein by way of a drive unit 278 is drivable such that the advancing finger 276 which engages between the guide housing shells 224 and 226 also in the closed state of the latter, is movable along the guide segments 212 and 214, in particular across the entire length of the bar guide 28.
[0205] One electronically controlled advancing unit 270 of this type is permanently associated with each of the bar guides 28 such that each item of bar stock 14 in the respective bar guide 28 can be advanced and reversed in an individually electronically controlled and precisely positioned manner such that the advancing unit 270 for the item of bar stock in the respective bar guide 28 represents an electronically controlled and optionally even positionally regulated advancing axis.
[0206] In the case of a premachined item of bar stock 14 that is inserted into the receptacle 232 of the guide housing shell 224, and in the case of a still opened guide housing 222 of at least the guide segment 212, the item of bar stock 14 is now first advanced so far that the end contour 148 of the latter in the direction of the respective guide axis 32 is disposed so as to be spaced apart from the collet chuck 244 of the supply bar 242 that is held in the guide housing shell 226.
[0207] If the guide housing shell 226 is now moved toward the guide housing shell 224, and the guide housing 222 of the guide segment 212 is closed, the supply bar 242 on account thereof by way of the central axis 256 thereof is also thus positioned in the guide channel 236 so as to be coaxial with the guide axis 32. In this position, there is the possibility for connecting the supply bar 242 to the premachined item of bar stock 14 that has been pushed forward (
[0208] A gripper 296 is provided in order for the item of bar stock 14 to be held when the collet chuck 244 engages with the end contour 148, the arrangement and embodiment of said gripper 296 yet to be described in detail hereunder.
[0209] The premachined item of bar stock 14 is acquired by way of the bar stock gripper 296 once the latter has been pivoted into the intermediate removal space 216, and is moved in the direction of the collet chuck 244 such that the latter engages in the end contour 148 and fixes the item of bar stock 14 in a force-locking manner.
[0210] The bar stock gripper 196 is subsequently pivoted out of the intermediate removal space again.
[0211] In order for the holding journal 262 of the supply bar 242 to be connected to the advancing finger 276, the holding journal 262 is provided with a positively-locking contour 282 which in the initial position of the supply bar 242 and of the advancing finger 276 is capable of being brought to engage with a communicating positively-locking contour 284 of the advancing finger 276 such that a positively-locking connection is established between the holding journal 262 and the advancing finger 274 in the case of a closed guide housing 222 of the guide segment 212 and thus in the case of a coaxial alignment of the supply bar 242 relative to the guide axis 32, said positively-locking connection permitting the supply bar 242 to be moved by way of the advancing finger 276 both in the forward direction, that is to say toward the lathe, as well as in the reverse direction, that is to say away from the lathe.
[0212] Advancing of the premachined item of bar stock 14 in the guide segments 212 and 214 of the respective bar guide 28 is usually performed until this item of bar stock 14 in the lathe D has been worked through due to workpieces that have been sequentially produced and severed from the item of bar stock 14 to the extent that a leftover piece 294 is still connected to the supply bar 242, said leftover piece 294 however no longer being fit for processing into a workpiece.
[0213] In this case, the leftover piece 294 by retracting the supply bar 242 to the initial position by means of the advancing drive 270 is moved out of the workpiece spindle into the bar guide 28 again, specifically through the guide segment 214 up to inside the intermediate removal space 216, as is illustrated in
[0214] This leftover piece 294 of the item of bar stock 14 comprises the form-fit contour 148.
[0215] This leftover piece 294 that is still held by the supply bar 242 by way of the collet chuck 244, can be gripped in the intermediate removal space 216 between the guide segment 212 and the guide segment 214 by means of a bar stock gripper 296 (illustrated in
[0216] The bar stock gripper 296 is preferably movable by means of a gripper movement unit 306, wherein the gripper movement unit 306 provides inward and outward pivoting of the bar stock gripper 296 in the direction 308, running transversely to the respective guide axis 32, and displacing of the bar stock gripper 296 parallel with the guide axis 32, so as to be able to still pull off the leftover piece 294 or, as has been already described above, to be able to push the item of bar stock 14 having the end contour 148 onto the collet chuck 244.
[0217] The leftover piece 294 after removal from the intermediate removal space 216 is moved by the bar stock gripper 296 to a disposal point.
[0218] The supply bar 242 is already moved to the initial position thereof in order for the leftover piece 294 to be removed by means of the bar stock gripper 296, such that upon removal of the leftover piece 294 the guide housing shell 226 can in turn be moved away from the guide housing shell 224 in the case of both guide segments 212 and 214 when the respective bar guide 28 is in the insertion position 192, wherein the supply bar 242 remains in the receptacle 234 of that guide housing shell 226 that has been moved away, and the receptacle 232 of the respective guide housing shell 224 of the guide segments 212 and 214 is thus freely available for inserting the next premachined item of bar stock 14.
[0219] The first exemplary embodiment of the bar feeding device 10 according to the invention is preferably provided with a controller 310 which controls loading of items of bar stock 14 into the bar guides 28 as follows.
[0220] The blank items of bar stock 44 that are in the bar stock loading unit 40 are fed by way of the conveyor unit 52 and of the transverse conveyor unit 54 to the machining unit 90.
[0221] An incoming blank item of bar stock 44 is stopped in the machining unit 90 by the detent elements 92 on the transverse conveyor unit 54, and then lifted by the lifting heads 104, wherein the lift drive 108 to this end is actuated by the control unit 310.
[0222] The lifted blank item of bar stock 44 is then gripped by the gripper unit 116 and then acquired by the clamping installation 119.
[0223] After the gripper unit 116 has been released, the clamping installation 119 together with the gripped blank item of bar stock 44 is moved by the advancing unit 122 in the direction of the drilling tool 126 of the drilling unit 128 such that the end contour 148 at the end 146 of the item of bar stock 44 is produced.
[0224] This now premachined item of bar stock 14, by moving the clamping installation 119 back to the raised position, fixing the item of bar stock 44 by way of the gripper unit 114, deploying the clamping installation 119 and thus releasing the premachined item of bar stock 14, and by subsequently lowering the lifting heads 104 while actuating the lifting installation 96 in a respective manner, is again deposited on the transverse conveyor unit 54 and moved by the transverse conveyor unit 54 in the buffer storage unit 160, specifically to the receiving position 152 thereof.
[0225] When premachined items of bar stock 14 are already provided in the buffer storage unit 160, the former are moved such that the item of bar stock 14 that has been inserted first into the buffer storage unit 160 reaches the discharging position 154 at the buffer detent 162.
[0226] The buffer storage unit 160 by continual feeding of items of bar stock 14 to the machining unit 90, by premachining these items of bar stock 44 in order for the end contour 148 to be produced, and by discharging the premachined items of bar stock 14 to the buffer storage unit 160 can thus be stocked independently for a loading procedure of the bar guides 28.
[0227] The size of the buffer storage unit 160 herein is chosen such that the number of the items of bar stock 14 that is stored in said buffer storage unit 160 preferably corresponds to at least the number of the bar guides 28 of the magazine drum 24 such that a sufficient number of premachined items of bar stock 14 is available when loading of the magazine drums 24 has to be performed because the items of bar stock 14 therein have been fully processed.
[0228] In the case of the fully processed items of bar stock 14 in the bar guides 28 of the magazine drum 24, the leftover piece 294 is in each case still in the workpiece spindle W of the lathe D.
[0229] For this reason, prior to loading of one of the premachined items of bar stock 14 into the respective bar guide 28, the supply bar 242 having the leftover piece 294 in this bar guide 28 is again retracted into the bar guide 28, specifically so far that said leftover piece 294 is in the intermediate removal space 216 between the guide segments 212 and 214 of the respective bar guide 28.
[0230] In this position, the leftover piece 294 can be released from the collet chuck 244 of the supply bar 242 by means of the bar stock gripper 296 and be disposed of.
[0231] By retracting the advancing finger 276 together with the supply bar 242, both the advancing finger 276 as well as the supply bar 242 are subsequently moved to the initial position thereof.
[0232] In this initial position, the supply bar 242 in the guide housing shell 226 is fixed in relation to a movement transverse to the guide axis 32 by way of the circumferential receptacle 252 of the holding segment 254 and the journal receptacle 264 of the journal receptacle body 266 in the movable guide housing shell 226.
[0233] The controller now actuates a drive 227 in order for the movable guide housing shell 226 to be opened such that the movable guide housing shell 226 is moved away from the guide housing shell 224, and the supply bar 242 that is fixed in the latter is removed from the receptacle 232 of the guide housing shell 224 and is only still held in the initial position by way of the guide housing shell 226.
[0234] A premachined item of bar stock 14 is insertable in this opened position of the guide housing 222 of the guide segments 212 and 214, wherein said insertion is performed by the loading unit 170 which in the discharging position 154 of the buffer storage unit 160 lifts the premachined item of bar stock 14 out of the buffer storage unit 160, lowers said item of bar stock 14, and thereby inserts the latter by way of a movement transverse to the guide axis 32 in an insertion position into the receptacle 232 of the guide housing shell 224, wherein in the insertion position the item of bar stock 14 in the advancing direction lies ahead of the advancing finger 276 which is in the initial position.
[0235] With the guide housings 222 still opened, advancing of the item of bar stock 14 by the advancing finger 276 in the respective bar guide 28 is performed so far that said item of bar stock 14 enters the workpiece spindle W and within the workpiece spindle W is preferably advanced up to a clamping installation.
[0236] Subsequently, returning of the advancing finger 276 to the initial position thereof by means of the control unit 310 is performed, and subsequently closing of the guide housings 222 is performed by moving the guide housing shells 226 onto the guide housing shells 224.
[0237] The supply bar 242 that is held in the guide housing shell 226 of the guide segment 212 is thus inserted between the advancing finger 276 and that end of the advanced item of bar stock 14 that is provided with the end contour 148, wherein closing of the guide housings 222 of the guide segments 212 and 214 is simultaneously performed.
[0238] By inserting the supply bar 242 into the receptacle 232 of the guide housing shell 224, in turn the positively-locking contours 282 and 284 between the advancing finger 276 and the holding journal 262 of the supply bar 242 are brought into engagement such that the supply bar 242 is thus coupled to the advancing finger 276 in such a manner that the supply bar 242 can be moved in the advancing direction and counter to the advancing direction by means of the advancing finger 276 that is drivable by the respective advancing drive 270.
[0239] By contrast, the collet chuck 244 in the initial position of the advancing finger 276 is still spaced apart from the end contour 248 and comes into engagement with the end contour 148 by slightly pushing back the item of bar stock 14 by means of the inwardly pivoted bar stock gripper 296, such that henceforth both the advancing finger 276 as well as the supply bar 242 and the item of bar stock 14 in the respective bar guide 28 are intercoupled in such a manner that said supply bar 242 and said item of bar stock 14 are advanceable by moving the advancing finger 276 in the direction of the lathe D, and are retractable again by moving the advancing finger in the opposite direction.
[0240] The item of bar stock 214 that is thus inserted into the bar guide 28 is henceforth ready for machining, wherein advancing of the item of bar stock 14 is performed by way of the respective electrically controlled advancing unit 270 that is associated with the bar guide 28 by means of the advancing finger 276 in a manner controlled by the control unit 310, so as to correspond to the machining cycles in the lathe.
[0241] After one of the items of bar stock 14 has been inserted into one of the bar guides 28, the magazine drum 24 is advanced such that the subsequent bar guide 28 is in the insertion position, and the same insertion procedure as has already been described follows, first by removing the leftover piece 294 and subsequently inserting the next item of bar stock 14 which henceforth is available in the discharging position 154 of the buffer storage unit 160.
[0242] In this way, all bar guides 28 are sequentially loaded with a premachined item of bar stock 14 until all bar guides 28 of the magazine drum 24 have been provided with a premachined item of bar stock.
[0243] By virtue of the fact that sufficient items of bar stock 14 for loading the bar guides 28 of the magazine drum 24 are available in the buffer storage unit 160, this loading is performed entirely independently of the premachining of the blank items of bar stock 44 in the machining unit 90.
[0244] In particular when the magazine drum 24 is completely loaded with premachined items of bar stock 14, and loading of these items of bar stock is performed, there is sufficient time available for refilling the buffer storage unit 160 with premachined items of bar stock 14 such that a sufficient number of premachined items of bar stock 14 is again available in the buffer storage unit 160 in the case of the next loading procedure of the bar guides of the magazine drum 24.
[0245] As is illustrated in
[0246] However, the basic unit 320 does not comprise the bar stock loading unit having the planar storage unit 42, said bar stock loading unit apart from the planar storage unit 42 comprising the conveyor unit 52 and the transverse conveyor unit 54, as is illustrated in particular in
[0247] Both the conveyor unit 52 as well as the transverse conveyor unit 54 and the planar storage unit 42 are part of a planar loading unit which in its entirety is identified by the reference sign 330, said planar loading unit having a base frame 332 on which are arranged the planar storage unit 42, the conveyor unit 52 having the basic frame 56, the transverse conveyor unit 54 having the basic frame 58, and the buffer detent 162 for configuring the buffer storage unit 160 on the transverse conveyor unit 54.
[0248] The first exemplary embodiment of the bar feeding device 10 according to the invention can thus be produced in that the planar loading unit 330 having the base frame 332 is fitted to the frame 12 of the basic unit 320, such that on account thereof the bar feeding device 10 according to the invention according to the first exemplary embodiment having all aforementioned components is created.
[0249] A second exemplary embodiment of a bar feeding device 10′ according to the invention, illustrated in
[0250] As is illustrated in
[0251] The lateral leg 352 herein is connected in particular to the basic frame 58 of the transverse conveyor unit 54, the latter in this case being part of the base frame 342 of the bundle loading unit 340.
[0252] As is illustrated in
[0253] By progressive winding of the lifting belts 364 onto the lifting belt drum 368 by means of the lifting belt drive 366, there is now the possibility for the extent of the lifting belt sling 374 to be reduced and thus for the entire bundle 372 of blank items of bar stock 44 to be lifted, specifically to be lifted so far that a topmost blank item of bar stock 44, driven by gravity, moves onto the transverse conveyor unit 54 and is moved by the latter first to the machining unit 90 and then to the buffer storage unit 160.
[0254] In an extreme case, the lifting belt sling 374 is reduced so far as illustrated with dashed lines in
[0255] Also in the case of the second exemplary embodiment, the bundle loading unit 340 in its entirety can be fitted to the basic unit 320, in particular by way of the base frame 342, on the frame 12 of the basic unit, in order for the bar feeding device 10′ according to the second exemplary embodiment, having all described components, to be obtained.
[0256] The advantage of the first and of the second exemplary embodiment, while using the same basic unit 320, lies in that the basic unit 320 can be produced therefrom independently, irrespectively of whether the latter is then used according to the first exemplary embodiment having a planar loading unit 330, or according to the second exemplary embodiment having a bundle loading unit 340, said loading units then being able to be selectively combined with the basic unit 320, without modifications to the basic unit 320 in terms of construction being required with a view to the use of a planar loading unit 330 or of a bundle loading unit 340.
[0257] To the extent that the second exemplary embodiment is identical to the first exemplary embodiment, in particular in terms of the construction of the identical basic unit 320, reference is made in terms of the configuration of the latter and the operation thereof to the complete content of the explanations pertaining to the first exemplary embodiment.