METHOD FOR DETERMINING SPEED OF AN ELECTRIC MOTOR, AN ELEVATOR CONTROL UNIT UTILIZING THE METHOD THEREOF AND A COMPUTER PROGRAM PRODUCT
20170260022 · 2017-09-14
Assignee
Inventors
Cpc classification
H02P23/14
ELECTRICITY
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
B66B1/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B1/30
PERFORMING OPERATIONS; TRANSPORTING
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for determining a speed of an electric motor of an elevator comprising a plurality of phases for supplying electric current to the electric motor. The method comprises forming an effective short-circuit between at least two of the plurality of phases of the electric motor, determining a short-circuit current, the short-circuit current being the current flowing in the effective short-circuit, and determining the speed of the electric motor based on at least one characteristic of the short-circuit current.
Claims
1. A method for determining a speed of an electric motor of an elevator comprising a plurality of phases for supplying electric current to the electric motor, the method comprising forming an effective short-circuit between at least two of the plurality of phases of the electric motor, determining a short-circuit current, the short-circuit current being the current flowing in the effective short-circuit, and determining the speed of the electric motor based on at least one characteristic of the short-circuit current.
2. The method according to claim 1, comprising forming the effective short-circuit between at least two of the plurality of phases of the electric motor by an electrical drive or a switch.
3. The method according to claim 2, comprising forming the effective short-circuit between at least two of the plurality of phases of the electric motor by the switch connected in series with a resistor with a known resistance value so that current flows through the resistor only when the switch is closed.
4. The method according to claim 1, comprising determining the short-circuit current by a measurement device in the electrical drive.
5. The method according to claim 3, comprising determining the short-circuit current by measuring a voltage across the resistor with a known resistance value.
6. The method according to claim 1, comprising, prior to determining the short-circuit current, magnetizing a rotor of the electric motor.
7. The method according to claim 1, comprising determining the speed of the electric motor based on a frequency of the short-circuit current.
8. The method according to claim 7, comprising determining the speed of the electric motor based on the frequency of the short-circuit current by equation
9. The method according to claim 1, comprising determining the speed of the electric motor based on an amplitude of the short-circuit current.
10. The method according to claim 2, comprising determining at least one of the following: the amplitude or the frequency of the short-circuit current with the electrical drive.
11. The method according to claim 1, wherein the electric motor is a surface-mounted permanent magnet motor and the formed effective short-circuit is symmetrical, comprising determining the speed of said motor according to equation
12. The method according to claim 1, comprising determining the speed of the electric motor by an elevator control unit.
13. An elevator control unit for determining a speed of an electric motor of an elevator, the elevator control unit comprising: at least one processor, and at least one memory storing at least one portion of computer program code, wherein the at least one processor being configured to cause the elevator control unit at least to perform: form an effective short-circuit between at least two of a plurality of phases supplying electric current to the electric motor, determine a short-circuit current, the short-circuit current being the current flowing in the effective short-circuit, and determine the speed of the electric motor based on at least one characteristic of the short-circuit current.
14. A computer program product comprising program instructions which when executed by an elevator control unit cause the elevator control unit to perform the method according to claim 1.
15. The method according to claim 2, comprising determining the short-circuit current by a measurement device in the electrical drive.
16. The method according to claim 3, comprising determining the short-circuit current by a measurement device in the electrical drive.
17. The method according to claim 2, comprising, prior to determining the short-circuit current, magnetizing a rotor of the electric motor.
18. The method according to claim 3, comprising, prior to determining the short-circuit current, magnetizing a rotor of the electric motor.
19. The method according to claim 4, comprising, prior to determining the short-circuit current, magnetizing a rotor of the electric motor.
20. The method according to claim 5, comprising, prior to determining the short-circuit current, magnetizing a rotor of the electric motor.
Description
BRIEF DESCRIPTION OF FIGURES
[0027] The embodiments of the invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings.
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DESCRIPTION OF SOME EMBODIMENTS
[0034]
[0035] In an embodiment in
[0036] According to an embodiment in
[0037] According to an embodiment, the electric motor 2 may be, preferably, a permanent magnet motor such as a surface-mounted or an interior permanent magnet motor. The electric motor 2 may be a linear, radial, axial, or transverse type of a motor. A rotor of the permanent magnet motor has at least one permanent magnet providing magnetization of the rotor, i.e. excitation. In some embodiments, the electric motor 2 may be a synchronous motor comprising a magnetizing circuit or an exciter in connection with the rotor 3. According to another embodiment, the electric motor 2 may be a doubly-fed induction motor or an asynchronous slip ring motor capable of being excited externally via the slip ring, for example, via brushes or wirelessly such as by induction. The excitation may be provided by, for example, a permanent magnet or a battery-operated exciter. The excitation may be based on injecting direct current (DC) into a magnetization circuit of the rotor 3, thus magnetizing the rotor 3. In various embodiments, the exciter may be at least partly coupled to the rotor 3.
[0038] In an embodiment, the excitation of the rotor 3 is based on remanence or remanent magnetization. Remanence provides excitation of the rotor 3 even in conditions without other excitation described hereinearlier such as an exciter or permanent magnets in the rotor or DC injection into the excitation circuit. Conditions such as these may occur in cases of an electric motor other than a permanent magnet motor and when there is no power available for excitation, for example, in case of a power failure.
[0039] For situations in which there is a failure of a primary electrical power supply of the elevator 100, such as an electrical grid having, for example, a fundamental frequency of 50 or 60 Hz, the elevator 100 according to an embodiment may have a secondary electrical power supply. The secondary electrical power supply may be used to feed power to operate the electrical drive 7 as well as other components required to be operable during conditions without power available from the primary electrical power supply such as from the electrical grid or other primary electrical power source such as a gas turbine engine, an internal combustion engine or a fuel cell. Said other components may be, for example, part of the elevator controlling system, components of the elevator car 1, the magnetizing circuit or the exciter of the electric motor 2, or elements of the elevator shaft. The secondary electrical power supply may comprise a battery or battery bank or an internal combustion engine.
[0040] According to an embodiment, the elevator 100 may comprise a back-up energy supply system or an auxiliary energy storage system such as an internal combustion engine, a fuel cell, a flywheel, or a lead, nickel-cadmium, nickel-metal hybrid, lithium ion, or lithium polymer battery delivering a voltage of 12 V, 24 V or 48 V, or at least a connection to such as a system or systems if not part of the elevator 100. The back-up energy supply system or the auxiliary energy storage system may be used to operate the elevator 100, at least the necessary elements for bringing the elevator car 1 safely to a landing 5A-5C, such as the control unit 10. If the back-up energy supply system or the auxiliary energy storage system is insufficient for operating the electric motor 2 to drive the elevator car 1, the operator may manually operate a braking system in order to cause the movement of the elevator car 1.
[0041] In some embodiments, the back-up energy supply system or the auxiliary energy storage system may be used for excitation of the rotor 3. The back-up energy supply system or the auxiliary energy storage system may be for example a battery such as a lead, nickel-cadmium, nickel-metal hybrid, lithium ion, or lithium polymer battery delivering a voltage of 12 V, 24 V or 48 V, in connection with the electric motor 2 providing power to the magnetization circuit or the exciter. There may also be several batteries connected in series to produce higher voltage levels or in parallel to increase current injection capability of the whole battery bank. There may also be a converter such as a DC converter in connection with the magnetizing circuit or the exciter and the battery. The DC converter may be utilized to convert the voltage or current from the battery or battery bank to higher or lower level of voltage or current for the rotor 3.
[0042]
[0043] Item 21 refers to a start-up phase of the method. A need for determining the speed of the electric motor, such as the rotational speed of the rotor 2, is established.
[0044] At 22A, the effective short-circuit is formed by, for example, one of the various ways described hereinafter such as by a switch 40 or with an electrical drive 7.
[0045] The “effective short-circuit” refers herein to a condition in which at least two phases for supplying electric current into the electric motor 2 are being short-circuited either directly through a zero or substantially zero-ohm connection or through a resistive component. The resistive component may have a substantially higher value of resistance, such as 50, 100, or 1000 ohms, than in case of a direct short-circuit through a zero- or substantially zero-ohm connection.
[0046] The “short-circuit current” refers herein to a current flowing in the effective short-circuit according to embodiments of the present invention.
[0047] At 22B, according to an embodiment wherein the electric motor 2 is a synchronous motor or a doubly-fed induction motor or an asynchronous slip ring motor enabling injecting current into the magnetization circuit of the rotor 3 of the electric motor 2. Steps 22A and 22B may also be performed at the opposite order as shown in
[0048] At 23, the short-circuit current is being determined by one of the various ways described hereinafter such as by a measurement of short-circuit current through the switch 40 or with the electrical drive 7 shown in
[0049] According to an embodiment, the speed of the electric motor 2 to be determined may be from 0 to 150 revolutions per minute. Advantageously, the speed of the electric motor 2 to be determined may be from 0 to 50 revolutions per minute. In an embodiment having a permanent magnet electric motor, the speed of the electric motor 2 may be from 0 revolutions per minute to a value corresponding the maximum short-circuit torque of the electric motor 2 (e.g. about 30 or 42 revolutions per minute as shown in
[0050] The short-circuit current refers herein to the current flowing in the effective short-circuit according to an embodiment of the present invention. The short-circuit current may be determined from any point or part of the effective short-circuit.
[0051] At 24, at least one characteristic of the short-circuit current is being utilized in determining the speed of the electric motor 2, namely the rotational speed of the rotor 3. This may include taking into account characteristics, such as the size, e.g. the radius, of the rotor 3, the pulley, or the driving sheave, or a gearing system, if any.
[0052] Method execution is ended at 25. The speed determination is no longer necessary or the controlling of the operation of the elevator 100 may be switched to another control mode. At 25, the controlling of the operation of the elevator 100 may be switched to another controlling device such as from an auxiliary controlling unit to the elevator control unit 10 according to an embodiment in which the determination of the speed is performed by the auxiliary controlling unit.
[0053] According to various embodiments, the determined speed may be used in various different applications for monitoring or determining the speed of the electric motor 2. According to an embodiment, the determined speed may be used for monitoring the speed of the electric motor 2 or the elevator car 1 in case of an emergency or a rescue situation. According to a preferable embodiment, the determined speed may be utilized in the elevator control unit 10 or an auxiliary controlling unit for overspeed protection/monitoring, solely or among other things.
[0054] According to an embodiment, the back-up energy supply or the auxiliary energy storage system which may be utilized in powering up the elevator 100, for example, at least the necessary parts or devices for determining the speed of the electric motor 2.
[0055]
[0056]
[0057] According to an embodiment, the current through the switch 40 or at any other point of the effective short-circuit may be measured to determine the short-circuit current.
[0058] According to an embodiment, the effective short-circuit may be formed by connecting three of the plurality of phases of the electric motor 2. In case of a three-phase electric motor 2, this entails connecting all of the phases in short-circuit.
[0059] In some embodiments, the effective short-circuit may be formed by using the electrical drive 7. According to an embodiment in
[0060] According to an embodiment, the short-circuit condition with two phases short-circuited may be formed by having, for example, switches 42A and 42B in
[0061] According to an embodiment, the effective short-circuit may be formed symmetrically by closing all of the high-side switches or all of the low-side switches. Symmetrical effective short-circuit with three phases, or all phases in case of a motor with more than three phases, short-circuited may also be formed via the intermediate circuit of the electrical drive 7 in which case any three or at least three switches of the motor side bridge may be closed. In addition, it may be necessary to close an additional switch in the intermediate circuit or the line side bridge of the frequency converter 31.
[0062] According to an embodiment, the resistor 45 may be a resistor with a known resistance value in series with the switch 40. The resistance value may be, for example, 50, 100, or 1000 ohms. The current through the switch 40 is then the short-circuit current. The short-circuit current may be determined by a measurement of the voltage over said resistor 45 with a known resistance value. Said current may then be used to determine the speed of the electric motor 2 when the effect of said resistor 45 with a known resistance value on said current and the operation of the electric motor 2 have been taken into account.
[0063] According to various embodiments, said current may be determined by a measurement device, for example, a Rogowski coil, a current probe, a current transformer, a Hall sensor, or a measurement resistor. Alternatively or in addition, there may be an integrated current sensor in the semiconductor switches 42A-44A, 42B-44B, shown in
[0064] The frequency of the short-circuit current may be determined by Fourier-based methods. The frequency may be determined by several other methods such as by counting rising or falling edges of the short-circuit current or by counting zero crossings during a predetermined time period such as 10 milliseconds. Based on the number of rising edges, falling edges or zero crossings, the frequency may be determined. The frequency may also be determined based on the time period between two or a number of consecutive rising edges, falling edges or zero crossings, or between different events, such as between a rising edge and a falling edge.
[0065] The short-circuit current may be determined by the elevator control unit 10. Alternatively or in addition, the elevator 100 may comprise the auxiliary controlling unit for determining the short-circuit current. The auxiliary controlling unit may be arranged in connection with the switch 40. The auxiliary controlling unit may be capable of forming the effective short-circuit by controlling a switch 40.
[0066] The method according to an embodiment in
[0067] According to an embodiment, the short-circuit current may be provided, wirelessly or in a wired manner, to an external system with respect to the elevator for determining the at least one characteristic of the short-circuit current. The external system may then provide the information about the at least one characteristic of the short-circuit current to the elevator 100, such as to the elevator control unit 10 or the auxiliary controlling unit, according to an embodiment of the invention. The external system may be a handheld device utilizing wireless technology or an integrated device with a display arranged so that the operator may visually monitor the value of the at least one characteristic of the short-circuit current.
[0068] In various embodiments, the determination of the speed of the elevator car 1 is based on at least one characteristic of a short-circuit current of the electric motor 2. The characteristic may, for example, be a frequency, such as a fundamental frequency, or an amplitude, or both, of the short-circuit current of the electric motor 2.
[0069] In various embodiments, the speed of the elevator car 1 is determined based on the rotational speed of the rotor 3 of the electric motor 2, where the rotational speed may be determined by the at least one characteristic of the short-circuit current of the electric motor 2.
[0070] According to an embodiment, the speed of the elevator car 1 may be determined from the speed of the electric motor 2. The speed of the elevator car 1 may, particularly, be determined from the rotational speed of the rotor 3 of the electric motor 2 by taking into account the size, such as the radius, of the rotor 3, the pulley, or the driving sheave. In embodiments comprising, additionally or alternatively, a gear or gearing system, the effect of gearing on the speed of the elevator car 1 relative to the speed of the electric motor 2 should be taken into account.
[0071] In one embodiment, the speed of the elevator car 1 may also be determined directly from a table or a graph defining the relationship between the speed of the elevator car 1 and the at least on characteristic of the short-circuit current of the electric motor 2.
[0072] According to an embodiment, the speed of the electric motor 2 may be determined based on the frequency of the short-circuit current by a first equation
wherein N is the speed of the electric motor 2, f.sub.I,SC is the frequency of the short-circuit current, P is the number of pole-pairs of the motor 2.
[0073] According to an embodiment, the speed of the electric motor 2 may be determined based on the amplitude of the short-circuit current in case of a symmetrical effective short-circuit, wherein the electric motor 2 may be one of various types of permanent magnet motors such as a surface-mounted and interior permanent magnet motor, by a second equation
[0074] wherein N is the speed of the electric motor 2, N.sub.NOM is the nominal speed of the electric motor 2, R is a winding resistance of the electric motor 2, E is the root mean square (RMS) value of a phase-to-phase back electromotive force (EMF) of the electric motor 2 at the nominal speed of the motor 2, I.sub.d.SC is the RMS value of the direct (d)-axis component and I.sub.q.SC RMS value of the quadrature (q)-axis component of the short-circuit current of the electric motor 2, X.sub.d.SC and X.sub.q.SC are d- and q-axis components of the winding reactance of the electric motor 2 at the nominal rotational speed of the motor 2.
[0075] In case of various types of permanent magnet motors, the second equation may be used to take the effects of d- and q-axis components of the winding reactance into account separately. This may be done, for example, by weighting the d- and q-axis reactance differently in different operating conditions. The different operating conditions may be, for example, the rotational speed, loading or both effects combined of the electric motor 2.
[0076] According to an embodiment, the speed of the electric motor 2 may be determined based on the amplitude of the short-circuit current in case of a symmetrical effective short-circuit, wherein the electric motor 2 is a surface-mounted permanent magnet motor, by a third equation
wherein N is the speed of the electric motor 2, N.sub.NOM is the nominal speed of the electric motor 2, R is a winding resistance of the electric motor 2, E is the root mean square (RMS) value of a phase-to-phase back electromotive force (EMF) of the electric motor 2 at the nominal speed of the motor 2, I.sub.SC is the RMS value of the short-circuit current of the electric motor 2, X is a winding reactance of the electric motor 2 at the nominal rotational speed of the motor 2. The third equation is a modified version of the second equation from which the d- and q-axis components of the winding reactance are assumed to be substantially equal (X.sub.d.SC≈X.sub.q.SC), which is valid at least for some surface-mounted permanent magnet motors.
[0077] Value of at least one of N.sub.NOM, R, E and X may be predetermined based on a nameplate of the electric motor and stored as (an) operating parameter(s) into, for example, the elevator control unit 10 or the auxiliary controlling unit.
[0078] In case of some surface-mounted permanent magnet motors, the reactance given in the nameplate may be used directly or with only a small modification in the third equation to determine to speed of the electric motor 2. The value given in the nameplate is typically close to a q-axis component of the winding reactance of the surface-mounted permanent magnet motor at least at low speeds of the electric motor 2.
[0079] According to an embodiment, the electrical drive 7 may be used to identify at least one of R, E, or X. Identification may be performed, for example, by utilizing a parameter identification method such as the recursive least square method or the normalized projection algorithm.
[0080]
[0081] In an embodiment, the determined speed of the electric motor 2 or the elevator car 1 may be shown in a display visible for the operator while operating a braking system of the elevator 100. Additionally or alternatively, the speed information may be transmitted to a safety system in connection with the elevator 100 including, for example, overspeed monitoring. The safety system may automatically operate the braking system if the speed rises to or above the overspeed limit.
[0082] The method according to an embodiment of the present invention may be executed by a computer in connection with the electric motor 2, the elevator control unit 10, the auxiliary controlling unit or the electrical drive 7 comprising at least a processor and a memory. The steps of the method may be programmed to the memory, e.g. a non-transitory, computer readable medium, and executed by the processor, such as a (micro)processor. According to an embodiment, the method may at least partly be executed by a processor in the elevator control unit 10. According to another embodiment, the method may at least partly be performed by a processor in the electrical drive 7. In some embodiments, the method may be performed in a distributed manner by a plurality of processors such as partly by the processor in the electrical drive 7 and partly by the processor in the elevator control unit 10 and partly by the processor in the auxiliary controlling unit, or any combination thereof.
[0083]
[0084] The elevator control unit 10 may comprise one or more processors 604, one or more memories 606 being volatile or non-volatile for storing portions of computer program code 605A-605N and any data values and possibly one or more user interface units 610. The mentioned elements may be communicatively coupled to each other with e.g. an internal bus.
[0085] The processor 604 of the elevator control unit 10 is at least configured to implement at least some method steps as described. The implementation of the method may be achieved by arranging the processor 604 to execute at least some portion of computer program code 605A-605N stored in the memory 606 causing the processor 604, and thus the elevator control unit 10, to implement one or more method steps as described. The processor 604 is thus arranged to access the memory 606 and retrieve and store any information therefrom and thereto. For sake of clarity, the processor 604 herein refers to any unit suitable for processing information and control the operation of the elevator control unit 10, among other tasks. The operations may also be implemented with a microcontroller solution with embedded software. Similarly, the memory 606 is not limited to a certain type of memory only, but any memory type suitable for storing the described pieces of information may be applied in the context of the present invention.
[0086] The specific examples provided in the description given above should not be construed as limiting the applicability and/or the interpretation of the appended claims. Lists and groups of examples provided in the description given above are not exhaustive unless otherwise explicitly stated.