METHOD FOR MANUFACTURING A PLATE HEAT EXCHANGER BY SUPERPOSING PLATES WITH ALIGNMENT MARKS
20170261272 · 2017-09-14
Assignee
Inventors
- Sebastien CHOMETTE (Saint-Marcellin, FR)
- Mathieu MONTEREMAND (Izeaux, FR)
- Emmanuel RIGAL (Sassenage, FR)
Cpc classification
F28F3/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The main subject matter of the invention is a method for manufacturing at least one heat exchanger (50) with plates (10) with at least two fluid circuits, characterised in that it comprises the following steps: a) formation of a plurality of plates (10) each comprising a reference pattern; b) formation of one or more alignment patterns (11) on each plate (10) by circular repetition of the reference pattern around an axis of revolution (X); c) formation of a plurality of grooves (12) on each plate (10). The method further comprises the following successive steps: d) assembling the plates (10) by superimposition with respect to each other, each reference pattern of a plate being superimposed on an alignment pattern (11) of an adjacent plate; e) carrying out an assembly treatment on the assembly obtained at the end of the preceding step d) by diffusion welding, by brazing and/or by diffusion brazing.
Claims
1. Method for manufacturing at least one heat exchanger with plates with at least two fluid circuits, comprising the following steps: a) formation of a plurality of constituent plates of the heat exchanger, each plate comprising a hollowed out pattern called “reference pattern”, b) formation of one or more hollowed out patterns, including the reference pattern, called “alignment patterns” on each plate by circular repetition of the reference pattern around an axis of revolution of the plate, the axes of revolution of the plates being coincident, c) formation of a plurality of grooves, intended to form the fluid circulation channels of the plate exchanger, on each plate, the grooves including at least one first plurality of grooves for the first fluid circuit and a second plurality of grooves for the second fluid circuit, and wherein it further comprises the following successive steps: d) assembling the plates by superimposition with respect to each other, each reference pattern of a first plate being superimposed on an alignment pattern of a second plate adjacent to the first plate, e) carrying out an assembly treatment on the assembly obtained at the end of the preceding step d) by diffusion welding, by brazing and/or by diffusion brazing.
2. Method according to claim 1, wherein step d) of assembling the plates comprises the following successive sub-steps: i) arranging a first plate on a support, ii) superimposing a second plate on the first plate by making the reference pattern of the second plate coincide with an alignment pattern of the first plate, iii) placing an alignment tool at the level of the coincident patterns formed by the reference pattern of the second plate and the alignment pattern of the first plate, the alignment tool making it possible to maintain the coincidence of said patterns, iv) optionally, placing another alignment tool at the level of two other coincident patterns formed by an alignment pattern of the first plate and an alignment pattern of the second plate, superimposed on each other and different from the patterns used at step ii), v) superimposing N plates, N being a whole number greater than or equal to 1, on the second plate, each N.sup.th plate being superimposed by coincidence of its reference pattern on an alignment pattern of the plate with which it is superimposed according to the principle of step ii), and by use of at least one alignment tool according to the principle of step iii).
3. Method according to claim 2, wherein the alignment tool(s) have a transversal dimension, substantially equal to the transversal dimension, of the alignment patterns of the plates.
4. Method according to claim 1, wherein step e) of carrying out an assembly treatment comprises diffusion welding and/or diffusion brazing.
5. Method according to claim 1, wherein step e) of carrying out an assembly treatment comprises brazing.
6. Method according to claim 1, wherein the angle of the circular repetition, called “angle of rotation”, of the reference pattern of each plate around the considered axis of revolution of the plate is identical for all the plates.
7. Method according to claim 1, wherein the angle of the circular repetition, called “angle of rotation”, of the reference pattern of each plate around the considered axis of revolution of the plate is different for at least two of the plates, notably the totality of the plates.
8. Method according to claim 7, wherein the value of each angle of rotation of the reference pattern to form one or more alignment patterns is a whole multiple of the value of the smallest angle of rotation among all of the angles of rotation forming the alignment patterns.
9. Method according to claim 1, wherein it is implemented for the manufacture of a plurality of elementary modules of plate heat exchanger, each elementary module of plate heat exchanger being obtained by means of steps a) to e), and wherein it comprises the following step: f) manufacturing a plate heat exchanger by combining together the elementary modules of plate heat exchanger.
10. Method according to claim 1, wherein the plates all have an identical shape.
11. Method according to claim 1, wherein the plates have different shapes.
12. Method according to claim 1, wherein the plates are made of metal.
13. Method according to claim 1, wherein each plate comprises a locating element to make it possible to know the position of said at least one reference pattern of the plate.
14. Method according to claim 13, wherein the locating element is in the form of a notch produced on the periphery of the plate.
15. Plate heat exchanger with at least two fluid circuits, obtained by means of the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] The invention will be able to be better understood on reading the detailed description that follows of non-limiting exemplary embodiments thereof, and by examining the figures, schematic and partial, of the appended drawings, in which:
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[0103] In all of these figures, identical references may designate identical or analogous elements.
[0104] In addition, the different parts represented in the figures are not necessarily according to a uniform scale, to make the figures more legible.
DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
Example 1
[0105] With reference to
[0106] In this first embodiment of the invention, the method for manufacturing the heat exchanger 50 implements an assembly of a plurality of plates 10, such as that represented in
[0107] In this example, the heat exchanger 50 comprises a plurality of plates 10 all identical and similar to that represented in
[0108] Thus, the plate 10, represented in
[0109]
[0110] Thus, each alignment pattern 11 has a disc shape going through the plate 10 and having a diameter d2.
[0111] In order to be able to locate the reference pattern 11a with respect to the other alignment patterns 11 of the plate 10, a notch 13, forming a locating element 13, has been produced on the periphery of the plate 10 at the level of the reference pattern 11a.
[0112] Furthermore,
[0113]
[0114] It is thus to be noted that, in this first exemplary embodiment of the invention, the grooves 12, including the grooves 121 and 122, are pieces of ring having two opposite edges in arc of circle of which the centre is the centre O of the plate 10, the two other opposite edges being straight and aligned following a radius of the plate 10. The alignment patterns 11 are for their part situated on a circle of centre O and of radius R3, as represented in
[0115] Moreover,
[0116] Thus, starting from the centre O of the plate 10, the grooves 121 of the fluid C1 being repeated with an angle θ1 and the grooves 122 of the fluid C2 being repeated with an angle θ2+θ2′. With regard to the alignment patterns 11, they are repeated with an angle θ3.
[0117]
[0118] Thus, in order to enable the alignment of the plates 10 together, a plurality of alignment tools 20 is used, each being in the form of a cylindrical rod 20 of nominal diameter d2 equal to that of the alignment patterns 11 and of length L1, as may be seen in
[0119] By way of non-limiting examples, each plate 10 may be made of metal, notably stainless steel, for example of the type X2CrNiMo17-12-02 1.4404 according to the European standard EN 10027, with a thickness e1 of the order of 0.5 mm for a diameter d1 of the order of 100 mm.
[0120] The alignment patterns 11 and/or the grooves 12 may be produced by laser cutting and, unless stated otherwise, the tolerances on the final dimensions may be of the order of ±0.05 mm. In addition, the alignment patterns 11, here 130 in number, may have a diameter d2 of the order of 2 mm, being distributed on a circle of diameter equal to around 96 mm, the angle θ3 being equal to (360/130)°.
[0121] Furthermore, for the first ring of grooves 122 of the fluid C2, the distances r′3 and r′4 may respectively be equal to around 5 mm and 8 mm, i.e. a thickness of around 3 mm. The five rings of grooves 122 of the fluid C2 all have advantageously a thickness of around 3 mm.
[0122] Moreover, for the first ring of grooves 121 of the fluid C1, the distances r′1 and r′2 may respectively be equal to around 9 mm and 13 mm, i.e. a thickness of around 4 mm. The four rings of grooves 121 of the fluid C1 all have advantageously a thickness of around 4 mm.
[0123] In addition, the separation between a ring of grooves 121 of the fluid C1 and a ring of grooves 122 of the fluid C2 is preferentially identical for the entire plate 10, i.e. r′1-r′4=1 mm. The values of the angles of repetition may then be such that ½*θ1=θ2=θ2′=6°.
[0124] In order to better visualise the stacks, said stacks will hereafter be represented with diagrams of plates 10 seen in “negative”, that is to say that the grooves 12 and the alignment patterns 11 appear in thickness whereas the remainder is empty.
[0125] Thus, by way of illustration,
[0126] Different sub-examples of assembly of the plates 10 according to the method of manufacture of the invention, to obtain various configurations of heat exchangers 50 will be described hereafter, with reference to
[0127] It is considered that each heat exchanger 50 obtained is formed by the assembly of 21 identical plates 10 superimposed on each other, with the geometric characteristics described previously. Thus, the total length L of these heat exchangers 50 after manufacture is around 10.5 mm.
[0128] In the first sub-example described with reference to
[0129] Then, once the stack finished, the channels 11a′ formed by the reference patterns 11a are all aligned, as illustrated in
[0130] In the second sub-example described now with reference to
[0131] Then, once the stack finished, the channels 121′ and 122′ formed by the grooves 121 of the fluid C1 and 122 of the fluid C2 form steps in a same direction of rotation, as illustrated in
[0132] In the third sub-example described now with reference to
[0133] It should be noted that the three sub-examples described previously are only presented for illustrative purposes and in a non-limiting manner for the invention. The combinations of stack of plates 10 to obtain heat exchangers 50, as well as the number of these plates 10, make it possible to produce a very large number of different assemblies. In particular, it may be noted that the characteristics of the channels that can be obtained with a single type of plate 10 are very varied. In the three sub-examples described, the lengths of channel are different as are the sections of passage. It is possible to provide the channels with a geometric complexity able to improve the efficiency of heat exchanges by introducing turbulence. This geometric complexity may also have an interest for mixing in the case of exchanger-reactors described previously.
Example 2
[0134] With reference now to
[0135] In this second embodiment of the invention, the method for manufacturing the heat exchanger 50 implements an assembly of a plurality of plates 10a, 10a′, 10b, 10c, 10d by diffusion welding obtained by the hot uniaxial pressing (HUP) technique.
[0136] In this second example, unlike the first example described beforehand, the heat exchanger 50 comprises plates 10a, 10a′, 10b, 10c and 10d having different patterns. More specifically, the heat exchanger 50 comprises four types of plates.
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[0138] Thus, the plate 10a, represented in
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[0140] In addition, the grooves 121 and 122 have an identical shape, namely a straight through port shape with circular ends of a diameter equal to the width of the channel.
[0141] Taking as reference the triangle of material between the centre O of the plate 10a and two consecutive tops B and C of the plate 10a, namely the equilateral triangle OBC represented in
[0142] These grooves 121 and 122 are next reproduced by central symmetry six times by an angle of 60° with respect to the central axis X of the plate 10a. For the final symmetry, the ends of the grooves 121 and 122 do not end following the straight line OH′, as represented in
[0143] Furthermore, as may be seen in
[0144] With reference now to
[0145] The second model of plate 10b is of same dimension as the first model of plate 10a, namely with a hexagonal shape with equal sides of width L2. Similarly, the plate 10b comprises six alignment patterns 11 situated at the corners of the hexagon, the reference pattern 11a being located by an indexing mark 13 similar to that of the plate 10a, the plate 10b here having a thickness e3.
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[0147] Furthermore, on one of the sides of the hexagon, the circular grooves are replaced by grooves in the form of oblong holes 123 for the fluid C1 and 124 for the fluid C2, respectively of width d6 and d7, centred following the straight line OH′. The distance following the straight line OH′ between two consecutive oblong holes 123 or 124 is d2′+d3′, and the width of these holes 123 and 124 following the normal to the straight line OH′ is 2×d5.
[0148] The third 10c and fourth 10d types of plates used in the heat exchanger 50 according to the second embodiment of the invention will now be described with reference to
[0149] These two plates 10c and 10d have the same dimensions as the preceding plates 10a and 10b, namely a hexagonal shape with equal sides of width L2. The alignment patterns 11, including the reference pattern 11a, and the indexing mark 13 are identical to those described previously for the plates 10a and 10b.
[0150] The respective thicknesses of the plates 10c and 10d are e4 and e5. In addition, the plates 10c and 10d also comprise a hexagonal central pattern M of width L3.
[0151] The plate 10c comprises a groove 12, in the form of a circular groove 12a, with a diameter d7, which is going to be superimposed on the final groove 122 of the plate 10a.
[0152] The plate 10d comprises for its part a groove 12, in the form of a circular groove 12b, of diameter d6, which is going to be superimposed on the first groove 122 of the plate 10a.
[0153] Furthermore,
[0154] By way of non-limiting examples, each plate 10a, 10b, 10c and 10d may be made of metal, notably stainless steel, for example of the type X2CrNiMo17-12-02 1.4404 according to the European standard EN 10027, with a thickness e2=e3=e4=e5 of the order of 0.5 mm for a width L2 of the order of 84 mm.
[0155] The alignment patterns 11 and/or the grooves 12 may be produced by laser cutting and, unless stated otherwise, the tolerances on the final dimensions may be of the order of ±0.05 mm. In addition, the alignment patterns 11, here 6 in number, may have a diameter d2 of the order of 2 mm, being situated at a distance d3 of the order of 2 mm from the edge of the plates.
[0156] Furthermore, the grooves 121 and 122 may be of respective width d6 of the order of 1 mm and d7 of the order of 1.6 mm. The remaining dimensions may be the following: d1′=2.7 mm; d2′=d3′=2.3 mm; d5=2.6 mm; and L3=3.4 mm.
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[0158] More precisely, the stack represented in
[0159] The reference patterns 11a are thus superimposed for all the plates, apart from the second plate 10a′ for which the indexing mark 13 is then situated on another top of the hexagonal stack.
[0160] The mounting is carried out such that the straight lines OH′ described previously are all parallel with each other. Two alignment tools 20 are necessary in order to conserve the alignment of the plates together during the remainder of the manufacture.
[0161] The remainder of the manufacture of the heat exchanger 50 from the stack of
[0162] The leak tightness of the plates of the heat exchanger 50 with respect to each other is achieved by diffusion welding assisted by hot uniaxial pressing (HUP).
[0163] To do so, it is necessary to have available a press making it possible to work at high temperature under vacuum or under neutral gas.
[0164] An example of procedure of diffusion welding assisted by HUP for the examples presented above in stainless steel 316L is described below: [0165] once the stack of plates produced and correctly aligned with each other, the assembly is placed between the two pressure plates of the press, [0166] pumping makes it possible to produce a sufficiently high vacuum at the level of the stack, i.e. around a minimum pressure of 10.sup.−3 mbars; it is also possible to work under neutral gas (of the type argon, nitrogen): to do so, it is necessary to alternate phases of degassing and filling in order to obtain an atmosphere as clean as possible, [0167] the stack next undergoes the cycle of hot uniaxial pressing (HUP) which includes heating for 3 hours at a temperature of 1020° C. with a load increase up to 10 MPa, a plateau of 3 hours at a temperature of 1020° C. under 10 MPa, then cooling over several hours, and finally unloading.
[0168] Obviously, this procedure is only given by way of an example in precise cases. It is in no way limiting with regard to the possible embodiments using this assembly technique.
[0169] As may be seen in
[0170] With reference to
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[0172] Obviously, the invention is not limited to the exemplary embodiments that have just been described. Various modifications may be made thereto by those skilled in the art.
[0173] In particular, the invention may be applied for the production of a plate heat exchanger with changing channel geometry. In particular, it is possible to make the geometry of the fluid circulation channels change over the whole length of the heat exchanger. Indeed, it is possible to modify the angle of repetition θ3, or shift step, of the alignment patterns 11 over the whole length of the heat exchanger 50, as long as the grooves 12 of a plate are slightly facing those of adjacent plates to form a channel. This has the advantage in certain cases of intensifying the exchanges in certain critical zones whereas others do not require it.
[0174] Furthermore, the compactness and the integrity of the heat exchanger after manufacture may also be optimised by integrating the fluid collectors C1 and C2 circulating in the channels formed from the grooves 121 and 122 respectively directly during the phases of mounting the heat exchanger.
[0175] Furthermore, the hollowed out patterns represented in the examples described above correspond to through hollows formed notably by removal of material. In an alternative, the hollowed out patterns may also correspond, in totality or partially, to hollows formed without removal of material, for example by stamping. At least one continuous channel may then be formed by superimposition of at least two plates comprising such hollowed out stamped patterns, one of the plates being turned over with respect to the other and if need be shifted by a predetermined angle with respect to the other to place the stamped hollowed out patterns in at least partial superimposition.