STORAGE AND MIXING SYSTEM FOR PASTY CEMENT COMPONENTS AND METHOD THEREFOR
20170259233 · 2017-09-14
Assignee
Inventors
Cpc classification
B65D81/325
PERFORMING OPERATIONS; TRANSPORTING
B01F23/47
PERFORMING OPERATIONS; TRANSPORTING
B01F35/7164
PERFORMING OPERATIONS; TRANSPORTING
B01F2215/0431
PERFORMING OPERATIONS; TRANSPORTING
A61B17/8805
HUMAN NECESSITIES
A61B17/8833
HUMAN NECESSITIES
B05C17/00553
PERFORMING OPERATIONS; TRANSPORTING
B01F35/7137
PERFORMING OPERATIONS; TRANSPORTING
A61L2430/02
HUMAN NECESSITIES
B01F35/7174
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00593
PERFORMING OPERATIONS; TRANSPORTING
B01F25/43141
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/20
PERFORMING OPERATIONS; TRANSPORTING
B01F35/522
PERFORMING OPERATIONS; TRANSPORTING
B05C17/0106
PERFORMING OPERATIONS; TRANSPORTING
A61L24/06
HUMAN NECESSITIES
B05C17/00576
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61B17/88
HUMAN NECESSITIES
A61L24/06
HUMAN NECESSITIES
Abstract
A storage and mixing system, for pasty two-component polymethyl methacrylate bone cements, comprises a cartridge with a cylindrical interior, a cartridge head that closes an end of said cartridge, a partition wall axially disposed in the cylindrical interior of the cartridge, wherein said partition wall is connected to the circumferential surface of the cylindrical interior of the cartridge and divides the cylindrical interior of the cartridge delimited by the cartridge head into two spatially separate cavities. The first cavity includes a first pasty cement component and the separate second cavity includes a second pasty cement component, two delivery plungers close the two cavities on the side of the cavities opposite the cartridge head. At least two cutting edges are disposed on the front side of the sleeve-shaped connecting means facing the cartridge head, such that the at least two cutting edges cut off the partition wall from the cylindrical inner wall of the cartridge as at least one cut-off strip when the delivery plungers are advanced towards the cartridge head in the cavities with the connecting means, and wherein the sleeve-shaped connecting means comprises a deflecting surface which is inclined to the axis of the connecting means which, on advancing the connecting means, presses the at least one cut-off strip of the partition wall towards the inner wall of the cartridge.
Claims
1. A storage and mixing system for pasty two-component polymethyl methacrylate bone cements, the storage and mixing system comprising” a tubular cartridge with a cylindrical interior; a cartridge head that closes one end of the tubular cartridge; a partition wall axially disposed in the cylindrical interior of the cartridge, wherein the partition wall is connected to the circumferential surface of the cylindrical interior of the cartridge and divides the cylindrical interior of the cartridge delimited by the cartridge head into two spatially separate cavities, wherein the first cavity includes a first pasty cement component and the separate second cavity includes a second pasty cement component; two delivery plungers disposed movably in the axial direction in the two cavities of the cartridge, wherein the delivery plungers close the two cavities on the side of the cavities opposite the cartridge head, wherein the delivery plungers on the back side opposite the cartridge head are connected to one another via a sleeve-shaped connecting means, wherein at least two cutting edges are disposed on the front side of the sleeve-shaped connecting means facing the cartridge head such that the at least two cutting edges cut off the partition wall from the cylindrical inner wall of the cartridge as at least one cut-off strip if the delivery plungers are advanced towards the cartridge head in the cavities with the connecting means, and the sleeve-shaped connecting means comprises a deflecting surface which is inclined to the axis of the connecting means which, if the connecting means is advanced, presses the at least one cut-off strip of the partition wall towards the inner wall of the cartridge.
2. The storage and mixing system according to claim 1, wherein the partition wall is connected to the circumferential surface of the cylindrical interior of the cartridge along two connecting lines which delimit the circumferential surface, wherein these connecting lines are arranged opposite one another and the axis of the cartridge extends in the partition wall.
3. The storage and mixing system according to claim 1, wherein the cavities have a semicircular or circular segmental cross section and the delivery plungers have a matching cross section such that the delivery plungers close the cavities at each axial position in the cavities.
4. The storage and mixing system according to claim 1, wherein the delivery plungers are spaced apart by the connecting means such that the gap between the delivery plungers is smaller than or equal to the thickness of the partition wall.
5. The storage and mixing system according to claim 1, wherein the partition wall has a maximum thickness of 1.5 mm and/or a thickness such that the partition wall is cuttable by the at least two cutting edges on which a driving force of 1 kN acts.
6. The storage and mixing system according to claim 1, further comprising: a delivery pipe that is provided with a fastening means for fastening the delivery pipe to the cartridge, wherein the delivery pipe is fixable to the cartridge instead of the cartridge head.
7. The storage and mixing system according to claim 6, wherein a ratio of the diameter of the interior of the cartridge to the inner diameter of the delivery pipe is smaller than 5 to 2.
8. The storage and mixing system according to claim 1, wherein a diameter of the interior of the cartridge is smaller than or equal to 25 mm.
9. The storage and mixing system according to claim 1, wherein the cartridge is integral with the partition wall disposed inside it and/or the cartridge and the partition wall are made from plastic as a one-piece injection-molded part.
10. The storage and mixing system according to claim 1, wherein the at least two cutting edges consist of at least one selected from a steel alloy, aluminum alloy, tin alloy, ceramic, a polyamide, glass fiber reinforced polyamide, polyimide, polyamide co-imide, polyether ketone and polysulfone.
11. The storage and mixing system according to claim 1, further comprising: two ducts provided in the cartridge head connect the two cavities to the environment of the storage and mixing system, wherein a detachable plug is disposed in each of these ducts.
12. The storage and mixing system according to claim 1, wherein the cartridge comprises a fastening element for a delivery device on the side opposite the cartridge head and at least one fastening means on the side of the cartridge head selected from a male thread, a female thread, at least one element of a bayonet joint and/or a latching element of a latching closure as a fastening means.
13. The storage and mixing system according to claim 1, wherein the cartridge, the cartridge head, the partition wall and the delivery plungers are made of a plastic material selected from polyethylene co-vinyl alcohol (EVOH), polybutylene terephthalate (PBT), polyethylene terephthalate (PET) and polymethacrylic acid methyl ester-co-acrylonitrile.
14. The storage and mixing system according to claim 1, wherein the cartridge head is realized by an rubber-elastic plate that is fastened to the cartridge using a sleeve cap, wherein said sleeve cap blocks movement of the rubber-elastic plate away from the cartridge by means of a projecting rim, and wherein said rubber-elastic plate has a recess for receiving the longitudinal side of the partition wall on the side facing the delivery plungers, and wherein said recess in the rubber-elastic plate defines two areas, wherein a duct that is closed by a plug is disposed in each area.
15. The storage and mixing system according to claim 1, further comprising: a sleeve cap provided as a connecting element for connecting the cartridge head to the cartridge, wherein the sleeve cap includes a female thread or a male thread or a bayonet joint or latching elements.
16. The storage and mixing system according to claim 1, wherein the sleeve-shaped connecting means on the back side that faces away from the cartridge head comprises a lateral opening such that the at least one strip of the partition wall cut off from the inner wall of the cartridge exits through said opening laterally out of the connecting means.
17. The storage and mixing system according to claim 1, wherein the inclined deflecting surface is in certain areas enclosed by the sleeve wall of the sleeve-shaped connecting means such that the at least one cut-off strip of the partition wall running through the connecting means is curved by the sleeve wall of the connecting means which encloses the inclined deflecting surface about the longitudinal axis of the at least one cut-off strip.
18. The storage and mixing system according to claim 1, wherein the sleeve-shaped connecting means on the side facing the cartridge head circumferentially rests against the inner wall of the interior of the cartridge.
19. A method, for mixing pasty cement components of a polymethyl methacrylate bone cement, utilizing the storage and mixing system according to claim 1, the method successively comprising: a) removing the cartridge head from the cartridge or removing at least two plugs from at least two ducts in the cartridge head such that the cartridge is opened, b) arranging and connecting a delivery pipe to the opened cartridge, wherein the delivery pipe includes a mixer, c) inserting the cartridge into a manually operated delivery device, the delivery device comprising a tappet that is drivable in the axial direction to advance the delivery plungers in the cavities of the cartridge, d) extruding the pasty cement components by means of the delivery device through the axial advancement of the delivery plungers using the tappet, as a result of which the cement components are pressed into the delivery pipe, wherein the two cement components are mixed into a pasty cement dough by the mixer in the delivery pipe and the mixed cement dough flows out of an outlet opening of the delivery pipe, wherein the partition wall is cut off by the at least two cutting edges in the longitudinal direction of the cartridge in sync with the movement of the delivery plungers, and the at least one cut-off strip of the partition wall is pressed at least sufficiently towards the inner wall of the cartridge with the deflecting surface that further movement of the tappet of the delivery device is not prevented or hindered by the at least one strip.
20. The method according to claim 19, wherein the at least one strip of the partition wall is curved by the sleeve wall of the connecting means which encloses the inclined deflecting surface about the longitudinal axis of the at least one cut-off strip.
21. The method according to claim 19, wherein a connecting element that connects the cartridge head to the cartridge is loosened to remove the cartridge head from the cartridge in a).
22. The method according to claim 19, wherein the delivery pipe is connected to the cartridge by connecting the connecting element of the delivery pipe to a connecting element of the cartridge.
23. The method according to claim 19, wherein the tappet of the delivery device applies pressure to the side of the connecting means that faces away from the delivery plungers and that the delivery plungers are driven via the connecting means.
24. The method according to claim 19, wherein the side of the connecting means that faces away from the delivery plungers comprises a contact surface for making contact with the front side of the tappet or of a tray attached to the same, said contact surface being of equal size or greater than the cross section of the tappet or the support surface of the tray, wherein said contact surface covers the cross section of the tappet or the support surface of the tray if the tappet is advanced or the contact surface exceeds the cross section of the tappet or the supporting surface of the tray.
25. The method according to claim 19, wherein the at least two cutting edges cut off the partition wall at a distance of not more than 1 mm from the inner wall of the cartridge off the inner wall of the cartridge.
26. The method according to claim 19, wherein the applicator is manually drivable or is drivable by compressed air or electrically drivable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0127] Other embodiment examples of the invention will be explained below with reference to twelve schematic figures, without limiting the invention in any way however. Wherein:
[0128]
[0129]
[0130]
[0131]
[0132]
[0133]
[0134]
[0135]
[0136]
[0137]
[0138]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0139] For the sake of simplicity, the same reference symbols are used in part in the figures for the same and similar components of different embodiments.
[0140]
[0141] The cavities 3, 4 are limited on the rear (see
[0142] On the back side of the cartridge 1, or on its bottom side (on the right in
[0143] The cartridge 1 has an outer diameter of 22 mm, an inner diameter of 20 mm, and a length of about 18 cm.
[0144] The two delivery plungers 5, 6 are connected on the back sides via a connecting means 18. Two segmented cylindrical ends of the connecting means 18 extend for this purpose towards the cartridge head 7 into matching cavities in the back sides of the delivery plungers 5, 6. The connecting means 18 comprises two outer lateral sleeve walls 19 which laterally delimit the connecting means 18. At the edge the connecting means 18 comprises two cutting edges 20 facing towards the partition wall 2, which cutting edges form an extension of the sleeve walls 19. Between the two cutting edges 20 there is a gap through which the partition wall 2 can slide, if said partition wall is cut off by the cutting edges 20 as a strip from the inner wall of the cartridge 1. An opening 21 which is connected to the gap is configured on the back side of the connecting means 18 between the two sleeve walls 19. The two sleeve walls 19 support a deflecting wall 22 which is inclined to the axis of the storage and mixing system, which deflecting wall forms an inclined deflecting surface 56 internally (see
[0145] The delivery plungers 5, 6 are sealed by two circumferential seals 24 each made of rubber against the inner wall of the cartridge 1 and against the partition wall 2. A detachable latching element 26 of each of the delivery plungers 5, 6 is connected to a matching mating latching element (in the form of two indentations) in the inner wall of the cartridge 1. The delivery plungers 5, 6 can be pressed by applying pressure from the back side of the cartridge 1 (from the right in
[0146]
[0147] The cement components are mixed in that they are pressed through the delivery pipe 28 and thus through the static mixer 30. The cement dough produced and mixed in this manner exits via an outlet opening 32 on the tip of the delivery pipe 28. The delivery pipe 28 comprises a female thread 34 that matches the male thread 14 of the cartridge 1, such that the delivery pipe 28 can be stably and firmly connected to the cartridge 1. A sealing ring 36 is disposed between the delivery pipe 28 and the front side of the cartridge 1 such that the cement components cannot exit between the delivery pipe 28 and the cartridge 1. A pressure-stable and pressure-tight connection between the delivery pipe 28 and the cartridge 1 is achieved using threads 14, 34 and the sealing ring 36.
[0148] The advance of the delivery plungers 5, 6 is produced by a delivery device (not shown in
[0149]
[0150]
[0151] A plug 9 is inserted and latched into each of the ducts. The rubber-elastic plates 7 and the plugs 9 are suitable for building cartridge heads 7 of storage and mixing systems according to the invention. The rubber-elastic plates 7 differ in the shape of their ducts and their plugs 9 which close these ducts. In the first variant (bottom left), the ducts and the plugs 9 have a semicircular or crescent-shaped cross section. In the second variant (on the right above the first variant), the ducts and the plugs 9 have a circular cross section. The free cross section for filling the two cement components is greater in the first variant than in the second. Instead, the geometry in the second variant is adjusted to filling tubes or syringes (not shown) through which the cement components are filled into the cavities 3, 4, such that said filling tubes or syringes are flush with the ducts. The plugs 9 can also be removed to discharge the cement components from the cavities 3, 4 of the cartridge 1 if removing the entire cartridge head 7 is not intended.
[0152] In the two variants shown in
[0153] The tubular cartridge 1 with the partition wall 2, the fitting 10, the fastening elements 12, and the male thread 14 has the same form in all variants. Both the sleeve nut 8 and the delivery pipe 28 can be screwed onto the male thread 14 of the cartridge 1. Variants are conceivable in which the rubber-elastic plate 7 is firmly connected to the cartridge 1 or is not rubber-elastic and/or is integral with the cartridge 1. In these cases, no sleeve nut 8 is needed, and the delivery pipe 28 can simply be screwed onto the cartridge 1 after removing the plugs 9. The cement components can then simply be pressed through the ducts into the delivery pipe 28, where they are mixed into the desired cement dough using the static mixer 30.
[0154]
[0155] In the position shown in
[0156]
[0157] The connecting means 18 is advanced by applying pressure to the contact surface 23 in the direction of the cartridge head 7. The latching means 26 detach from the indentations 38 and the delivery plungers 5, 6 are pressed forward in the cavities 3, 4. The two cement components are pressed forward into the delivery pipe 28 and mixed therein. Further advancement of the connecting means 18 not only drives the delivery plungers 5, 6 further in the cavities 3, 4 of the cartridge 1, but the cutting edges 20 begin to cut the partition wall 2 open in the axial direction and, in the process, cut off a strip 56 from the partition wall 2.
[0158] The strip 56 is routed through the gap to the deflecting surface 56 or to the deflecting wall 22. A narrow remnant 53 of the partition wall 2 remains on the inner wall of the cartridge 1. When the connecting means 18 is advanced further, the deflecting surface 56 or deflecting wall 22 disposed behind the cutting edges 20 presses the cut-off strip 52 of the partition wall 2 towards the inner wall of the cartridge 1. In the meantime, the cement components are further pressed out of the cavities 3, 4 into the delivery pipe 28 and mixed therein. Finally, the ready-mixed cement dough exits through the outlet opening 32 from the delivery pipe 28 and can be applied to the desired site. Indentations 54 are provided as mating latches 54 in the two limbs of the connecting means 18, which are inserted into the cavities provided for this purpose in the delivery plungers 5, 6, in order to connect these with the connecting means 18 and therefore with one another, said indentations engaging in latching means (not shown) inside the delivery plungers 5, 6. The indentations 54 can be seen particularly well in
[0159] Due to the design in accordance with the invention, the resistance against the movement of the tappet 48 does not become great enough to prevent the contents of the cartridge 1 from being pressed out using conventional and also manually operated delivery devices, despite the high viscosity of the pasty cement components, the flow resistance caused by the static mixer 30, and despite the force or energy required for cutting the partition wall 2 with the cutting edges 20.
[0160] As can be seen in
[0161]
[0162] The side of the connecting means 18 that is facing the cartridge head 7 consists of two cylinder segments that are cut in one plane parallel to the cylinder axis, wherein the two indentations 44 are disposed on the circumferential surface of the cylinder segments as mating latches 54 for one latching means each in the delivery plungers 5, 6. The two cylinder segments of the connecting means 18 therefore latch with the delivery plungers 5, 6 when the openings provided for this purpose are inserted in the back side of the delivery plungers 5, 6 opposite the cartridge head 7.
[0163] The two cylinder segments are connected to one another by means of a circular plate. In the plate, there is located the gap which is provided for conducting through the cut-off strip 40 of the partition wall 2, i.e. it aligns with the partition wall 2 in the installed condition. The two sleeve walls 19, which connect the inclined deflecting wall 22 with the deflecting surface 56 on the inside of the deflecting wall 22, extend on the plate. The plate, the sleeve walls 19 and the deflecting wall 22 delimit the opening 21, through which the re-routed and bent strip 40 of the partition wall 2 moves, while the connecting means 18 is moved forwards towards the delivery pipe 28. The two cutting edges 20, which cut off the partition wall 2 in the area of the inner wall of the cartridge 1, are located on both sides of the gap.
[0164] A central vertical cylinder with a circular basis 23, which forms the contact surface 23 for a tappet 48 (see
[0165] The cartridge 1 and the fitting 10 are preferably designed in one piece and made of plastic for all variants. All parts of the storage and mixing system can be injection-molded from plastic, except for the seals 24. The seals 24 are preferably made of rubber. The plate 7 for the cartridge head 7 can also be made of rubber or a rubber-elastic material. The cutting edges 20 preferably consist of a metal, a ceramic material, a metal alloy, or a particularly hard plastic material. All other parts of the storage and mixing system can theoretically be made of metallic materials. Preferred cement components for use are pasty parent components of a PMMA bone cement. Other cements, such as dental cements, two-component adhesives or other two-component systems that are mixed of pasty parent components can theoretically be stored and mixed using a storage and mixing system according to the invention.
[0166] The features of the invention disclosed in the above description, the claims, figures, and exemplary embodiments can be relevant both individually and in combination for implementing the various embodiments of the invention.
LIST OF REFERENCE SYMBOLS
[0167] 1 Cartridge [0168] 2 Partition wall [0169] 3 Cavity [0170] 4 Cavity [0171] 5 Delivery plunger [0172] 6 Delivery plunger [0173] 7 Cartridge head [0174] 8 Sleeve nut [0175] 9 Plug [0176] 10 Fitting [0177] 12 Fastening element [0178] 14 Male thread [0179] 16 Female thread [0180] 18 Connecting means [0181] 19 Sleeve wall [0182] 20 Cutting edge [0183] 21 Opening [0184] 22 Inclined deflecting wall [0185] 23 Contact surface [0186] 24 Seal [0187] 26 Latching means [0188] 28 Delivery pipe [0189] 30 Static mixer [0190] 32 Outlet opening [0191] 34 Female thread [0192] 36 Seal [0193] 38 Mating latching means/indentation [0194] 46 Fitting [0195] 48 Tappet/push rod [0196] 50 Bearing [0197] 52 Cut-open partition wall [0198] 53 Partition wall remnant/partition wall projection [0199] 54 Indentation/mating latch [0200] 56 Inclined deflecting surface [0201] 58 Latching means