PREFABRICATED HOUSE

Abstract

A prefabricated house including: a steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame; a rectangular floor member; outer wall members erected from four peripheries of the floor member; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam, wherein changing positions of a window and a door and changing a room layout can is possible by changing positions of the wall member panels or reversing outer and inner faces or upper and lower sides of these panels.

Claims

1. A prefabricated house comprising: an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam, wherein the floor member is configured by connecting a plurality of rectangular floor member panels; in the outer wall members erected from the four peripheries of the floor member, the long outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels; the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member; the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively; and by changing respective positions of the plurality of outer wall member panels and the first and second inner wall members or performing reversion regarding the outer face and the inner face or the upper side and the lower side, change of positions of the door and the window and change of a room layout can be made possible.

2. The prefabricated house according to claim 1, wherein the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.

3. The prefabricated house according to claim 1, wherein the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.

4. The prefabricated house according to claim 1, wherein the panels of the respective members are connected by a bolt and a nut, respectively.

5. The prefabricated house according to claim 1, wherein the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.

6. The prefabricated house according to claim 5, wherein the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0040] FIG. 1 is a schematic plan view of a steel-frame foundation for explaining a first embodiment of a foundation structure of a prefabricated house according to the present invention;

[0041] FIG. 2 is a sectional view of a main section of a state where a steel-frame foundation has been mounted on a foundation via a seismic isolation rubber;

[0042] FIG. 3 is a schematic view showing positions of supporting frames for mounting a steel-frame foundation;

[0043] FIG. 4 is a schematic plan view of a state where outer wall members, outer walls, a climbing beam for a roof have been mounted on a floor member;

[0044] FIG. 5A is a schematic side view of a roof portion and FIG. 5B is a plan view thereof;

[0045] FIG. 6 is a front view including an outer wall 1 and a roof for explaining the first embodiment of a layout of the prefabricated house according to the present invention;

[0046] FIG. 7 is a front view including an outer wall 2 and the roof;

[0047] FIG. 8 is a front view including an outer wall 3, an outer wall 4 and the roof;

[0048] FIG. 9 is a front view including an outer wall 5, an outer wall 6 and the roof;

[0049] FIG. 10 is a front view including an inner wall 1 and the roof;

[0050] FIG. 11 is a front view including an inner wall 2 and the roof;

[0051] FIG. 12 is a front view of an inner wall 3;

[0052] FIG. 13 is a front view of an inner wall 4;

[0053] FIG. 14 is a plan view showing a floor face;

[0054] FIG. 15 is a plan view of the roof;

[0055] FIG. 16 is a schematic sectional view for explaining a door frame;

[0056] FIG. 17 is an explanatory view showing a relationship between a wooden outer wall and a floor panel;

[0057] FIG. 18 is an explanatory view showing a sectional structure of a wooden window frame;

[0058] FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house according to the present invention;

[0059] FIG. 20 is a perspective view of a state where outer walls and inner wall members have been assembled;

[0060] FIG. 21 is a perspective view of a state where the inner wall members have been assembled to the floor member; and

[0061] FIG. 22 is a perspective view showing another pattern of the state where inner wall members have been assembled to the floor member.

DESCRIPTION OF EMBODIMENTS

[0062] An embodiment of a prefabricated house according to the present invention will be explained in detail below with reference to the drawings.

[0063] FIG. 1 to FIG. 5 show a first embodiment of a foundation structure of the preassembled house according to the present invention.

[0064] A steel-frame foundation 101 shown in FIG. 1 is provided with a structure where vertical frames 103 and a horizontal frame 104 composed of H-shaped steels are arranged inside an outer frame 102 obtained by connecting H-shaped steels in a rectangular contour and attaching inclined frames for reinforcement 105 to four corners of the rectangular contour.

[0065] Then, between the respective outer frames 102, the vertical frame 103 and the horizontal frame 104, a coupling piece 106 extending from an H-shaped steel is caused to abut on another H-shape steel to be connected thereto by bolts and nuts 107, as shown in FIG. 2.

[0066] Incidentally, FIG. 2 shows that a supporting frame 108 is installed on a foundation, and a proper portion of the steel-frame foundation 101 is mounted on the supporting frame 108 via a seismic isolation rubber 109, so that earthquake-resistance support is achieved. Therefore, the prefabricated house can be constructed rapidly while sufficient earthquake resistance is brought to the prefabricated house. FIG. 3 shows positions of the supporting frames 108 to which the steel-frame foundation 101 is mounted. As the respective supporting frames 108, steel-frame made members are used at least at four corners and at positions on which a load acts, and wooden members can be used as the other supporting frames.

[0067] FIG. 4 shows a state where outer wall members 12, outer walls, and climbing beams for a roof 110 have been mounted on the floor member 11, where a fixing groove 111 is formed on an upper portion of the climbing beam 110 so as to extend a longitudinal direction of the climbing beam 110, and firm mounting of a roof member 15 shown in FIG. 5A can be performed using a ridge (not shown) formed on the roof member 15. FIG. 5B shows a ridgepole 112, where the roof member 15 can be mounted along an inclination face of the mountain-shaped ridgepole 112.

[0068] Thus, since the outer wall members and the inner wall members have been erected from the four peripheries of the floor member 11, and the mountain-shaped roof member 15 has been mounted on the outer wall members via the climbing poles 110, more rapid completion can be achieved as the prefabricated house.

[0069] Further, upper portions of the outer wall members and the inner wall members except for a bath room constitute an open ceiling, so that ventilation performance as the prefabricated house is much excellent.

[0070] A layout of the prefabricated house of the present invention shown in FIG. 6 to FIG. 13 is provided with the floor member 11 approximately rectangular as a whole, outer wall members 12, 13 erected from four peripheries of the floor member 11, respectively, as a pair of long outer wall members and a pair of short wall members, inner wall members 14 partitioning the floor member 11, a mountain-shaped roof member 15 mounted on the outer wall members 12 and 13.

[0071] A panel P constituting the respective members is one configured by attaching composite panels C to both sides of core members S arranged at predetermined intervals and filling heat insulating materials H in hollow spaces between the composite panels C, and attaching a desired surface material (not shown) to an outdoor face or an indoor face, respectively.

[0072] As the heat insulating material, an inorganic-base heat insulating material such as glass wool or rock wool, or an organic-base heat insulating material composed of foamed material such as closed-cell urethane foam, or phenol foam, frame-retardant polystyrene foam can be used. By the way, when the closed-cell urethane foam is filled in the floor member 11, the outer wall members 12 and 13, the inner wall member 14, and the roof member 15 to be used, buoyancy is provided thereto, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.

[0073] As shown in FIG. 6 to FIG. 9, in the outer wall members 12 and 13 erected from the four peripheries of the floor member 14, the long outer wall members 12 is each configured by connecting a plurality of outer wall member panels 12-1, 12-2, and 12-3 divided into at least three portions and the short outer wall members 13 are each configured by connecting a plurality of outer wall member panels 13-1 and 13-2 divided into at least two portions.

[0074] The outer wall member 12 (an outer wall 1) on the side of an entrance in FIG. 6 is composed of a relatively short outer wall member panel 12-1a attached with a small window 21 at an approximately central portion thereof, a relatively long outer wall member panel 12-2a attached with a door 22 and a window 23, and a relatively short outer wall member panel 12-3a which does not have an opening portion.

[0075] Further, the outer wall member 12 (an outer wall 2) positioned on the opposite side in FIG. 7 is composed of a relatively short outer wall member panel 12-1b which does not have an opening portion, a relatively long outer wall member panel 12-2b attached with a window 24, and a relatively short outer wall member panel 12-3b which does not have an opening portion.

[0076] Therefore, the layout of the respective panels, or the positions of the door 22, the windows 21, 23, and 24 can be changed freely by simply changing the arrangement of the plurality of outer wall member panels 12-1, 12-2, and 12-3.

[0077] Further, the panel P constituting the outer wall member panels 12-1, 12-2 and 12-3 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.

[0078] Therefore, by reversing faces of the respective outer wall member panels 12-1, 12-2, and 12-3 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the door 22, the windows 21, 23, and 24 can be changed freely.

[0079] The short outer wall member 13 (outer wall 3 and 4) in FIG. 8 is composed of an outer wall member panel 13-1a attached with a vertically-long window 31 and rising upward right toward the right side, and an outer wall member panel 13-2a which does not have an opening portion and rises upward left toward the left side, where the outer wall member panels 13-1a and 13-2a can be connected so as to form upper sides thereof in a mountain shape by joining the long sides of the outer wall member panels 13-1a and 13-2a to each other.

[0080] Further, the outer wall member 13 (outer walls 5 and 6) on the opposite side in FIG. 9 is composed of an outer wall member panel 13-1b attached with a pair of windows 32a and 32b positioned on the upper side and the lower side and rising upward right toward the right side, and an outer wall member panel 13-2b attached with a pair of windows 32c and 32d positioned on the upper side and the lower side and rising upward left toward the left side, where the outer wall member panels 13-1b and 13-2b can be connected so as to form upper sides thereof in a mountain shape by joining the long sides of the outer wall member panels 13-1b and 13-2b to each other.

[0081] Therefore, by simply changing the arrangement of the plurality of outer wall member panels 13-1 and 13-2, the layout of the respective panels or the positions of the windows 31 and 32 can be changed freely.

[0082] Further, the panel P constituting the outer wall member panels 13-1 and 13-2 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.

[0083] Therefore, by reversing faces of the respective outer wall member panels 13-1 and 13-2 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the door 22, and the windows 31 and 32 can be changed freely.

[0084] FIG. 10 to FIG. 13 show an inner wall member 14 (inner walls 1 to 4) mounted on a position partitioning the floor member 11, where the inner wall member 14 is composed of a pair of first inner wall member panels 14-1 partitioning the floor member 11 in a longitudinal direction thereof, and a pair of second inner wall member panels 14-2 performing partitioning between the first inner wall members 14-1 and the short outer wall member 13.

[0085] A first inner wall member panel 14-1a (an inner wall 1) shown in FIG. 10 is provided with openings for a passage 41 and 42 at a central portion and one side portion thereof, an upper portion thereof is mounted with a mountain-shaped member 23 opened at a portion corresponding to a ridge pole M, and the roof member 15 can be supported by the mountain-shaped member 43.

[0086] The first inner wall member panel 14-1b (the inner wall 2) shown in FIG. 11 is provided with openings for a passage 44 and 45 facing a central portion thereof, and an upper portion thereof is opened, so that ventilation between respective rooms can be secured.

[0087] Of course, simple doors can be freely attached to the openings for a passage 41, 42, 44 and 45.

[0088] FIG. 12 and FIG. 13 show a pair of second inner wall member panels 14-2 partitioning the first inner wall member 14-1 and the short outer wall member 13, where an inner wall member panel 14-2a (the inner wall 3) shown in FIG. 12 is provided with a height approximately reaching a top of the roof member 15.

[0089] Further, an inner wall member panel 14-2b (the inner wall 4) shown in FIG. 13 is provided with a height approximately equal to those of the respective outer wall member panel 13-1 and 13-2.

[0090] Therefore, regarding whether an inside of each compartment is set as a closed space or as a space opened at an upper portion thereof, proper selection is made according to positions of the inner wall member panel 14-2a and the inner wall member panel 14-2b disposed between the first inner wall member 14-1 and the short outer wall member 13.

[0091] As shown in FIG. 14, the floor member 11 formed in an approximately rectangular shape as a whole is composed of four sheets of panels including a sheet of wide floor member panel 11-1, two sheets of middle-width floor member panels 11-2 and 11-3 approximately equal to each other in size, and a sheet of narrow floor panel 11-4. A length of the wide floor member panel 11-1 is desired to be caused to coincide with a length of a bus unit U additionally provided with a toilet. Then, by changing arrangement of the respective floor member panels 11-1 to 11-4, the layout of the floor can be changed freely.

[0092] By the way, in FIG. 14, the bus unit U additionally provided with a toilet at a lower left of the floor member 11 is arranged and a bedroom SR-1 is arranged above the bus unit U, and movement in and out of the bus unit U and the bedroom SR-1 can be made possible through openings for a passage 41 and 42 provided in the first inner wall member panel 14-1a (the inner wall 1). Partitioning between the bus unit U and the bedroom SR-1 can be performed by the inner wall member panel 14-2a (the inner wall 3) provided with a height approximately reaching a top of the roof member 15.

[0093] On other hand, bedrooms SR-2 and SR-3 are arranged on the right side of the floor member 11, respectively, and movement in and out of the bedrooms SR-2 and SR-3 can be made possible through openings for a passage 44 and 45 provided in the first inner wall member panel 14-1b (the inner wall 2) facing a central portion. Partitioning between the bedrooms SR-2 and SR-3 can be performed by the inner wall member panel 14-2b (the inner wall 4) having a height approximately equal to those of the respective outer wall member panels 13-1 and 13-2, ventilation there between can be secured by a space opened at an upper portion of the inner wall member panel 14-2b.

[0094] Incidentally, in the figure, K denotes a kitchen and LD denotes a living and dining room.

[0095] In FIG. 15, the roof member 15 is configured by connecting a pair of roof member panels 15-1 and 15-2 divided into at least both sides of the mountain shape, respectively.

[0096] Of course, the pair of roof member panels 15-1 and 15-2 may be utilized as a sheet of longitudinal panel, and the respective roof member panels 15-1 and 15-2 may be further sub-divided in a connectable fashion to be utilized.

[0097] It is desirable to set widths of the pair of roof member panels 15-1 and 15-2 to be slightly wider such that when the roof member panels 15-1 and 15-2 have been assembled on the outer wall members 12 and 13, both sides of the assembled roof member panels 15-1 and 15-2 project to the outsides of the long outer wall members 12 to configure eaves N.

[0098] The floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 can be connected by a wooden frame body (not shown) surrounding the outer peripheries thereof.

[0099] In FIG. 16, a door frame 51 with a rectangular section is formed with a wider recessed groove 52 fitted with the outer wall member 13 or the inner wall member 14 on one face on the side of the long side and it is formed with a recessed groove 53 fitted with the outer member panel 13-1, 13-2 on one face on the side of the short side.

[0100] It is desirable that the floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 are butted as shown in FIG. 17, and they are securely connected to one another by bolts and nuts (not shown), respectively.

[0101] FIG. 18 shows one example of a widow structure, where, for example, a wooden sash 62 has been fitted inside a window frame 61, and the sash 62 is slidable along the window frame 61 at an upper end portion thereof while a lower end portion of the sash 62 can swing toward the outside of the window to rotate by about 180°.

[0102] FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house of the present invention. FIG. 19 shows a floor pattern and an arrangement pattern of respective wall members in FIG. 14. In FIG. 19, the outer wall member 12-2(a) has the door 22 on the left and the window 23 on the right which are positioned in opposition to each other.

[0103] FIG. 20 is a perspective view of a state where the outer walls and the inner wall members have been assembled in the floor pattern and the arrangement pattern of the wall members in FIG. 19, and FIG. 21 is a perspective view where the inner wall members have been further assembled on the floor member, and the floor pattern and the arrangement pattern of the respective wall members shown in FIG. 14 are then completed by finally assembling the respective members.

[0104] FIG. 22 is a perspective view showing another pattern of a state where the inner wall members have been assembled on the floor member in the floor pattern and the arrangement pattern of the wall members shown in FIG. 19. In FIG. 22, the outer wall member 12-2 (a) is arranged such that the door 22 is positioned on the right side and the window 23 is positioned on the left side and the outer wall 4 and the outer wall 6 are exchanged with each other by reversing the outer face and the inner face of the outer wall member 12-2 (a) relative to the state shown in FIG. 19.

[0105] Of course, the floor pattern and the arrangement pattern of the wall members are not limited to such an example, but the floor pattern and the arrangement pattern of the respective wall members can be changed freely by changing the arrangement of the floor member, the outer wall members or the inner wall members or exchanging the outer face and the inner face of the outer wall member attached with a door or a window.

[0106] Therefore, a maker or a purchaser of the prefabricated house can select a desired layout of a door, a window, or the like or a desired floor layout from various variations.

[0107] Various wirings are constructed inside each of the member panels at predetermined positions in advance.

[0108] For example, it is possible to provide an electric wiring to arrange a socket on an indoor side, provide a telephone line to arrange a jack for a telephone line on an indoor side, or provide a wiring for an audiovisual equipment in advance.

INDUSTRIAL APPLICABILITY

[0109] The present invention is configured in the above manner, and it can provide a prefabricated house with a high grade capable of providing a feeling of sufficient satisfaction to a resident as an emergency temporary housing in time of disaster.

[0110] Further, since a desired layout of a door, a window or the like, or a desired layout of a floor can also be selected from various variations as a house in a summer resort or an area of villas, a prefabricated house providing a feeling of satisfaction higher than a cost thereof.

[0111] In addition, by connecting individual prefabricated houses to one another, the number of rooms can be increased or utilization for construction of a cluster housing is also made possible.

REFERENCE SIGNS LIST

[0112] 101 . . . steel-frame foundation, [0113] 102 . . . outer frame, [0114] 103 . . . vertical frame, [0115] 104 . . . horizontal frame, [0116] 105 . . . inclined frame, [0117] 106 . . . coupling piece, [0118] 107 . . . bolt and nut, [0119] 108 . . . supporting frame, [0120] 109 . . . seismic isolation rubber, [0121] 110 . . . climbing beam, [0122] 111 . . . fixing groove [0123] 112 . . . ridge pole, [0124] 11 . . . floor member, [0125] 11-1, 11-2, 11-3, 11-4 . . . floor member panel, [0126] 12 . . . outer wall member, [0127] 12-1, 12-2, 12-3 . . . outer wall member panel, [0128] 12-1a, 12-2a, 12-3a . . . outer wall member panel, [0129] 12-1b, 12-2b, 12-3b . . . outer wall member panel, [0130] 13 . . . outer wall member, [0131] 13-1, 13-2 . . . outer wall member panel, [0132] 13-1a, 13-2a . . . outer wall member panel, [0133] 13-1b, 13-2b . . . outer wall member panel, [0134] 14 . . . inner wall member, [0135] 14-1, 14-2 . . . inner wall member panel, [0136] 14-1a, 14-1b . . . inner wall member panel, [0137] 14-2a, 14-2b . . . inner wall member panel, [0138] 15 . . . roof member, [0139] 15-1, 15-2 . . . roof member panel, [0140] 21 . . . small window, [0141] 22 . . . door, [0142] 23 . . . window, [0143] 24 . . . window [0144] 31, 32 . . . window, [0145] 32a, 32b . . . window, [0146] 32c, 32d . . . window, [0147] 41, 42 . . . opening for a passage, [0148] 43 . . . mountain-shaped portion, [0149] 44, 45 . . . opening for a passage, [0150] 51 . . . door frame, [0151] 52, 53 . . . recessed groove, [0152] 61 . . . window frame, [0153] 62 . . . sash, [0154] P . . . panel, [0155] S . . . core member, [0156] C . . . composite panel, [0157] H . . . heat insulating material, [0158] M . . . ridge pole, [0159] U . . . bus unit [0160] SR-1, SR-2, SR-3 . . . bedroom [0161] K . . . kitchen [0162] LD . . . living and dining room