STACKABLE CASES
20170259956 ยท 2017-09-14
Inventors
Cpc classification
F25D23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A45C13/02
HUMAN NECESSITIES
H02J7/0045
ELECTRICITY
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/3813
PERFORMING OPERATIONS; TRANSPORTING
A45C7/0045
HUMAN NECESSITIES
B65D45/16
PERFORMING OPERATIONS; TRANSPORTING
B25H3/006
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0013
ELECTRICITY
B65D21/0217
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0044
ELECTRICITY
F25B2321/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
F25D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02J7/00
ELECTRICITY
B65D45/16
PERFORMING OPERATIONS; TRANSPORTING
F25B21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25H3/00
PERFORMING OPERATIONS; TRANSPORTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A stackable case includes a cooling and/or heating device, such as a Peltier element, so that the stackable case can be used as a cooler and/or warmer for storing beverages, food, etc. A power source device, in which a plurality of battery packs is housed, supplies power to the Peltier element and one or more fans. The power supply device has latches for detachably joining or linking it to the stackable case in a stacked manner.
Claims
1. A case configured to be fixed to another case in which an electric power tool is housed, the case comprising: a heat insulation material, wherein the case houses an object to be stored and maintained in a cool state or in a warm state.
2. The case according to claim 1, wherein: the case includes a case main body and a lid for opening and closing the case main body; the heat insulation material is disposed between an outer panel and an inner panel of the lid; and at least one fixing member fixes the inner panel to the outer panel.
3. The case according to claim 2, wherein the at least one fixing member comprises a clip having a flat head that contacts one of the inner panel or the outer panel, a stem and at least one claw that engages an engagement hole formed in the other of the inner panel and the outer panel.
4. The case according to claim 3, wherein: the heat insulation material is also disposed between an outer panel and an inner panel of the case main body; and at least one rib is disposed between the outer panel and the inner panel of the case main body such that the rib contact both the outer panel and the inner panel of the case main body and maintains a spacing therebetween.
5. The case according to claim 1, wherein: the case includes a case main body and a lid for opening and closing the case main body; the heat insulation material is disposed between an outer panel and an inner panel of the case main body; and at least one rib is disposed between the outer panel and the inner panel of the case main body such that the rib contacts both the outer panel and the inner panel of the case main body and maintains a spacing therebetween.
6. A case set comprising: a first case in which an electric power tool can be housed; and a second case in which a bottle for storing beverage can be housed, the second case configured to be fixed to the first case, wherein at least one part on the first case differs in color from other parts of the first case, and at least one part on the second case differs in color from other parts of the second case.
7. The case set according to claim 6, wherein an indication is provided on an outer surface of the second case to show that the bottle can be stored in the second case.
8. A cooler comprising: a means for cooling an interior of the cooler; and a battery pack electrically connected to the cooling means and configured as a slide-mounting-type, rechargeable battery pack that is configured to also serve as a power source of a cordless electric driver drill.
9. The cooler according to claim 8, further comprising: a case main body having an upper portion that opens upwardly, a lid configured to open and close the case main body, a latch configured to hold the lid in its closed state with respect to the case main body, belt attachment pins disposed on left and right sides of the lid, and a shoulder belt attached to the left and right belt attachment pins.
10. The cooler according to claim 9, wherein: an interior of the case main body is partitioned into a first compartment and a second compartment, the first compartment being configured to hold an object to be cooled, and a battery-mounting portion configured to receive the battery pack is disposed within the second compartment.
11. The cooler according to claim 9, wherein: the cooling means comprises a Peltier element electrically connected to the battery pack, and a fan is disposed proximal to the Peltier element and is electrically connected to the battery pack.
12. The cooler according to claim 11, further comprising: a switch configured to change a direction of current flow to the Peltier element so as to selectively cool or warm the interior of the cooler.
13. The cooler according to claim 11, wherein: the Peltier element is housed within an inner space of the lid, and a heat conductor contacts the Peltier element and is housed with the inner space of the lid.
14. The cooler according to claim 8, further comprising a means for charging the battery pack.
15. A warmer comprising: a means for warming an interior of the warmer; and a battery pack electrically connected to the warming means and configured as a slide-mounting-type, rechargeable battery pack that is configured to also serve as a power source of a cordless electric driver drill.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0071] The detailed description set forth below, when considered with the appended drawings, is intended to be a description of exemplary embodiments of the present invention and is not intended to be restrictive and/or to represent the only embodiments in which the present invention can be practiced. The term โexemplaryโ used throughout this description means โserving as an example, instance, or illustration,โ and should not necessarily be construed as preferred or advantageous over other exemplary embodiments. The detailed description includes specific details for the purpose of providing a thorough understanding of the exemplary embodiments of the invention. It will be apparent to those skilled in the art that the exemplary embodiments of the invention may be practiced without these specific details. In some instances, these specific details refer to well-known structures, components and/or devices that are shown in block diagram form in order to avoid obscuring significant aspects of the exemplary embodiments presented herein.
[0072] Representative, non-limiting embodiments according to the present disclosure will now be described with reference to the
[0073] A stepped portion (recess) 16 may be formed in a front surface 11F of the case main body 11 for indicating identification information regarding one or more objects (e.g., food, beverages, etc.) to be stored in the stackable case 10. The stepped portion 16 may be formed in a center in a lateral direction covering approximately one half of the total area of the front surface 11F. The stepped portion 16 may be formed to be 2 mm to 3 mm lower (deeper) than the surrounding area of the front surface 11F. The stepped portion 16 may be opened toward a lower end portion of the front surface 11F. A label for indicating the identification information regarding the object(s) to be stored in the stackable case 10 may be attached to the stepped portion 16. Instead of a label, the identification information may be directly printed (marked) on the stepped portion 16. The identification information may be or may include, e.g., an indication that the stackable case 10 is a cooler (or cooling box), which can store, for example, food and/or beverages, e.g., in cans, glass bottles or PET bottles, while keeping them cool or warm. The label to be attached may include, for example, illustrations or photos with an image in white or blue as a base color such that a user or a purchaser can recognize at a glance that the stackable case 10 is a cooler (or cooler and warmer). For example, the number of storable bottles or cans that are storable therein can be indicated on the attached label for the convenience of the user. Stepped portions 16, 17, 18 providing such identification information may be formed in one or more of the front surface 11F, and the left and right side surfaces 11L, 11R, respectively, as well as in a rear surface (not shown in the figures).
[0074] The lid 12 may be rotatably (pivotably) coupled to a rear part of the case main body 11 via one or more hinges so as to be pivotable upward in the vertical direction. A carrying handle 13 may be provided at (on) an upper surface of the lid 12. The carrying handle 13 may be supported by the lid 12 so as to be pivotable upward. As shown in
[0075] Belt attachment pins (belt hanging parts or anchors) 12c may be provided at (on) the left and right sides of the lid 12. The user can carry the stackable case 10 independently or in a stacked manner on his or her shoulder by using a shoulder belt 159 attached to the left and right belt attachment pins 12c. A logo display surface 12d may be defined on the upper surface closer to the front, e.g., for displaying a logo or other mark(s) of the manufacturer of the stackable case 10. The logo display surface 12d may be recessed to have a stepped shape, which is formed about 2 mm to 3 mm lower (deeper) than the surrounding surface. A label showing, for example, a logo can be attached via a label or directly printed (marked) on the logo display surface 12d. In the alternative, letters or patterns can be molded in the logo display surface 12d.
[0076] Latches (e.g., interlocking latches) 15 may be respectively provided at two upper locations on the front surface 11F of the case main body 11 and at one upper location on a rear side of each of the left and right lateral surfaces, such that four latches 15 are provided in total. These four latches 15 serve to lock the lid 12 in its closed position as shown in
[0077] As shown in
[0078] Though it is not shown in the drawings, an interior surface of each of the latches 15 may have two pairs of left and right engagement recesses that are respectively disposed in two vertical rows. These engagement recesses are defined on the inward surface of the latches 15 that faces the engagement protrusions 11b, 12b. The four engagement recesses in each latch 15 are arranged so as to correspond to the four protrusions 11b, 12b on the case main body 11 and the lid 12 when the latch 15 is disposed in its downward-most and locked position. Furthermore, the four engagement recesses are configured to elastically engage (squeeze) the corresponding engagement protrusions 11b, 12b, to thereby detachably hold the latch 15 on the engagement protrusions 11b, 12b. Therefore, when the latches 15 are each slid downward in the respective recesses 11a and are tilted (pressed) toward the lock side with the lid 12 closed, the two engagement protrusions 11b on the side of the case main body 11 elastically fit into the corresponding two lower engagement recesses, while the engagement protrusions 12b on the side of the lid 12 also elastically fit into the two upper engagement recesses on the latch 15. In this way, all of the latches 15 may be maintained in their locked positions such that the lid 12 is locked in its closed state. If the latches 15 are then tilted (pulled) toward an unlock side (i.e. away from the case main body 11 and the lid 12), they will be released from the engagement protrusions 11b on the case main body 11 and the engagement protrusions 12b on the lid 12 so that the lid 12 may then be opened upwardly.
[0079] In order to link or connect the lower side of the case main body 11, e.g., to another stackable case (such as the power supply device 60, a tool case 20, etc.), four connection recesses 11c may be respectively defined at (on, in) the lower portion of the case main body 11 below the four recesses 11a. Two connection protrusions 11d may be laterally disposed side by side on (in) the bottom portion of each of the connection recesses 11c. The connection protrusions 11d may be formed in the same block shape as the engagement protrusions 11b and may be disposed at the same intervals in the lateral direction. Therefore, in the same manner as the latches 15 and engagement protrusions 11b, 12b described above, the connection protrusions 11d respectively contained in the four lower connection recesses 11c and latches 65 (described below) may serve to connect (link) the stackable case 10, e.g., to the power supply device 60, so that they may be carried (handled) in an integrally stacked (joined) manner when the stackable case 10 is placed (stacked) on the power supply device 60 (power supply case 61).
[0080] In an alternative to the arrangement shown in
[0081] In another alternative, instead of placing (stacking) the power supply device 60 on top of the stackable case 10, a tool case 20 could be placed on the upper surface side of the stackable case 10 so as to be linked (latched) thereto as shown in
[0082] As further shown in
[0083] As will be further described below, in one aspect of the present teachings, a cooling device is preferably provided in or on one of a plurality of stackable cases, which each have the latches 15 and the connection protrusions 11d.
[0084] The cooling device 30 may be configured to perform the cooling and/or warming function by using one or more Peltier elements 31, which are also known in the art as Peltier devices, Peltier heat pumps, solid state refrigerators, thermoelectric coolers (TEC), or more generally as thermoelectric devices. The Peltier element 31 may be designed as a thermally conductive element having a rectangular flat plate shape and having heat transfer or heat pump properties such that, when a voltage (current) is applied across it, one surface (cooling surface) is cooled while the other surface (heating surface) is heated. Known Peltier elements may be used for the element 31, because the present teachings are not particularly limited in this regard. For example and without limitation, the Peltier element 31 may be a thermoelectric device configured as a solid-state active heat pump that transfers heat from one side of the device to the other, with the consumption of electrical energy, depending on the direction (polarity) of the current flow. Two or more such devices may be used in conjunction to achieve greater heating/cooling effects.
[0085] As shown in
[0086] On the opposite side, fins 34, e.g., made of aluminum, contact the left side of the Peltier element 31, which is the hot side of the Peltier element 31 when the cooling device 30 is being operated to cool the interior of the stackable case 10. A fan 35 may be arranged on the left side of the fins 34. A cover 36 may cover the fins 34 and the fan 35. A plurality of exhaust ports (holes) 36a may be formed in the left side of the cover 36. By placing the fins 34 and the fan 35 on the left side, heat generated by the Peltier element 31, when it is being operated to cool the storage compartment C, can be more efficiently discharged via the fins 34 and the fan 35 to the outside through the exhaust ports 36a, thereby improving the cooling performance (efficiency) of the cooling surface side of the Peltier element 31. A power supply line 37 for supplying power to the Peltier element 31, the fan 33 and the fan 35 may pass through a lower surface side of the cover 36.
[0087] As shown in
[0088] According to the above-described first embodiment, power may be supplied to the Peltier element 31 and the fans 33, 35 by the above-mentioned power supply device 60, which serves as the power source and houses (stores) a plurality of battery packs within the power supply case 61.
[0089] The power supply case 61 may include a lid 63 that is pivotably attached to a case main body 62. Similar to the stackable case 10, the power supply case 61 preferably also has interlocking latches 65 and protrusions 62b, 63b on the case main body 62 and the lid 63, respectively, for connecting (linking) the power supply case 61 to the stackable case 10 (or to a power tool case 20) in the stackable manner described above. For example, recesses 62a may be formed in (on) the upper portions of the front of and the upper portions on the left and right sides of the case main body 62. The latches (interlocking latches) 65 (not shown in
[0090] The power supply device 60 can be joined, connected or linked: (i) to the lower side of the stackable case 10 in a stacked manner by using the above-described latches 65 and protrusions 11d, 62b, 63b, or (ii) to the upper side of the stackable case 10 by using the above-described latches 15 and protrusions 11b, 12b, 62d. Consequently, because the stackable case 10 and the power supply device 60 can be carried together as one joined (integrated) unit, convenience can be greatly improved due to ease of portability. In addition, the stackable cases can be prevented from laterally displacing relative to each other in response to, for example, vibrations applied to the stackable cases when they are stored in a vehicle that is being driven, e.g., to a work site.
[0091] In addition to being housed within the case main body 62, the ten battery packs 70 also may be electrically connected such that power can be output from the ten battery packs 70, e.g., via the power supply cord 37. As shown in
[0092] The ten battery backs 70 may be respectively mounted on (in) ten battery-mounting portions (cradles) 71. As shown in
[0093] A pair of left and right rail receiving parts 70a may be arranged on a front surface of the battery pack 70. A pair of positive and negative terminal receiving slots 70b, 70c may be respectively arranged within the left and right rail receiving parts 70a. A connector 70d may be disposed between the positive and negative terminal receiving parts 70b, 70c and is configured to communicate (transmit and receive) various types of control signals between a controller located in the battery pack 70 and a controller located in the charger and/or the power tool and/or the controller 64 of the power supply device 60. A movable lock claw (latch) 70e may be provided above the connector 70d. This lock claw 70e may be biased in a direction to protrude toward the front by a spring that is attached within the battery case. As shown in
[0094] Each battery-mounting portion 71 may have the same configuration. For example, as shown in
[0095] The removed battery pack 70 can be mounted (again) on (in) the battery mounting portion 71 by sliding the battery pack 80 downward with its front oriented toward the battery mounting portion 71 as shown in
[0096] Each of the ten battery-mounting portions 71 may be electrically connected to the power supply controller 64. The power supply controller 64 may be designed, e.g., to selectively output an 18V current or a 36V current by appropriately connecting (in series and/or in parallel) (and/or by disconnecting) the respective battery packs 70. For example, as shown in
[0097] The operation of the cooling device 30, which can be operated using power supplied from the power supply device 60, may be controlled in accordance with a controller 38, as shown in block form in
[0098] The interior (inner chamber) of the stackable case 10 according to the first embodiment having the above-described configuration may be cooled (kept cool) by operating the cooling device 30, i.e. by supplying current to the Peltier element 31. Therefore, beverages, food, etc. can be kept cool or cold within the stackable case 10. Furthermore, the stackable case 10, the tool case 20 and/or the power supply device 60 can be stacked and linked (connected) together to make them easily portable by holding only a single carrying handle (13). Consequently, food, beverages, etc. can be kept cold and carried more conveniently to a work site, where the electric power tool and its accessories are used. Therefore, the present embodiment extends the applicability or versatility of known stackable cases.
[0099] Further, it may be possible to provide a cooling function (cooling capability) to the stackable case 10 without substantially and/or greatly increasing cost because the cooling device 30 is configured to cool the interior of the stackable case 10 by utilizing the cooling function (capability) of the Peltier element 31, which is widely available in the market. Moreover, the cooling function may be added to known stackable cases having no cooling function.
[0100] Furthermore, the cooling device 30 according to the first embodiment may be configured to employ the battery packs 70 as its power source, which are designated to be used as the power source for rechargeable electric (cordless) power tools such as driver drills, etc. Therefore, the battery packs 70 can be shared (used) as a power source for both the cooling device 30 and such electric power tools. In this regard, the stackable case 10 can be used more conveniently, because it does not require a dedicated or special source of power.
[0101] Further, since the power supply device 60 having the plurality of battery packs 70 (DC power source) housed therein can be used as the power source, the cooling function of the stackable case 10 can also be used anywhere, such as e.g., outdoors where no outlet for an AC power source is available. In addition, because the rechargeable battery packs 70 can be repeatedly used by recharging, the stackable case 10 can be used conveniently.
[0102] Various modifications may be made to the stackable case 10 according to the first embodiment without departing from the spirit or gist of the present invention. For example,
[0103] Similar to the first embodiment, the stackable case 50 according to the second embodiment may be coupled (linked, joined) on (to) the power supply device 60 in a stacked manner. The stackable case 50 according to the second embodiment may include a case main body 11 and a lid 12. Latches (interlocking latches) 15 may be provided at four locations around the case main body 11, and are used to connect or link the stackable case 50 to another stackable case (e.g., the above-described tool case 20, power supply device 60, etc.).
[0104] As shown in
[0105] The cooling device 51 may be disposed in a second (functional) compartment K, which is partitioned by the partitioning portion 52b of the heat insulation material 52 from the storage compartment C within the case main body 11. The cooling device 51 according to the second embodiment may include a Peltier element 55, a (cooling-side) heat sink 56, a fan 57, fins 58 and a fan 59. A plurality of exhaust ports (holes) 59a may be formed in the left side of the second compartment K (i.e. in the left side of the case main body 11).
[0106] The heat sink 56 and the fan 57 may be held (supported) by the partition 52b of the heat insulation material 52. An air outlet port (hole) 57a may be provided in the right side of the partition portion 52b in front of the fan 57. The fan 57 is preferably designed to blow the cold air (or hot air, if the current is switched) generated by the Peltier element 55 through this air outlet port 57a into the storage compartment C.
[0107] According to the stackable case 50 of the second embodiment, because the cooling device 51 is arranged within the case main body 11 and does not extend beyond the left side thereof, the overall size (outer dimensions) of the case 50 can be reduced as compared to the first embodiment, although the interior volume of the storage compartment C also is reduced as compared to the first embodiment. Furthermore, the stackable case 60 of the second embodiment protects the cooling device 51 by internalizing the components thereof, thereby reducing the likelihood of damage to the cooling device 51 during transport and usage.
[0108] Next, a stackable case 80 according to a third embodiment will be described with reference to
[0109] A battery-mounting portion (cradle) 81 may be arranged above the cooling device 51 in the second component K. One battery pack 70 may be attached (electrically connected) to this battery-mounting portion 81. The cooling device 51 according to the third embodiment may be operated by this battery pack 70 as its power source. In the alternative, the cooling device 51 may be configured to be operated by a plurality of the battery packs 70 as its power source, similar to the first and second embodiments. The battery-mounting portion(s) 81 may have the same configuration as the battery-mounting portions 71 of the power supply device 60. Therefore, another battery pack 70 housed in another case (such as the tool case 20 or the power supply device 60) placed on the stackable case 80 may be used as this battery pack 70. The battery pack 70 can be mounted on or removed from the battery-mounting portion 81 when the lid 12 is open. The battery pack 70 can be mounted on the battery-mounting portion 81 by sliding the battery pack 70 downward, and can be removed by sliding it upward. According to the third embodiment, the cooling device 51 and the battery-mounting portion 81 optionally may be assembled together within the second compartment K as one single unit (cooling unit).
[0110] According to the stackable case 80 of the third embodiment, because the cooling device 51 is housed (stored) within the second (functional) compartment K and does not to extend beyond the left side of the case 80, the overall size (width) and weight of the stackable case 80 can be reduced as compared with a case that utilizes the separate power supply device 60. As a result, the stackable case 80 can be carried more easily. On the other hand, when the power supply device 60 is used as the power source (first and second embodiments), the cooling device 51 can be operated for a longer period of time. However, if the contents of the storage compartment C need to be kept cool or cold for only a short period of time, the stackable case 80 of the third embodiment may be used to significantly reduce the overall weight and improve the ease of portability.
[0111] Furthermore, according to the stackable case 80 of the third embodiment, the cooling device 51 and the power source (battery pack 70 and battery mounting portion 81) may be formed as one unit and housed within the second (functional) compartment K as a single (integrated) cooling unit. Therefore, according to the third embodiment, the cooling unit can be additionally attached (attached afterward) to another stackable unit, or can be removed from the second compartment K more easily. Furthermore, the power supply device 60 can be used as a backup power source when the power supply device 60 is stacked on or under the stackable case 80. Conversely, the battery pack 70 within the second (functional) compartment K also may serve as a backup power source by using the power supply device 60 as a main power source.
[0112] A stackable case 90 according to a fourth embodiment will now be explained with reference to
[0113] A seal or gasket 93 may be attached to the inner surface (inner panel 92a) of the lid 12 similar to the first and second embodiments. The seal 93 may be attached to an outer circumferential side of each of the clips 94 along the inner peripheral edge of the inner panel 92a. The waterproofing performance and the cold or warm retention capability within the interior (storage compartment C) of the case main body 11 can be improved by pressing the seal 93 against the upper peripheral surface of the case main body 11 while the lid 12 is closed, thereby providing an insulating barrier between the heat insulation materials 91, 92. A logo or other mark(s) of the manufacturer of the stackable case 90 may be displayed in the middle of the inner panel 92a using letters, designs, patterns etc. The letters, designs, patterns etc. may be printed on a label affixed to the inner panel 92a, or may be directly printed (marked) or molded on the inner panel 92a.
[0114] The stackable case 90 according to the fourth embodiment may have one or more stack-connection mechanisms, similar to the preceding embodiments, that serve(s) to connect or link another case that is stacked on the stackable case 90 or vice versa, and may include, e.g., latches 15 and connection protrusions 11d. Therefore, the stackable case 90 according to the fourth embodiment may be connected or linked with one or two other stackable case(s) while being connected on the upper surface side and/or on the lower surface side in a stacked manner.
[0115] According to the stackable case 90 of the fourth embodiment, beverages, food, etc. can be kept cool or warm by being stored inside the case main body 11, which is thermally insulated from the outside by the heat insulation materials 91, 92. The stackable case 90 can be carried together with the tool case 20 (i.e. another stackable case) in which an electric power tool and/or accessories are housed in a stacked, linked manner. Similar to the preceding embodiments, food and/or beverages can be kept warm or cold and carried more conveniently to a work site, where electric power tools and accessories are used. In this regard, the applicability (utility) of the stackable case 90 can be extended.
[0116]
[0117] According to the stackable case 95 of the fifth embodiment, the interior of the storage compartment C can be cooled more rapidly by placing an ice pack, freezable gel pack or other portable cooling device in the storage compartment C and using the circulation fan 96 to blow (circulate) air across the ice pack, etc. Similarly, the interior of the storage compartment C can be heated up more rapidly by placing a hot pack or other portable heating device in the storage compartment C and using the circulation fan 96 to blow (circulate) air across the hot pack, etc. In addition or in the alternative, the interior of the case main body 11 may be maintained hot or cold, as desired, for a longer period of time by the detecting temperature within the case main body 11 using a temperature sensor and appropriately switching the circulation fan 96 ON/OFF. Similar to the preceding embodiments, one or more battery packs designed for an electric power tool may be stored in the stacked tool case 20 or the power supply device 60 and used as the battery pack(s) 70 for supplying power to the circulation fan 96.
[0118]
[0119] A stepped portion (protrusion, bulge) 12h may be formed on the inner panel 92a so as to cover or extend across substantially the entire inner surface of the lid 12 and to face the storage compartment C. The heat insulation material 92 (e.g., polystyrene foam, etc.) may be also arranged between the stepped portion 12h (inner panel 92a) and the outer panel 12n of the lid 12 without a gap. The stepped portion (protrusion, bulge) 12h is designed to be fitted into the upper opening of the storage compartment C such that the entire area of the opening of the storage compartment C is closed (covered, sealed) when the lid 12 is closed as shown in
[0120] A gasket 101 having a rectangular cross section may be attached along the outer peripheral (circumferential) side of the stepped portion 12h. As shown in
[0121] As shown in
[0122] The seal 102 may be attached along the highest portion of the stepped structure on the rear side of the upper surface of the opening. On the other hand, the seal 102 may be attached along the lowest portion of the stepped structure on the left and right sides of the upper surface of the opening. Therefore, the seal 102 may be attached adjacent to the left and right latches 15 such that the attached height extends in an inclined manner along an incline 102a (see also
[0123] A plurality of ribs 103 may be respectively arranged in front of and on the left and right sides of the lid 12 as shown in
[0124] Furthermore, a countermeasure may be provided to prevent the heat insulation material 91 of the case main body 11 and/or the heat insulation material 92 of the lid 12 from deforming and/or displacing. As shown in
[0125] As shown in, for example,
[0126] In addition or in the alternative, a loop-shaped recess (depression or groove) 11f, which extends inward toward of the insulation material 91, may be formed on (in) the lower surface (bottom panel) of the case main body 11, as shown in the stackable case 95 of the fifth embodiment illustrated in
[0127] As shown in
[0128] As described above, the handle storage recess 12e and the relief recesses 12f may be provided on (in) the upper surface of the lid 12 (outer panel 12n) for housing the carrying handle 13. The handle storage recess 12e and the relief recesses 12f may be oriented so as to protrude inward toward the heat insulation material 92. Thus, deformation and displacement of the heat insulation material 92 can be prevented by the heat insulation material 92 being form-fitted with both the handle storage recess 12e and the relief recesses 12f, so that the heat insulating properties can be properly maintained.
[0129] Further, as shown in
[0130] As shown in
[0131] Similar to the stackable case 90 of the fourth embodiment, the stackable cases 100 and 110 of the sixth and seventh embodiments may be configured such that the inner surface of the case main body 11 and the inner surface of the lid 12 are respectively covered with the heat insulation materials 91, 92 to serve as a heat transfer barrier. According to the stackable cases 100, 110 of the sixth and seventh embodiments, the heat insulation materials 91, 92 reduce heat flow (heat transfer), thereby maintaining the interior of the storage compartment C cooler or warmer for a longer period of time. Therefore, beverages, food, etc. can be stored in the stackable cases 100, 110 and carried while another case, for example, the power supply device 60 or the tool case 20, is connected (joined or linked) above or below in a stacked manner. In this regard, applicability (utility) of the stackable cases 100, 110 can be extended.
[0132] Furthermore, instead of beverages, food, etc. as described above, an electric power tool T may be housed and carried in the stackable case 110, as shown in
[0133] Various modifications may be made to the above-described embodiments. For example, any of the stackable cases 10, 50, 80, which include a Peltier element 31, 55, may include a switch that changes the direction (polarity) of the current flow to the Peltier element 31, 55. In such embodiments, the contents of the storage compartment C may be selectively maintained warm or cold, as desired by the user, thereby extending the applicability and usage of the present teachings.
[0134] Furthermore, in the first and second embodiments, the power supply device 60 was placed below the stackable case 10, 50 and a tool case 20 is stacked on top of the stackable case 10, 50. However, this arrangement may be reversed, such the power supply device 60 is placed above and the tool case 20 is placed below the stackable case 10, 50 in the stacked arrangement.
[0135] Furthermore, in the third embodiment, the cooling device 51 was illustrated as being unitized (i.e. a single, integrated unit), and one battery pack 70 was mounted as its power source. However, such a unitized cooling device optionally may be powered by a plurality of battery packs.
[0136] Furthermore, it is noted that two or more of the stackable cases 10, 50, 80, 90, 95 may be carried together in a stacked manner, and some or all of the cases 10, 50, 80, 90, 95 are preferably designed to maintain the contents thereof cold and/or warm. In such an embodiment, the stackable cases 10, 50, 80, 90, 95 may be used as cases for conveniently carrying, for example, a greater amount or variety of items, such as fruit, frozen food, beverages, etc. in a cool or warm state. For example, one of the stacked cases may contain frozen food, which is kept at a lower temperature, one of the stacked cases may contain beverages, which are kept at a higher temperature than the frozen food but lower than the ambient temperature, and one of the stacked cases may contain hot food, which is kept at an even higher temperature, i.e. higher than ambient temperature.
[0137] Furthermore, in the first and second embodiments, the power supply device 60 is illustrated as a dedicated power source for supplying power to the cooling devices 30, 51. However, the power supply device 60 may also be used as a power source for an electric power tool or another electronic appliance that may be stored and carried within the stacked tool case 20.
[0138] In other embodiments, a separate charger may be disposed within the power supply device 60 for charging the battery packs 70, or the controller 64 may be further configured to perform a charging function. In such embodiments, for example, a commercial 110V or 220V power source may be connected via a power supply cord (37) as the power source for supplying power (current) to the charger, or a so-called cigarette lighter plug may be electrically connected to the power supply cord 37 in order to be able to connect the separate charger or the controller 64 of the power supply device 60 to a vehicle's 12V power supply. The latter embodiment provides the possibility that the charger and/or the controller 64 may be powered by the vehicle's 12V power supply while the stackable case and the power supply device 60 are being transported, thereby providing an alternative power supply to the Peltier element 31, 55, fans 33, 35, 96, etc. so that the battery pack(s) 70 need not be discharged. Similarly, if the power supply device 60, or possibly the stackable case 10, 50, 80 itself, is configured to input a commercial 100-240V AC power supply, the cooling device 30, 51, fans 33, 35, 96, etc., may be configured to be operated using power from the commercial power source when the stackable case is located in the vicinity of a commercial power source, thereby reducing the power demands (and the corresponding necessity for recharging) on the battery packs 70. An embodiment, in which the controller 64 is configured to charge the battery pack(s) 70, serves as another representative means for charging the battery pack according to the present teachings.
[0139] Furthermore, by providing a charging capability inside the power supply device 60, e.g., by providing a dedicated charger or by modifying the controller 64 to be able to recharge the battery packs 70 while they are stored in the power supply device 60, user convenience may be greatly improved, because such an embodiment eliminates the need to remove the battery packs 70 from the power supply device 60, e.g. at the end of a work day, to place them into chargers, and then to put the recharged battery packs 70 back into the power supply device 60 at the start of another work day. The power supply device 60 may be configured such that, when a controller detects that the power supply device 60 has been electrically connected to another power supply, e.g., a 100-240V commercial AC power source or a 12V vehicle power source, the power supply device 60 automatically checks the remaining charge level of each of the battery packs 70 stored therein and begins to perform a recharging operation, sequentially or in parallel, of any of the battery packs 70 in need of recharging. One or more fans optionally may be installed in the power supply device 60 to exhaust heat, which may be generated by the charging operation, from the interior of the power supply device 60. The dedicated charger or the controller 64 may be configured to also detect the temperature of the battery cells in the battery packs 70 in order to control the charging operation in a manner that avoids overheating the battery cells, as is known in the art.
[0140]
[0141] However, in the modified stackable case 120 according to the eighth embodiment, a stackable cooling/heating device 130 is configured to be coupled (linked, connected) to the lower surface thereof in a stacked manner. The stackable case 120 of the eighth embodiment may be designed with the same (or substantially the same) heat or cold retention capabilities as the stackable case 90 of the fourth embodiment (i.e. it has no active cooling/heating device, such as a Peltier element). Therefore, descriptions of the structural elements and configurations in common with the preceding embodiments will be omitted by using the same reference numerals.
[0142] The stackable cooling/heating device 130, which is coupled (linked, joined) to the lower side of the stackable case 120 in a stacked manner, may include a case main body 131 and a lid 132, as shown in
[0143] As shown in
[0144] Two circulating fans 134 may be coaxially attached to the rear side inner surface of the case main body 131. A plurality of exhaust ports 131a may be formed on the rear side of the case main body 131. Air within the case main body 131 may be discharged (exhausted) to the outside via the exhaust ports 131a by operating the circulating fans 134. Owing to the heat pumping capability of a Peltier element 138 disposed in the case main body 131, the air within the case main body 131 will be hotter than ambient air when the cooling/heating device 135 (Peltier element 138) is being operated to cool the storage compartment C and will be cooler than ambient air when the cooling/heating device 135 (Peltier element 138) is being operated to heat the storage compartment C. Furthermore, as shown in
[0145] As shown in
[0146] As shown in
[0147] The heat conductor 121 may be integrally formed, or attached in a thermally conducting manner, with the middle of the lower surface of a heat conducting panel 122 that lies on the bottom of the stackable case 120. The heat conducting panel 122 may be made, e.g., of a thermally conductive metal plate (e.g., an iron or copper plate, or if a weight reduction is preferable, aluminum or magnesium plate), and may have an area that extends over substantially the entire area of the bottom of the stackable case 120. The heat conducting panel 122 may be superimposed on the upper surface of the bottom inner panel 91a. The heat conductor 121 may pass through the bottom of the stackable case 120 so as to protrude downwardly from the lower surface of the stackable case 120. As was noted above, when the stackable case 120 is stacked on the upper side of the stackable cooling/heating device 130, the lowermost portion of the heat conductor 121 projects through the insertion hole 132a into the interior of the case main body 131 of the stackable cooling/heating device 130. As a result, the heat conductor 121 will come into contact with the upper surface of the Peltier element 138 when the interlocking latches 65 (stack-coupling means) are engaged with the connection protrusions 11d and the stackable cooling/heating device 130 is coupled (linked) to the stackable case 120 in a stacked manner.
[0148]
[0149] Two vertical slide-mounting-type battery mounting portions (cradles) 133 may be arranged side by side inside the left side portion of the case main body 131. Two battery packs 70 may be respectively mounted on (in) the two battery-mounting portions 133. A cooling device 141 of the fourth embodiment, which is arranged within the case main body 131, may include a compressor 142, a condenser (heat radiation device) 143, a cooling fan 144, a pressure reduction valve (expansion valve) 145 and a cooling block (evaporator) 146.
[0150] In the ninth embodiment, such a vapor-compression refrigeration system may be used, instead of the Peltier element 138, as the cooling device 141. When the compressor 142 is driven using power supplied from the battery pack(s) 70, the cooling block 146 is cooled by the expansion of a refrigerant that is circulated from the compressor 142 via the condenser 143 and the pressure reduction valve 145.
[0151] As shown in
[0152] According to the stackable devices 130, 140 of the eighth and ninth embodiments as configured above, the battery pack(s) 70 (power source) and the cooling devices 135, 141 may be housed within one case main body 131 that serves as one unit. Therefore, the storage compartment C of the stackable case 120 may have a relatively large volume.
[0153] The stackable case 120 according to the eighth and ninth embodiments may be used as a cooler with high heat insulation capacity similar to the stackable case 90 of the fourth embodiment when used alone, i.e., when not coupled to the stackable devices 130, 140. On the other hand, when one of the stackable devices 130, 140 is coupled to the lower surface side of the stackable case 120 in a stacked manner, the interior (volume) of the stackable case 120 (storage compartment C) is forcibly cooled or kept cool by the cooling device 135 having the Peltier element 138 or by the cooling device 141.
[0154] Furthermore, it is noted that the stackable devices 130, 140 according to the eighth or ninth embodiment can be obtained, e.g., by adding the heat conducting panel 122 and heat conductor 121 to a known stackable case, which means highly versatile, and low cost cases can be easily prepared. Optionally, the stackable devices 130, 140 according to the eighth or ninth embodiment may be modified to include resistive wires, e.g., in, on or in thermal communication with the heat conducting panel 122. Current from the battery pack(s) 70 may be supplied to the resistive wires in order to heat (warm) the interior (storage compartment C) of the stackable devices 130, 140.
[0155] The above-illustrated eighth and ninth embodiments illustrate configurations in which the cooling devices 135, 141 and the battery mounting portion(s) 133 are housed in the stackable devices 130, 140 to form one unit that is separate (detachable) from the stackable case 120. On the other hand, the above first to seventh embodiments illustrate configurations in which the cooling devices 30, 51 and the battery mounting portions 81, 97 are arranged outside or inside the case main body 11. However, the cooling devices and the battery mounting portion(s) may instead be arranged within the lid 12 or on top of the lid 12. In this regard,
[0156] More specifically, the stackable case 150 according to the tenth embodiment may include the case main body 11 and the lid 12. The case main body 11 may have a similar or the same configuration as each of the preceding embodiments. Therefore, descriptions of the structural element and configurations in common with the preceding embodiments are omitted by using the same reference numerals. The stackable case 150 according to the tenth embodiment may also include the interlocking latches 15 as the above-explained stack-coupling means, which are not shown in
[0157] A cooling device 151 and a battery-mounting portion 152 may be housed within the inner space of the lid 12 instead of, or in addition to, the above-illustrated heat insulation material 41. The cooling device 151 may include a heat conducting panel 156 attached to the inner surface of the lid 12 and a heat conductor 155 formed integrally in the middle of the upper surface of the heat conducting panel 156. First and second Peltier elements 154 may be mounted on the left side and the right side of the heat conductor 155, respectively. A first side of each of the Peltier elements 154 contacts the lateral surfaces of the heat conductor 155. Fins 153 may be coupled to or formed on the second side of each of the Peltier elements 154.
[0158] The battery pack 70 may be mounted on (in) the battery-mounting portion 152 arranged within the lid 12. A switch 158 may be provided on the upper surface of the lid 12. Power from the battery pack 70 may be supplied to the Peltier elements 154 when the switch 158 is turned ON, e.g., to cool the heat conductor 155. The heat conducting panel 156 will thereby be cooled as the heat conductor 155 is cooled such that the heat conducting panel 156 absorbs heat from the storage compartment C of the case main body 11; as a result, the storage compartment C will be cooled. When the switch 158 is turned OFF, the supply of power to the Peltier elements 154 is shut off. As a result, the Peltier elements 154 will no longer cool the heat conductor 155 and the heat conduction panel 156. However, a fan 157 may continue to operate for a short time thereafter in order to circulate (blow) air across the fins 153 and thereby out of the lid 12, in particular to safely cool the Peltier elements 154 and fins 153 when the cooling device 151 has been operated to cool the storage compartment C of the stackable case 150.
[0159] In the stackable case 150 according to the tenth embodiment as configured above, the capacity (internal volume) of the storage compartment C of the case main body 11 can be increased since the cooling device 151 and the battery-mounting portion 152 are installed within the lid 12. Furthermore, a projection or protrusion in the storage compartment C can be eliminated, so that a simple interior appearance can be achieved. Furthermore, the lid 12 having the cooling device 151 and the battery mounting portion 152 arranged inside may be designed to be separated from the case main body 11 so as to allow the lid 12 to be attached to another case main body, i.e., to allow the lid 12 to be used with various other cases and/or to be attached afterward. In such an embodiment, case main bodies of various sizes in height may be allowed to be used as a cooler or a warmer by using the same lid 12. As a result, this design provides further added value for the stackable case.
[0160] It is noted that, as a modification of the above-described tenth embodiment, it is also possible to arrange (dispose) only the cooling device 151 within the lid 12. In such an embodiment, for example the power supply device 60 of the first embodiment may be coupled to the upper side or the lower side of the stackable case 150 in a stacked manner. In this way, the weight of the lid 12 can be reduced and sufficient power can be supplied to the cooling device 151 by the power supply device 60.
[0161] Furthermore, the stackable case 150 may be designed such that it can be used as a cooler or as a warmer by switching the direction (polarity) of the current flow to the Peltier elements 154, in the manner that was described in more detail above.
[0162] In the embodiments shown in
[0163] In the embodiments shown in
[0164] In the embodiment shown in
[0165] For example, in any of the above-noted embodiments, a dedicated charging circuit may be provided, or a controller that controls the operation of the Peltier element or fan may be modified to be capable of performing a battery charging function.
[0166] In any of the first to tenth embodiments or the modifications thereof described above, in which the stackable case, the stackable device, the power supply device or the lid is provided with a dedicated charger or a controller thereof is configured to perform a battery charging function, a power cord may be provided to electrically connect the dedicated charger and/or controller to a commercial AC power source or to an AC power generator (e.g., 100-240V), in order to connect to such an AC power source and charge the battery pack(s) thereby and/or to supply power to the Peltier element(s) and/or fan(s) when such an AC power source is available.
[0167] Of course, the power cord could, in addition or in the alternative, be configured to connect to a DC power source, such as e.g., a vehicle 12V power source (so that power can be supplied to the stackable case, the stackable device, the power supply device or the lid while it is being transported) or to a DC power generator, which may be, e.g., provided at a work site.
[0168] In any embodiments comprising a dedicated charger and/or a controller configured to perform a battery charging function, the battery pack(s) may be charged according to known charging algorithms, and the present teachings are not particularly limited in this regard. For example, and without limitation, a representative charging algorithm according to the present teachings may preferably include, e.g., detecting the charge level (voltage level) of one or more battery cells in the battery pack(s), e.g., using a voltage detecting circuit, comparing the detected charge level to a predetermined voltage threshold (e.g., corresponding to a fully charged state of the battery pack), supplying current to the one or more battery cells when the detected charge level is less than the predetermined voltage threshold, and stopping the supply of current to the one or more battery cells when the detected charge level equals or exceeds the predetermined voltage threshold.
[0169] Optionally, the temperature of one or more of the battery cells may be detected during the charging operation, e.g., using a temperature sensor, and the charging algorithm may include a step that determine the amount of current that is supplied to the one or more battery cells based in part upon the detected battery temperature.
[0170] For example and without limitation, if the detected battery temperature equals or exceeds a predetermined temperature threshold, the current supplied to the battery pack may be reduced or cut off, in order to prevent damage to the battery pack caused by overheating.
[0171] All of the above-described embodiments serve as additional representative means for charging the battery pack according to the present teachings.
[0172] Depending on design requirements, exemplary embodiments of the controller 38, the control circuit 38b, the controller 64 and/or the dedicated charger of the present disclosure (or any other controller utilized in the present teachings) may be implemented in hardware and/or in software. The controller 38, the control circuit 38b, the controller 64 and/or the dedicated charger can be configured using a digital storage medium, for example one or more of a ROM, a PROM, an EPROM, an EEPROM, a flash memory, etc., on which electronically readable control signals (program code-instructions) are stored, which interact or can interact with one or more programmable hardware components to execute programmed functions.
[0173] The (each) programmable hardware component can be formed by a processor, a computer processor (CPU=central processing unit), an application-specific integrated circuit (ASIC), an integrated circuit (IC), a computer, a system-on-a-chip (SOC), a programmable logic element, and/or a field programmable gate array (FGPA). A microprocessor is a typical component of a controller according to the present teachings.
[0174] The digital storage medium can therefore be machine- or computer-readable. Some exemplary embodiments thus comprise a data carrier or non-transient computer readable medium which includes electronically readable control signals which are capable of interacting with a programmable computer system or a programmable hardware component such that one of the methods or functions described herein is performed. An exemplary embodiment is thus a data carrier (or a digital storage medium or a non-transient computer-readable medium) on which the program for performing one of the methods described herein is recorded.
[0175] In general, exemplary embodiments of the present disclosure, in particular the controller 38, the control circuit 38b, the controller 64 and/or the dedicated charger, are implemented as a program, firmware, computer program, or computer program product including a program, or as data, wherein the program code or the data is operative to perform one of the methods when the program runs on (is executed by) a processor or a programmable hardware component. The program code or the data can for example also be stored on a machine-readable carrier or data carrier, such as any of the types of digital storage media described above. The program code or the data can be, among other things, source code, machine code, bytecode or another intermediate code.
[0176] A program according to an exemplary embodiment can implement one of the methods or function during its performance, for example, such that the program reads storage locations and/or writes one or more data elements into these storage locations, wherein switching operations or other operations are induced in transistor structures, in amplifier structures, or in other electrical, electronic, optical, magnetic components, or components based on another functional or physical principle. Correspondingly, data, values, sensor values, or other program information can be captured, determined, or measured by reading a storage location. By reading one or more storage locations, a program can therefore capture, determine or measure sizes, values, variables, and other information, as well as cause, induce, or perform an action by writing in one or more storage locations, as well as control other apparatuses, machines, and components, and thus for example also perform any complex process that the evaluation unit according to the present teachings may be designed to perform.
[0177] Although some aspects of the present teachings have been described in the context of a device or apparatus, it is to be understood that these aspects also represent a description of a corresponding method, so that a block or a component of a device or apparatus is also understood as a corresponding method step or as a feature of a method step. In an analogous manner, aspects which have been described in the context of or as a method step also represent a description of a corresponding block or detail or feature of a corresponding device.
[0178] It is explicitly stated that all features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original disclosure as well as for the purpose of restricting the claimed invention independent of the composition of the features in the embodiments and/or the claims. It is explicitly stated that all value ranges or indications of groups of entities disclose every possible intermediate value or intermediate entity for the purpose of original disclosure as well as for the purpose of restricting the claimed invention, in particular as limits of value ranges.
[0179] Additional embodiments disclosed herein include, but are not limited to:
[0180] 1. A case comprising a heat insulation material such that the case houses an object to be stored in a cool-keeping state or in a warm-keeping state, wherein an electric power tool is housed in the case.
[0181] 2. A stackable case comprising a latch configured to couple the stackable case to a tool case, in which an electric power tool is housed, in a stacked manner; and means for cooling or heating an interior of the stackable case.
[0182] 3. The stackable case according to embodiment 2, wherein the means for cooling or heating the interior of the stackable case comprises a Peltier element.
[0183] 4. The stackable case according to embodiment 2 or 3, further comprising a rechargeable battery pack configured to serve as a power source for the electric power tool, the rechargeable battery pack being electrically connected to the Peltier element (means for cooling or heating).
[0184] 5. The stackable case according to any one of embodiments 2-4, further comprising a fin and a fan disposed proximal to the Peltier element (means for cooling or heating).
[0185] 6. The stackable case according to any one of embodiments 2-5, wherein the Peltier element (means for cooling or heating), the battery pack, the fin, and the fan are disposed in the interior of the stackable case or are attached to a lateral side of the stackable case.
[0186] 7. A case set, comprising the stackable case according to any one of embodiments 2-6, and a power supply device detachably joined to the stackable case in a stacked manner, the power supply device containing a plurality of rechargeable battery packs configured to serve as a power supply for the electric power tool, the plurality of rechargeable battery packs being electrically connected to the Peltier element (means for cooling or heating).
[0187] 8. A stackable device configured to be detachably joined to a stackable case in a stacked manner, the stackable device comprising:
[0188] means for cooling and/or heating an interior of the stackable case; and
[0189] means for detachably joining the stackable device to the stackable case or to a tool case, in which an electric power tool is housed, in a stacked manner.
[0190] 9. The stackable device according to embodiment 8, wherein the means for cooling and/or heating the interior of the stackable case comprises a Peltier element.
[0191] 10. The stackable device according to embodiment 8 or 9, further comprising a rechargeable battery pack configured to serve as a power source for the electric power tool, the rechargeable battery pack being electrically connected to the Peltier element (means for cooling or heating).
[0192] 11. The stackable device according to any one of embodiments 8-10, wherein the means for detachably joining includes a latch configured to engage with and detachably join to the stackable case such that the stackable case is disposed above the stackable device.
[0193] 12. A stackable case comprising:
[0194] first means for detachably joining to a tool case, in which an electric power tool is housed, in a stacked manner, wherein, second means for detachably joining to a stackable device having a means for cooling and/or heating an interior of the stackable case.