SETTING UNIT AND METHOD FOR SETTING A CONNECTING UNIT ON A WORKPIECE

Abstract

A setting unit and a method for setting a connecting element on a work piece. The setting unit has a hold-down clamp. A punch is displaceably mounted in the hold-down clamp, is drivable in a feed direction by way of a plunger and has a front punch head, and a punch sleeve which surrounds the punch head. The punch sleeve is movable together with the punch in the feed direction to a first stroke position. The punch head is movable relative to the punch sleeve to a second stroke position such that it is possible to carry out both a hole punching operation and a setting operation by way of the one punch in connection with the punch sleeve.

Claims

16. A setting unit for setting a connecting element on a work piece, the setting unit comprising: a hold-down clamp; a plunger; a punch displaceably mounted in said hold-down clamp in a feed direction upon being driven by said plunger, said punch having a forward punch head; a punch sleeve surrounding said punch head; said punch sleeve being movably disposed in the feed direction together with said punch into a first stroke position; said punch head being movably disposed relative to said punch sleeve into a second stroke position; said punch head and said punch sleeve being configured to cooperate to enable a hole punching operation and a setting operation to be carried out.

17. The setting unit according to claim 16, wherein said punch sleeve and said punch head together form a common end face during a movement into the first stroke position.

18. The setting unit according to claim 16, wherein said punch head extends out of said hold-down clamp in the feed direction in the second stroke position.

19. The setting unit according to claim 16, wherein said punch and said punch sleeve are mounted to one another by way of mechanical guidance.

20. The setting unit according to claim 19, wherein mechanical guidance is a stroke-path-dependent forced guidance.

21. The setting unit according to claim 16, wherein said punch sleeve and said punch are rotatable relative to one another, said punch forcibly entrains said punch sleeve up to the first stroke position by way of an entrainment stop and wherein, as a result of rotation, the forced entrainment is eliminated and said entrainment stop is moved out of engagement.

22. The setting unit according to claim 21, which comprises a groove-pin guide, having a pin and a guide groove, configured to carry out the rotation wherein, upon an axial relative displacement between said pin and said groove, said groove-pin guide forms a slotted guide causing the rotation.

23. The setting unit according to claim 16, further comprising an ejector pin guided inside said punch for ejecting a punching slug.

24. The setting unit according to claim 16, further comprising a ejector pin guided inside said punch and actuated in a purely passive manner on account of a movement of said plunger.

25. The setting unit according to claim 24, which comprises a spring being a compensating spring pressing said ejector pin in the feed direction in the direction of the work piece or a return spring pulling said ejector pin counter the feed direction away from the work piece.

26. The setting unit according to claim 25, further comprising a rocker arm disposed to cause said compensating spring to act on said ejector pin.

27. The setting unit according to claim 26, wherein said compensating spring acts on a bolt against which said rocker arm is supported, wherein said bolt is guided, at the one end, in a bore of a punch receiving means and, at the other end, by part of said hold-down clamp and is secured by way of an adjusting nut.

28. The setting unit according to claim 25, wherein said ejector pin is entrained together with the punch and, once the hole punching operation has been carried out, is moved relative to said punch by said compensating spring.

29. The setting unit according to claim 25, wherein the setting unit is controlled exclusively by way of a stroke movement of said plunger.

30. The setting unit according to claim 28, wherein said punch is held in a punch receiving device and said hold-down clamp is supported against the punch receiving device by way of a hold-down clamp spring.

31. A method for setting a connecting element on a work piece, the method comprising: providing a setting unit according to claim 16; selectively carrying out a hole punching operation or a setting operation with the one punch in connection with the punch sleeve.

32. A setting unit for setting a connecting element on a work piece, the setting unit comprising: a hold-down clamp; a punch displaceably mounted in said hold-down clamp, said punch having a forward punch head; a plunger disposed to drive said punch in a feed direction toward the work piece; and an ejector pin guided inside said punch and configured for purely passive actuation on account of a movement of said plunger.

33. The setting unit according to claim 32, which comprises a spring being a compensating spring pressing said ejector pin in the feed direction in the direction of the work piece or a return spring pulling said ejector pin counter the feed direction away from the work piece.

34. The setting unit according to claim 33, further comprising a rocker arm disposed to cause said compensating spring to act on said ejector pin.

35. The setting unit according to claim 34, wherein said compensating spring acts on a bolt against which said rocker arm is supported, wherein said bolt is guided, at the one end, in a bore of a punch receiving means and, at the other end, by part of said hold-down clamp and is secured by way of an adjusting nut.

Description

[0031] An exemplary embodiment of the invention is explained in more detail below by way of the figures, in which:

[0032] FIG. 1 shows a side view of a device for carrying out a setting operation for setting a connecting element, said device including a setting unit as well as a feed unit, both of which are situated in a starting position,

[0033] FIGS. 2A-2D show sectional views of the setting unit according to FIG. 1 along the cutting line II-II in FIG. 4 in different operating positions,

[0034] FIGS. 3A-3D show quarter sectional views of the setting unit along the cutting line III-III in FIG. 4 in the various operating positions shown in FIGS. 2A-2D and

[0035] FIG. 4 shows a top view of the setting unit.

[0036] Identically acting parts are provided with the identical reference symbols in the figures.

[0037] The device 2 shown in FIG. 1 serves for carrying out an, in particular multi-step, setting operation where a connecting element, which is realized as a press-fit element, is set on a workpiece 6, in particular a metal sheet. The connecting element 4 is, for example, a press-fit nut, a press-fit bolt (screw) or also a rivet. The connecting element 4 is, for example, a self-punching connecting element, for example a self-punching nut or a self-punching rivet. In principle, however, the device 2 is also realized for setting connecting elements 4 into pre-drilled workpieces 6.

[0038] The device 2 comprises a setting unit 8, by means of which the actual setting operation, that is to say the press-fitting of the connecting element 4, in the workpiece 6 is effected. In addition, the device 2 comprises a feed unit 10, which is realized for, in particular, side feeding of the connecting element 4 to the setting unit 8. The setting unit 8 and the feed unit 10 are arranged on a carrier 12. Said carrier—as shown in the exemplary embodiment—is preferably realized in the manner of an arcuate carrier 12, in particular in the manner of carrier curved in a C-shaped manner. Said carrier comprises an upper curved part 12A and a lower curved part 12B.

[0039] In addition, the device 2 comprises a first drive 14 which is, in particular, an electromotive drive. Said first drive 14 has assigned thereto a plunger 16 which is movable, in particular in an electromotive manner, in a feed direction 18. The setting unit 8 is fastened on the front end of the plunger 16. Said setting unit is moved in the feed direction 18 therefore by means of the plunger 16. The first drive 14, in this case, is fixed on the carrier 12, in particular on the front end of the upper curved part 12A.

[0040] In addition, the device 2 includes a holder 20 which is provided for supporting or for holding the workpiece 6. In operation, the workpiece 6 rests on said holder 20. Said holder 20, in this case, forms an, in particular, multi-part die 22. The holder 20 or rather the die 22 is arranged located opposite the setting unit 8 on the lower curved part 12B.

[0041] The die 22 comprises, in a manner not shown here in any detail, a basic body and a die punch which is adjustable inside the basic body. A drive mechanism 28 is provided for adjusting the die punch. Said drive mechanism includes a second drive 30 which is also realized, in particular, as an electric motor. In addition, the drive mechanism 28 includes an actuating rod 32 which is movable in its longitudinal direction by means of the second drive 30. Said actuating rod is connected at its front end to a rod assembly 34 which is connected, in turn, to the die punch.

[0042] The feed unit 10 is fastened on the carrier 12 by means of a linear guide 48 and can be moved to various positions in the feed direction 18. To transfer the connecting element 4 to the setting unit 8, said setting unit comprises a side feed opening. The feed is therefore generally effected at the side, for instance at right-angles to the feed direction 18. The feed unit 10 comprises, to this end, in particular, a feed punch or slider which is extendible in the transverse direction. Said feed punch or slider is actuated optionally in a pneumatic, hydraulic and in particular electromotive manner. The feeding of the connecting elements 4 to the feed unit 10 is effected in the exemplary embodiment by means of a feed tube 54.

[0043] The setting operation is generally controlled by means of a control device 56. Said control device controls, in this case, in particular, the first drive 14, the second drive 30 and the adjusting of the feed unit 10 along the linear guide 48 (which is also preferably effected by means of an electromotive drive).

[0044] The device 2 comprises several special aspects. A first aspect, which is described in detail in PCT/EP2016/080700, relates to the moving of the feed unit 10 together with the setting unit 8 in the feed direction 18, in particular to dynamic tracking of the feed unit 10 in the sequence of several consecutive setting operations (operating cycles). FIG. 1 shows the feed unit 10 and the setting unit 8 in a fully retracted starting position. Proceeding from said starting position, the feed unit 10 can be moved into arbitrary intermediate positions between the starting position and a setting position of the setting unit 8. A respective connecting element 4 is fed to the setting unit 8 in the respective intermediate position. In this case, the setting unit 8 and the feed unit 10 are expediently movable independently of one another in the direction of the setting or operating position such that an individual intermediate position can be assumed for the feed unit 10 which is independent of the respective position of the setting unit 8. Individual positioning of the feed unit 10 in an intermediate position close to the workpiece 6 is made possible due to said measure. This reduces the need for a resetting movement of the setting unit 8 after the actual setting operation for the necessary receiving of a further connecting element 4. Savings in process times and consequently a shorter cycle rate overall for a respective operating cycle are produced as a result.

[0045] A further essential aspect, which is an object of the present invention, is the special design of the setting unit 8, as is provided in the exemplary design in figs. 2A-2D and FIGS. 3A-3D. FIGS. 2A-2D each show a sectional view of the setting unit 8 along the cutting line II-II in FIG. 4 in various operating positions. FIGS. 3A-3D each show a sectional view of the setting unit 8 along the cutting line III-III in FIG. 4 in the various operating positions. FIG. 4 shows a top view of the setting unit 8 from above.

[0046] FIG. 2A, in this case, shows the setting unit 8 in a normal position, FIG. 2B shows the setting unit 8 after a hole punching operation has been effected after generating a hole 46 and when ejecting a punching slug 104 and FIG. 2C shows the setting unit 8 during a setting operation, after a nut (connecting element 4) has been fed to the setting unit 8 and prior to the actual press-fitting operation. Finally, FIG. 2D shows the state directly during the press-fitting or setting operation.

[0047] Corresponding to FIGS. 2A to 2D, FIGS. 3A to 3D show the identical operating positions as FIGS. 2A to 2D, but in isometric quarter sectional representations.

[0048] The setting unit 8 generally extends in the feed direction 18. In the upper region of the setting unit 8, an end piece of the plunger 16 of the first drive 14 is shown in each case. Said end piece is realized, in particular, in a T-shaped manner. The plunger 16 penetrates into a central recess of a punch receiving means 70 and exerts an axial travel movement on said punch receiving means. The punch receiving means 70 is an extensively massive block which is fastened on the carrier 12, in particular on the upper curved part 12A, with anti-rotation protection but so as to be displaceable with the plunger 16 in the axial direction and consequently in the feed direction 18.

[0049] A hold-down clamp 74 is mounted on the punch receiving means 70 against the spring force of a hold-down clamp spring 72. Said hold-down clamp preferably comprises a hold-down clamp insert 76 at its front end. Said hold-down clamp insert is preferably fastened so as to be replaceable, for example by means of a screw connection. The punch receiving means 70 and the hold-down clamp 74 are connected by means of a screw 78, in particular a collar screw as shown. The punch 80 is guided inside the punch receiving means 70.

[0050] At its upper end, the punch 80 comprises a widened head part 80A, to which is connected in the feed direction 18 first of all an upper punch region 80B, to which is connected a lower punch region 80C and finally at the end a punch head 80D. The individual part pieces of the punch 80, in this case, are each realized as sleeves. The lower punch region 80C, in this case, comprises a smaller diameter compared to the upper punch region 80B and in a preferred manner also compared to the punch head 80D, the transitions being realized in each case in a step-like manner by the realization of stops. The punch head 80D is realized, in particular, as a punch head.

[0051] In addition, a punch sleeve 82, which surrounds the punch 80 in particular in a concentric manner in a part region, is arranged in a lower region of the setting unit 8. In particular, the punch sleeve 82 surrounds the lower punch region 80C and also the punch head 80D. On its upper end, the punch sleeve 82 comprises a receiving region 82A in which a front region, which is tapered in a pin-like manner, of the upper punch region 80B penetrates. The upper punch region 80B is supported, in this case, in the receiving region 82A preferably by means of a spring 84 on the punch sleeve 82.

[0052] The punch receiving means 70 comprises a widened upper part 70A with a central receiving means for the punch head 80A. A sleeve-shaped guide part 70B of the punch receiving means 70 connects to the widened upper part 70A. In operation, the plunger 16 acts on the punch head 80A from above and presses the same against a stop of the punch receiving means 70, which is realized on the end of the central receiving means of the upper part 70A. The punch 80 and the punch receiving means 70 are fixed together in this case, in particular in all four operating positions shown, in each case by means of the plunger 16. The guide part 70B extends over the entire length of the upper punch region 80B, which is guided so as to be displaceable in a sliding manner in the guide part 70B.

[0053] The hold-down clamp 74 usually surrounds the guide part 70B in a concentric manner with the hold-down clamp spring 72 arranged in between. Said hold-down clamp spring is supported at the one end on a front stop of the hold-down clamp 74 and at the other end on the upper part 70A of the punch receiving means 70, in particular in a step-shaped transition region from the upper part 70A to the guide part 70B.

[0054] On its upper end, the hold-down clamp 74 additionally comprises a widened collar 70C, into which the screw 78 is screwed. A screw head of the screw 78 is guided in a head receiving means, which is realized in the widened upper part 70A at the side next to the central receiving means for the punch head 80A.

[0055] An ejector pin 86 is guided concentrically inside the punch 80. A rocker arm 88 acts on a head of the ejector pin 86 by way of a first arm. A second arm is supported in a recess 90 of a bolt 92, which is guided, in turn, so as to be displaceable in a sliding manner inside a bore 94 of the punch receiving means 70. The bore 94, in this connection, is realized in the widened collar 70A of the punch receiving means 70. An adjustable stop 96, which is formed, in particular, by a threaded pin, is realized inside said bore 94. The lower region of the bolt 92 is guided through an edge-side receiving means 98 of the hold-down clamp 74 and is secured at the end by way of an adjusting nut 100. A compensating spring 102 (compression spring), which is supported at the one end on the hold-down clamp 74 and at the other end on the bolt 92, is arranged inside the receiving means 98. The compensating spring 102 presses the bolt 92 and consequently the second rocker arm of the rocker arm 88 upward. A compression spring, which is designated as return spring 103, also acts on the oppositely situated first rocker arm. Said compression spring is supported in the interior of the punch 80. The head part 80A of the punch 80 comprises a side recess, in which the first rocker arm of the rocker arm 88 engages in order to be supported on an upper head of the ejector pin 86. The recess allows the rocker arm 88 to pivot inside the head part 80A. Adjustment of the end position of the ejector pin 86, in particular in the normal position, is possible by means of the adjusting nut 100. In addition, adjustment of a lower end position of the ejector pin 86 is made possible by means of the stop 96. Overall, the stroke position of the ejector pin 86 is consequently adjustable.

[0056] The movement sequence for the various operations is as follows:

[0057] The plunger 16 is first of all moved in the feed direction 18 out of the normal position (FIGS. 2A, 3A), as a result of which the punch 80 and also the hold-down clamp 76 are moved together in the feed direction 18. There is forced guidance between the punch 80 and the punch sleeve 82 such that the punch sleeve 82 is also entrained. When the workpiece 6 is reached, the hold-down clamp 76 sets on the workpiece 6 and presses said workpiece 6 against the die 22 such that the workpiece 6 is clamped. When the plunger 16 is fed further, the punch receiving means 70 (and with this the punch 80) is displaced relative to the hold-down clamp 76 against the force of the hold-down clamp spring 72. The forced guidance between the punch 80 and the punch sleeve 82 is eliminated no later than on reaching the workpiece 6, that is to say a component surface, preferably somewhat beforehand at a first stroke position (setting position) H1 (FIG. 2D), and only the punch 80 is displaced further forward up to a second stroke position (punching position) H2 (FIG. 2B). The punch head 80D is realized as a punching element which punches through the workpiece 6 when displaced further such that a punching slug 104 is generated.

[0058] The forced guidance between the punch 80 and the punch sleeve 82 and the elimination thereof is clear, in particular, by way of FIGS. 3A to 3D: The punch sleeve 82 comprises a guide groove 106 in which a fixed guide pin 108 engages. The guide pin 108, in this case, is fastened on the hold-down clamp 74, in particular on the hold-down clamp insert 76. In a front part region, the guide groove 106 extends, in this case, initially strictly in the axial direction, that is to say in the feed direction 18, before then in a central deflecting region swerving somewhat in the radial direction and then merging again into an axial end portion. In the case of an axial feed, this results, when the central deflecting region is reached, in the punch sleeve 82 being rotated relative to the punch 80.

[0059] In addition, entrainment stops 110A, B (FIG. 3B) are realized in the rear region between the punch 80 and the punch sleeve 82. In the exemplary embodiment, this is realized by a more or less crenellated circumferential contour. Said contour comprises crenellations and pockets. As can be seen in particular from FIG. 3A, the crenellations are initially located opposite one another. After a slight rotation of the punch sleeve 82 relative to the punch 80, the crenellations of the punch sleeve 82 then engage in the pockets of the punch 80 such that the forced guidance is eliminated at least for a certain axial stroke and the punch 80 is able to move further relative to the punch sleeve 82. The relative displacement in the feed direction 18, in this case, is determined in a preferred manner by means of the depth of the pockets. In the case of the backward movement, the punch sleeve 82 is pressed into the front position again by means of the spring 84 and the normal position (FIG. 2A) is resumed once again.

[0060] As can be seen additionally from FIG. 2B, the ejection of the punching slug 104 is effected by means of the ejector pin 86 prior to returning into the normal position. Said ejector pin is pressed downward by means of the compensating spring 102 and by means of the rocker arm 88. The spring force of the compensating spring 102 is greater for this purpose than that of the return spring 103. The upper stroke position of the ejector pin 86 is adjusted by means of the adjusting nut 100. I.e. the adjusting nut 100 forms a quasi block in the normal position such that the compensating spring 102 is not able to press the bolt 92 upward. If the plunger 16 moves downward, the punch receiving means 70 is moved downward relative to the hold-down clamp 74. The adjusting nut 100 no longer abuts against the hold-down clamp 74 and therefore no longer blocks the bolt 92. In a preferred manner, the compensating spring 102 is compressed. The bolt 92 can be pressed upward by the compensating spring 102, in particular as far as the stop 96, as a result of which a lower stroke position H3 of the ejector pin is fixed (cf. FIG. 2B).

[0061] As soon as the punching slug 104 is punched out by means of the punch 80, this results in the ejector pin 86 being pressed further downward by the compensating spring 102 and the punching slug 104 being transferred into the die 22. During the return movement into the normal position, the ejector pin 86 is pressed upward by the return spring 103.

[0062] The sequence of movement for press-fitting a press-fit element 4 (connecting element, press-fit nut) (setting operation) is comparable in principle. A decisive difference, however, consists in the punch 80 reaching no further than just the setting position, that is to say the first stroke position H1 (FIG. 2D) such that, therefore, no uncoupling is effected between punch sleeve 82 and punch 80. Rather, punch 80 and punch sleeve 82 form a common punch component with a common end face, which is located in a plane, acts on the top surface of the connecting element 4 and jointly exerts a pressing force for press-fitting the same into the pre-drilled workpiece 6.

[0063] FIGS. 2C, 2D, in this case, show a setting operation into a pre-drilled workpiece 6. In principle, however, self-punching connecting elements, in particular so-called piercing nuts, can also be used such that moving such a piercing nut into a pre-drilled workpiece 6 is also made possible.

[0064] A punching slug 104, which is automatically ejected by the ejector pin 86, occurs once again in the case of such self-punching connecting elements 4. Said ejector pin is consequently adjusted, in particular, in such a manner that it penetrates somewhat through the workpiece 6 even when setting a connecting element 4, as can be seen, for example, by way FIG. 2D. The adjusting of the ejector pin 86 is generally effected by means of the adjusting nut 100 and the stop 96. In the case of pre-drilled components, the ejector pin 86 (in the setting position) consequently runs into the hole 46 in the component.

[0065] Controlling whether it is a hole punching operation (FIG. 2A, 2B) or simply a setting operation (FIG. 2C, 2D) is achieved exclusively by the default of various plunger strokes ΔH, that is to say ultimately by the drive 4 (electric drive). Proceeding from the normal position according to FIG. 2A, for the hole punching operation (FIG. 2B), the plunger 16 is moved, proceeding from the starting stroke position A, in the feed direction 18 by a first plunger stroke ΔH1 such that the end position shown in FIG. 2B is reached. After said hole punching operation, the setting unit 8 moves into the normal position again (FIG. 2A, 2C) and receives a press-fit element 4, in particular a nut. For the following setting operation, the plunger 16, proceeding from the starting stroke position A, is moved by a second plunger stroke ΔH2 such that the end position shown in FIG. 2D is reached. In this case, the second plunger stroke ΔH2 in the case of the setting operation is smaller, for example by approximately half compared to the first plunger stroke ΔH1 in the case of the hole punching operation. At the same time, the ejector pin 86 is also controlled purely by the stroke path of the plunger 16. No active control elements are necessary or arranged.

LIST OF REFERENCES

[0066] 2 Device

[0067] 4 Connecting element

[0068] 6 Workpiece

[0069] 8 Setting unit

[0070] 10 Feed unit

[0071] 12 Carrier

[0072] 12A Upper curved part

[0073] 12B Lower curved part

[0074] 14 First drive

[0075] 16 Plunger

[0076] 18 Feed direction

[0077] 20 Holder

[0078] 22 Die

[0079] 24 Basic body

[0080] 26 Die punch

[0081] 28 Drive mechanism

[0082] 30 Second drive

[0083] 32 Actuating rod

[0084] 34 Rod assembly

[0085] 46 Hole

[0086] 48 Linear guide

[0087] 54 Feed tube

[0088] 56 Control device

[0089] 70 Punch receiving means

[0090] 70A Upper part of the punch receiving means

[0091] 70B Guide part

[0092] 72 Hold-down clamp spring

[0093] 74 Hold-down clamp

[0094] 76 Hold-down clamp insert

[0095] 78 Screw

[0096] 80 Punch

[0097] 80A Head part

[0098] 80B Upper punch region

[0099] 80C Lower punch region

[0100] 80D Punch head

[0101] 82 Punch sleeve

[0102] 82A Receiving region

[0103] 84 Spring

[0104] 86 Ejector pin

[0105] 88 Rocker arm

[0106] 90 Recess

[0107] 92 Bolt

[0108] 94 Bore

[0109] 96 Stop

[0110] 98 Receiving means

[0111] 100 Adjusting nut

[0112] 102 Compensating spring

[0113] 103 Return spring

[0114] 104 Punching slug

[0115] 106 Guide groove

[0116] 108 Guide groove

[0117] 110A,B Entrainment stop

[0118] H1 First stroke position

[0119] H2 Second stroke position

[0120] G3 Lower stroke position of the ejector pin

[0121] ΔH1 First plunger stroke

[0122] ΔH2 Second plunger stroke

[0123] A Starting stroke position [0124] Claims 1-15. (canceled)