ELECTRICAL CONNECTOR FOR A FLAT CONDUCTOR
20170264028 ยท 2017-09-14
Assignee
Inventors
Cpc classification
H01R12/88
ELECTRICITY
H01R12/721
ELECTRICITY
International classification
H01R4/50
ELECTRICITY
H01R4/26
ELECTRICITY
Abstract
An object is to provide an electrical connector for a flat conductor that does not leave behind plastic deformation on a pressing arm part of a terminal pressing a flat conductor. A metal plate terminal, housing, and movable member are provided, where the terminal has a pressing arm part extending such that an insertion-and-removal direction of a flat conductor is in a longitudinal direction, and a supporting arm part extending in the longitudinal direction, which is connected with the pressing arm part by a connecting part. The pressing arm part has a pressing part for pressing one surface of the flat conductor on a rear end side which is an insertion side of the flat conductor, and a pressure receiving part receiving a force from a cam part on a position more forward than the pressing part.
Claims
1. An electrical connector for a flat conductor, comprising: a metal plate terminal; a housing holding the metal plate terminal at a predetermined interval in a direction orthogonal to a plate surface thereof; and a movable member configured to move between an open position that enables insertion of a flat conductor facing frontward toward a receiving part formed on the housing and a closed position that presses the flat conductor at the terminal, wherein the metal plate terminal comprises a pressing arm part extending such that an insertion-and-removal direction of the flat conductor is in a longitudinal direction, and a supporting arm part connected to the pressing arm part by a connecting part that extends in the longitudinal direction; the pressing arm part comprises: a pressing part for pressing one surface of the flat conductor on a rear end side which is an insertion side of the flat conductor, and a pressure receiving part that receives a force from a cam part at a more forward position than the pressing part; the pressing arm part receives a force from the cam part, and the pressing arm part causes elastic displacement inside the same surface as the terminal plate surface, such that the flat conductor is pressed by a pressing part, and wherein a regulating means that regulates elastic displacement on a more rear end side than a connecting part of the pressing arm part is provided on at least one of the terminal pressing arm part and the housing or a member attached to the housing.
2. The electrical connector for a flat conductor according to claim 1, wherein the regulating means is provided at a position where the elastic displacement of the pressing arm part due to movement of the movable member when the flat conductor is not inserted is smaller than the maximum elastic displacement of the pressing part when the movable member is provided at a closed position if regulation is not received by the regulating means, and is larger than the elastic displacement at a contact start position with the flat conductor of the pressing part when the movable member during insertion into the receiving part of the flat conductor is moving toward a closed position.
3. The electrical connector for a flat conductor according to claim 1, wherein the regulating means has a regulating part formed on a housing or a member attached thereto, and a regulated part that can be brought into contact with the regulating part formed on a portion of the pressing arm part.
4. The electrical connector for a flat conductor according to claim 3, wherein the regulating means has the regulated part positioned on a same surface as the plate surface and formed as a rear end protruding part protruding more rearward than the pressing part of the pressing arm part, and the regulating part formed as a rear end receiving part protruding frontward to a position below the rear end protruding part of the pressing arm part at a rear end of the housing.
5. The electrical connector for a flat conductor according to claim 3, wherein the regulating means has the regulated part formed as a lateral protruding part that bends laterally and is more rearward from the plate surface of the terminal to the pressing part, and the regulating part formed as a lateral receiving part positioned below a lateral protruding part of the pressing arm part at a rear end of the housing.
6. The electrical connector for a flat conductor according to claim 3, wherein the regulating means has the regulated part formed at a lower edge of the pressing arm part at an intermediate position near the connecting part in the longitudinal direction of the pressing arm part, and has the regulating part protruding laterally to below the regulated part at a lateral position of the terminal and formed as an intermediate receiving part receiving the regulating part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION
[0029] Embodiments of the present invention are described below based on the accompanying drawings.
First Embodiment
[0030]
[0031] In
[0032] The terminal 10 maintains a flat surface of a metal plate, forms a plate surface parallel to a paper surface as seen in
[0033] The pressing arm part 11 has an upper front arm part 11A of a portion more forward (right side in the drawing) than the connecting part 13, and an upper rear arm part 11B of a portion more rearward (left side in the drawing) than the connecting part 13. After the upper front arm part 11A is tilted upward toward a position more forward than an upper end position of the connecting part 13, it is extended forward substantially as is, and thus a concave pressure receiving part 11A-1 is formed on a lower edge at a position near a front end of the upper end arm part 11A. In contrast, the upper rear arm part 11B forms an upper bulging part 11B-1 where a rear end portion thereof is raised upward, the rear end (left end) has a rear end protruding part 11B-2 protruding rearward with an upper edge as a tapered part and a lower edge as a horizontal part, and thus the lower edge is formed as a regulated part 11B-3 for contacting a regulating part 31B described later. The upper bulging part 11B-1 has a pressing part 11B-4 protruding downward forming an essentially triangular shape at a frontward position adjacent to the regulated part 11B-3 at a lower edge thereof.
[0034] The pressing arm part 11 has elasticity and a relatively small width (upper and lower direction width) in the vicinity of the connecting part 13, and elastic displacement is possible so as to be tilted in the form of a lever with the connecting part 13 as a fulcrum.
[0035] The supporting arm part 12, provided in parallel facing the pressing arm part 11 below the pressing arm part 11, has a lower front arm part 12A of a portion more frontward than the connecting part 13 and a lower rear arm part 12B of a portion more rearward than the connecting part 13. The lower front arm part 12A has a cam supporting part 12A-1 rising from an immediately forward position with regard to the connecting part 13, and protruding in a trapezoidal shape extending forward, and a connecting part 12A-2 protruding forward at a lower portion of a front end position of the cam supporting part 12A-1. The cam supporting part 12A-1 is positioned below the pressure receiving part 11A-1 formed on the upper front arm part 11A of the pressing arm part 11, opposes the pressure receiving part 11A-1, and extends in a straight form forward and rearward including the opposing position thereof. Furthermore, the connecting part 12A-2 has a lower edge positioned at a level protruding slightly below or at the same level as a bottom surface of the housing 30 described later, and a surface of the lower edge is solder connected to a circuit member (not illustrated in the drawing) to form a solder connecting surface 12A-2A. The connecting part 12A-2 has a securing groove 12A-2B forming a curved groove formed on a rear edge thereof, and functions for securing and attaching to the housing 30 such that the securing groove 12A-2B mates to a front end securing part 32A provided on the housing 30. Note that a right end flange of the connecting part 12A-2 is an edge part separated from a carrier in order to form a completed product from a semi-completed product state where a terminal is connected to a carrier (not illustrated in the drawing).
[0036] The lower rear arm part 12B of the supporting arm part 12 extends rearward from a position of the connecting part 13, which reaches a position slightly more in front of the regulated part 11B-3 of the pressing arm part 11, in other words, a position slightly more forward than the regulated part 11B-3 in a front and rear direction. A locking protrusion 12B-1 that protrudes upward so as to bite into an intermediate securing part 37, which is provided on the housing and will be described later, is provided on the lower rear arm part 12B in a directly rearward position to the connecting part 13, and a supporting part 12B-2 that protrudes upward, in a vertical direction opposing the pressing part 11B-4 of the pressing arm part 11 in the front and rear direction, is provided on a rear end. An interval between the supporting part 12B-2 and pressing part 11B-4 is set to have a wider thickness dimension than the thickness dimension of a flat conductor F when the terminal 10 is in a free state, in other words, when the flat conductor F (refer to
[0037] A plurality of the terminals 10 formed thereby are retained by the housing 30 at predetermined intervals in a connector width direction which is the lateral direction sloping down toward the right in
[0038] The housing 30, which retains the terminals 10 and is made of an electrical insulating material, has an upper wall 31 and lower wall 32 that span a wider range than that of the terminal array, a side wall 33 (refer to
[0039] The upper wall 31 has formed therein a notched part 31A, which is open frontward in a wide range such that the front portion extends beyond the range of the terminal array in the connector width direction to a position in the vicinity of the side wall 33. In other words, the notched part 31A is also opened upward. The partition wall 34 is also cut off and the housing 30 forms a front opening part 35 in the connector width direction range where the notched part 31A is formed. The front opening part 35 functions as a rotating space and arrangement for the movable member 40 described later.
[0040] A terminal groove 36 extending from the front opening part 35 to the housing 30 in the front and rear direction is formed on the housing 30. A plurality of the terminal grooves 36 are provided at a predetermined arrangement position of the terminal 10, and one terminal groove 36 is configured by forming as a pair an upper groove 36A formed on a lower surface of the upper wall 31 and a lower groove 36B formed on an upper surface of the lower wall 32 opposite therefrom. In other words, the partition wall 34 is formed between adjacent terminal grooves 36 in the connector width direction.
[0041] Provided on each terminal 36, at a position corresponding to the previously described locking protrusion 12B-1 of the terminal 10 in the front and rear direction, is an island-shaped intermediate securing part 37 that connects the partition walls 34 on both sides of the terminal groove 36, and which is positioned between the lower rear arm part 12B of the supporting arm part 12 and the upper rear arm part 11B of the pressing arm part 11 of the terminal 10 in the vertical direction.
[0042] The housing 30 has the receiving part 30A that is opened rearward on a rear part (left part of
[0043] The upper wall 31 has a hook wall part 31C formed into a lateral U-shape hanging downward and then protruding frontward at a rear end thereof, and the wall part protruding frontward at a lower end of the hook wall part 31C forms the regulating part 31B as a rear end receiving part with regard to the pressing arm part 11 of the terminal 10. The regulating part 31B is positioned immediately below the regulated part 11B-3 provided on a rear end of the terminal 10, and regulates the elastic displacement of the regulated part 11B-3 to a predetermined amount.
[0044] The lower wall 32 of the housing 30 extends in the front and rear direction to form a flat plate shape essentially parallel to the upper wall 31, and a front end of the lower wall 32 extends to the vicinity of a front end of the housing 30 and to a rear end of the housing 30 of a rear end of the lower wall 32. The lower wall 32 has a portion positioned below the front opening part 35 of the housing 30 more forward than a front end of the upper wall 31, and in the rear direction, a rear end of the lower wall 32 is positioned to match the rear end of the upper wall 31 in the front and rear direction. A front end (right end) of the lower wall 32 has a lower surface formed in a tapered shape, which forms the tapered front end securing part 32A. The front end securing part 32A is pressed inside the securing groove 12A-2B of the terminal 10 to secure the terminal 10.
[0045] Accordingly, the housing 30, which retains the terminals 10, also holds a metal fitting 20 on both sides beyond the range of the terminal array, as seen in
[0046] The shape of a rear end side of the metal fitting 20 having this point of difference will now be described.
[0047] The metal fitting 20 has a protruding locking part 21B with a larger size than the pressing part 11B-4 of the pressing arm part 11 in a shape resembling the pressing part 11B-4 (refer to
[0048] Rear end sides of the terminal 10 and metal fitting 20 formed thereby are positioned on a front opening part 35 of the housing 30, and then faced rearward and pressed into a terminal groove 36 and a metal fitting groove (not illustrated in the drawing), and, in the case of the terminal 10, the locking protrusion 12B-1 provided on a lower rear arm part 12B bites into the intermediate securing part 37 of the housing 30, and the front end securing part 32A of the housing 30 is pressed into a securing groove 12A-2B formed on a lower front arm part 12A, the terminal 10 is inserted into the terminal groove 36 to a predetermined position, thereby allowing for the retention of that position as well as preventing disengagement. The metal fitting 20 is also pressed into a metal fitting groove similar to the terminal 10, and thus disengagement can be prevented at a predetermined position. Note that a slit-shaped clearance groove 38 is formed on the housing 30 in order to enable increasing the elastic displacement upward on a rear end of the upper arm part 21 of the metal fitting 20 (refer to
[0049] The pressure receiving part 11A-1 formed on a front end part of the terminal 10 as described above, and the movable member 40 that is rotatably supported on a pressure receiving part (not illustrated in the drawing), is similar to the metal fitting 20 and exerts an upward force on the pressure receiving part 11A-1, have a cam part 41 stored in the pressure receiving part 11A-1 as seen in
[0050] The movable member 40 is formed as a plate member extending in a direction orthogonal to the paper surface in
[0051] The movable member 40 has a groove part 42 that stores a rear end part in the vicinity of the pressure receiving part 11A-1 of the terminal and a rear end part in the vicinity of the pressure receiving part of the metal fitting 20 in a lower half in an upright state at an open position in
[0052] The cam part 41 has a rotating axis part 41A with a curved surface suitable for rotating in the concave pressure receiving part 11A-1 formed on the terminal 10, and a supported part 41B forming an essentially trapezoidal cross section that is long in the lateral direction, protruding and extending laterally from the rotating axis part 41A in
[0053] Principles of operation and outlines for use of the connector in the present embodiment are described below based on
[0054] As seen in
[0055] Next, if the movable member 40 is moved into a closed position inadvertently or in order to store the connector 1 when a flat conductor is not inserted, the cam part 41 of the movable member 40 achieves an upright state, the pressure receiving part 11A-1 of the pressing arm part 11 receives a force directed upward from the cam part 41, and the upper front arm part 11A of the pressing arm part 11 causes elastic displacement such that a front end thereof is raised. The elastic displacement of the upper front arm part 11A is an elastic displacement directed downward based on a lever principle with a position of the connecting part 13 as a fulcrum with regard to the upper rear arm part 11B. However, in the present embodiment, the regulated part 11B-3 is provided on the terminal 10 and the regulating part 31B is provided on the housing 30 so as to be positioned mutually opposing in the vertical direction, and therefore, as seen in
[0056] Therefore, even if the movable member 40 receives a movement operation to a closed position when a flat conductor is not inserted, the upper rear arm part 11B of the pressing arm part 11 is regulated midway and does not cause excess elastic displacement, and therefore, when returning to an open position, plastic deformation does not remain as in conventional techniques, and an interval between the pressing part 11B-4 of the terminal 10 and supporting part 12B-2 is not narrowed by plastic deformation but is maintained at a predetermined amount or more. Therefore, when a flat conductor is inserted, the flat conductor can always be smoothly inserted in the receiving part 30A.
[0057] When using the connector, the flat conductor F is inserted in the receiving part 30A. As described above, before the flat conductor F is inserted, an interval between the pressing part 11B-4 and supporting part 12B-2 is sufficiently ensured, and therefore, the flat conductor F is easily inserted into the receiving part 30A to a predetermined position. Thereafter, as seen in
Second Embodiment
[0058] Next, a second embodiment of the present invention will be described based on
[0059] As seen in
[0060] In the present embodiment as described above, when the movable member 40 is moved toward a closed position when the flat conductor F is not inserted, the regulated part 11B-6 contacts the regulating part 34B during the movement, and thus further elastic displacement of the upper rear arm part 11B of the pressing arm part 11 is regulated. The effects brought about by avoiding plastic deformation and behaviors during insertion of the flat conductor F during use due to the regulation is the same as in the previous embodiment. Therefore, at the time of use, a gap is formed between the regulated part 11B-6 and regulating part 34B and both do not contact (refer to
Third Embodiment
[0061] Next, a third embodiment of the present invention is described based on
[0062] With the present embodiment illustrated in
DESCRIPTION OF THE REFERENCE CODES
[0063] 1 Connector for a flat conductor
[0064] 10 Terminal
[0065] 11 Pressing arm part
[0066] 11A-1 Pressure receiving part
[0067] 11B-2 Regulated part (rear end protruding part)
[0068] 11B-3 Pressing part
[0069] 11B-5 Lateral protruding part
[0070] 11B-6 Regulated part
[0071] 11B-7 Regulated part
[0072] 12 Supporting arm part
[0073] 30 Housing
[0074] 30A Receiving part
[0075] 31B Regulating part (rear end receiving part)
[0076] 34B Regulating part (lateral receiving part)
[0077] 37A Regulating part (intermediate receiving part)
[0078] 40 Movable member
[0079] 41 Cam part
[0080] F Flat conductor