DRY CHEMICAL CLOSED RECOVERY SYSTEM FOR FIRE EXTINGUISHER SERVICE AND RELATED METHODS
20170259092 · 2017-09-14
Inventors
Cpc classification
International classification
A62C37/50
HUMAN NECESSITIES
Abstract
A dry chemical closed recovery system for servicing fire extinguishers including first and second tanks, ball valves, and a pressure relief valve. The dry chemical closed recovery system accepts the high-pressure discharge from a dry chemical fire extinguisher and refills the fire extinguisher with dry chemical using low pressure. By manipulating the ball valves, the fire extinguisher can be refilled incrementally or all at once.
Claims
1. A closed recovery system for servicing dry chemical fire extinguishers, the system comprising: a first tank including a first inlet and a first outlet; a second tank including a second inlet and a second outlet, the second inlet coupled to the first outlet; a first ball valve coupled to the first inlet; a second ball valve between the first tank and the second tank, coupled to the first outlet and the second inlet; a third ball valve coupled to the second outlet; and a pressure relief valve coupled to a third outlet.
2. The closed recovery system of claim 1 further comprising a filter manifold including a third inlet and a fourth outlet, the third inlet coupled to the third ball valve.
3. The closed recovery system of claim 2, wherein an adapter couples the filter manifold to a fire extinguisher.
4. The closed recovery system of claim 1, wherein the pressure relief valve opens when the internal pressure of the closed recovery system exceeds a predetermined pressure.
5. The closed recovery system of claim 4, wherein the predetermined pressure is approximately 5-10 psi.
6. The closed recovery system of claim 1 further comprising a high-pressure hose including a first end and a second end, wherein the first end of the high-pressure hose is coupled to the first ball valve and the second end is coupled a quick disconnect fitting.
7. The closed recovery system of claim 1, wherein at least a side of the first tank slopes toward the first outlet or a side of the second tank slopes toward the second outlet.
8. The closed recovery system of claim 1 further comprising a mobile cart, wherein at least one of the first tank and second tank is mounted to the mobile cart.
9. A method of recovering dry chemical from a fire extinguisher, the method comprising: a) providing a closed recovery system including: i) a first tank including a first inlet and a first outlet, ii) a second tank including a second inlet and a second outlet, the second inlet coupled to the first outlet, iii) a first ball valve coupled to the first inlet, iv) a second ball valve between the first tank and the second tank, coupled to the first outlet and the second inlet, v) a third ball valve coupled to the second outlet, and vi) a pressure relief valve coupled to a third outlet; b) opening the first ball valve coupled to the inlet of the first tank; c) closing the third ball valve coupled to the outlet of the second tank; d) discharging dry chemical from a fire extinguisher through the inlet of the first tank until the fire extinguisher is fully discharged; e) venting pressure in the closed recovery system in excess of approximately 5-25 psi through the pressure relief valve coupled to the first tank; f) after discharging the fire extinguisher, closing the first ball valve; g) opening the second ball valve between an outlet of the first tank and an inlet of the second tank to allow the dry chemical to flow from the first tank to the second tank; h) closing the second ball valve; i) opening the third ball valve to allow the dry chemical to flow through the outlet of the second tank; j) after the dry chemical in the second tank is discharged, closing the third ball valve; k) reopening the second ball valve to allow dry chemical remaining in the first tank to flow to the second tank; and l) repeating steps h-k until no dry chemical remains in the closed recovery system.
10. The method of claim 9, wherein step g is before step d.
11. The method of claim 9, wherein at step i, the dry chemical flows through the outlet of the second tank into a filter manifold, the filter manifold is coupled to a discharged fire extinguisher.
12. The method of claim 11, wherein the discharged fire extinguisher is the fire extinguisher of step d.
13. A method of recovering dry chemical from a fire extinguisher, the method comprising: a) providing a closed recovery system including: i) a first tank including a first inlet and a first outlet, ii) a second tank including a second inlet and a second outlet, the second inlet coupled to the first outlet, iii) a first ball valve coupled to the first inlet, iv) a second ball valve coupled to the second outlet, and v) a pressure relief valve coupled to a third outlet; b) opening the first ball valve coupled to the first inlet of the first tank; c) closing the second ball valve coupled to the second outlet of the second tank; d) discharging dry chemical from a fire extinguisher through the first inlet of the first tank until the fire extinguisher is fully discharged; e) venting pressure in the closed recovery system in excess of approximately 5-25 psi through the pressure relief valve coupled to the third outlet; f) after discharging the fire extinguisher, closing the first ball valve; and g) opening the second ball valve to allow the dry chemical to flow through the second outlet of the second tank.
14. The method of claim 13, wherein at step g, opening the second ball valve further allows the dry chemical to flow into a filter manifold, and the filter manifold is coupled to a discharged fire extinguisher.
15. The method of claim 14, wherein the discharged fire extinguisher is the fire extinguisher of step d.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] These and other features, aspects, and advantages of the present invention will become better understood with reference to the following description, appended claims, and accompanying drawings, where:
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[0030] Unless otherwise indicated, the illustrations in the above figures are not necessarily drawn to scale.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] All of the features disclosed in the specification, including the claims, abstract, and drawings, and all of the steps in any method or process disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in the specification, including the claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
[0032] A first embodiment of a closed recovery system 100 of the present invention is shown in
[0033] First tank 110 is generally funnel-shaped and includes sloped sides 112. The sloped sides 112 allow gravity and pressure within first tank 110, as described below, to direct dry chemical 102 toward an opening 114 leading to second tank 120. First tank 110 also includes a lid 116, or cover, located along the top edge 118 of first tank 110. The lid 116 can be permanently attached to top edge 118, for example by welding the lid 116 to the top edge, or removably attached, for example by a releasable clamp (not shown). If lid 116 is removable, a gasket may be required to maintain pressure within first tank 110. In some embodiments, first tank 110 can further include an optional clear window 119 enabling a user of closed recovery system 100 to see into first tank 110.
[0034] The lid 116 has two openings. First opening 104 is coupled to a pressure gauge/pressure relief valve 122, and second opening 106 is coupled to the first end 123 of a high-pressure hose 124. The other end 125 of the high-pressure hose 124 is coupled to a first ball valve 130 that can close the end 125 of the high-pressure hose 124. Ball valve 130 is coupled to a quick disconnect fitting 126 that is configured to attach to a fire extinguisher nozzle and can be used to isolate the fire extinguisher from the high-pressure hose 124. A second ball valve 132 is coupled to the first end 123 of the high-pressure hose 124 near the lid 116 and can be used to isolate the high-pressure hose 124 from the first tank 110. A third ball valve 134 is coupled between bottom 144 of the first tank 110 and the top 146 of the second tank 120 and can be used to isolate the first tank 110 from the second tank 120.
[0035] The second tank 120 has sides 128 sloping outwardly from the top 146 and sides 140 sloping inwardly toward the bottom 148. Between the outwardly sloping sides 128 and the inwardly sloping sides 140, the second tank 120 may have generally vertical sides 142. Inwardly sloping sides 140 allow gravity and pressure within second tank 120, as described below, to direct dry chemical 102 toward an opening 150. A fourth ball valve 136 is located at the opening 150 at the bottom of the second tank 120 and can be used to isolate the second tank 120 from refill port 152. In some embodiments, second tank 120 can further include an optional clear window 129 enabling a user of closed recovery system 100 to see into second tank 120.
[0036] Refill port 152 can include a filter manifold 154. As seen in
[0037] Referring back to
[0038] High-pressure hose 124 is a standard hose known in the industry. Hoses can be made of rubber, plastic, or composites thereof, and can be layered or sheathed. Fibrous material or metal mesh can be encased within the hose 124 for additional strength. High-pressure hose 124 can be opaque, translucent, or transparent. Translucent and transparent hoses permit the user to see the flow of dry chemical 102 during discharge. The ability to see the flow of dry chemical 102 can be useful to determine when the fire extinguisher is fully discharged. The inner diameter of high-pressure hose 124 may vary, with typical diameters ranging from about ⅛ inches to ⅜ inches and may be ½ inches or more in diameter.
[0039] Pressure gauge/relief valve 122 is coupled to first tank 110.
[0040] First tank 110 and second tank 120 can be made of the same material or can be different materials. Suitable materials include metals, such as stainless steel, carbon steel, iron, carbon fiber, plastic, and other materials that are not affected or corroded by the dry chemical 102. The thickness of materials is such that the tanks 110 and 120 are capable of holding about 5 psi to about 10 psi internal pressure, or as high as 25 psi.
[0041] The size of first tank 110 can vary, depending on the size of the fire extinguisher being serviced. In some embodiments, first tank 110 is sized to contain approximately 4× the volume of dry chemical 102 in a fire extinguisher. In other embodiments, first tank 110 is sized to contain approximately 20 pounds of dry chemical 102, and while in other embodiments, first tank 110 is sized to contain approximately 2-3 gallons of dry chemical 102. The size of second tank 120 can also vary. In some embodiments, second tank 120 is sized to contain ½ the volume of first tank 110. In other embodiments, second tank 120 is sized to contain approximately 10 pounds of dry chemical 102, and while in other embodiments, second tank 120 is sized to contain approximately 1-1.5 gallons of dry chemical 102. In yet other embodiments, second tank 120 is sized to hold less dry chemical 102 than one fire extinguisher. Thus, first tank 110 can be sized to hold dry chemical 102 from at least one fire extinguisher, and second tank 120 can be sized to hold dry chemical 102 from less than one fire extinguisher. In this manner, if a fire extinguisher is fully discharged into closed recovery system 100, second tank 120 may be filled with dry chemical 102 and first tank 110 may be at least partially filled. Additionally, since the pressure in first tank 110 and second tank 120 is limited by pressure gauge/relief valve 110 to less than about 25 psi, hydrostatic testing of the tanks is not needed.
[0042] First, second, third, fourth, and optional fifth ball valves 130, 132, 134, 136, 138 are standard ¼ turn ball valves that allow material to flow straight through. All the ball valves can be the same type of valve, or they may be different, for example, first and second ball valves 130, 132 can be rated for higher pressures than third, fourth, and optional fifth ball valves 134, 136, 138. In one embodiment, first and second ball valves 130, 132 can be rated at 195 psi and third, fourth, and optional fifth ball valves 134, 136, 138 can be rated at 10 psi. Ball valves 130, 132, 134, 136, 138 can be made of metal or plastic, for example, brass, chrome-plated brass, nickel plated brass, bronze, stainless steel, carbon steel, ceramics, acetal, polypropylene, acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC), and chlorinated polyvinyl chloride (CPVC). Materials that form the ball valves 130, 132, 134, 136, 138 should be inert to the dry chemical 102.
[0043] Quick release fitting 126 and ball valves 130, 132, 134, 136, 138 are coupled to the closed recovery system 100 by threaded connections, compression fittings, hose barbs, or other type of connection, for example. An example connection 170a shown in
[0044] Filter manifold 154 can be made of the same material as first tank 110 and second tank 120, such as metal or plastic, for example, stainless steel, carbon steel, and iron, carbon fiber, acetal, polypropylene, ABS, PVC, and CPVC. The thickness of the filter manifold 158 may be less than the thickness of first and second tanks 110, 120 since vents 160 allow reduction of pressure to ambient pressure. Filter material 172 is made of any material suitable of preventing dry chemical 102 from escaping, such as, tightly woven cloth or fabric, non-woven fibers, ceramic, or other material that allows only gas to escape. The same filter material can be used to protect pressure gauge/relief valve 110 as described previously. Filter material 172 can be easily changed to accommodate various types of dry chemical 102 or cleaned. Some filter materials 172 may be suitable for more than one type of dry chemical 102.
[0045] Turning now to
[0046] Mobile cart 280 includes handles 282 that a user can grasp and use to maneuver the cart. The mobile cart 280 can have two or more wheels 284 which are in contact with the ground so that the mobile cart 280 can be easily moved from one location to another. If the mobile cart 280 has two wheels 284, the cart can also have a support 294 that holds the cart upright yet allows the cart to be tilted onto the wheels 284 when being moved.
[0047] Closed recovery system 100 can be coupled to the mobile cart 280 with a clamp or bracket 292. The clamp or bracket 292 can be a round ring with a diameter less that the diameter of the first tank 110 such that closed recovery system 100 is supported by the clamp or bracket 292. In some embodiments, closed recovery system 100 can be permanently or semi-permanently coupled to the clamp or bracket 292, for example, bolts can be used to couple the clamp or bracket to the first tank 110.
[0048] Closed recovery system 200 can also include a gas cylinder 288 and a weighing scale 290 that rest on a platform 286. The gas cylinder 288 can be used to recharge system 100 if there is insufficient pressure to cause dry chemical 102 to flow when refilling a fire extinguisher. The gas cylinder 288 is also used to pressurize a refilled fire extinguisher before placing it back into service. The weighing scale 290 is used to weigh the fire extinguisher to determine when sufficient dry chemical 102 has been added to a fire extinguisher being refilled.
[0049] Turning now to
[0050] Closed recovery system 600 also includes a hand truck 680. Hand truck 680 includes supports 696 to which clamps 692 and 694 are coupled. Clamps 692 and 694 can be generally circular and couple first tank 610 and second tank 620, respectively, to supports 696. The tanks 610, 620 may be held in place by gravity, or clamps 692, 694 may tighten onto tanks 610, 620. Alternatively, tanks 610, 620 may be permanently or removably coupled to clamps 692, 694 by nuts and bolts, screws, rivets, or welds, for example.
[0051] Hand truck 680 includes handles 682 at the top ends of supports 696. Handles 682 can be rubberized grips slipped over the ends of supports 696. Furthermore, supports 696 may be bent near the ends to form handles that are more ergonomical. Tray 686 is coupled to the bottom ends of supports 696. Tray 686 can be used for carrying a scale, a bottle of compressed gas, or other items the user may require for discharging and recharging a fire extinguisher. Hand truck 680 also includes at least a pair of wheels 684 for moving closed recovery system 600 easily from one location to another. Wheels 684 can be any size suitable for traversing the terrain from one location to another. Such terrain may include steps, uneven concrete, thick carpeting, etc., for example.
[0052] Supports 696 can be made of metals, metal alloys, plastics, and combinations thereof. Any material capable of supporting the weight being transported can be used. Supports 696 can be solid or hollow. Clamps 692, 694 can be made of metals, metal alloys, plastics, and combinations thereof. Any material capable of supporting the weight of the tanks 610, 620 and dry chemical 102 can be used. Additionally, clamps 692, 694 can be unitary, such as a ring, or can be made of several pieces. For example, clamps 692, 694 can be made of two pieces of material that are bolted together. By unbolting clamps 692, 694, tanks 610, 620, respectively, can be easily removed for cleaning or replacement.
[0053] Turning now to
[0054] In some embodiments of closed recovery system 100, second tank 120 can include outwardly sloping sides 128 and inwardly sloping sides 140, as shown in
[0055]
[0056] At step 330, the fire extinguisher is fully discharged into the first tank 110 and the second tank 120 of the closed recovery system 100. Fire extinguishers are generally under high pressure, for example, 195 psi. Discharge of the fire extinguisher into the larger volume of the closed recovery system 100 reduces the pressure. The pressure is further reduced by venting gas through pressure gauge/relief valve 122 to approximately 5-10 psi.
[0057] After the fire extinguisher is fully discharged, at step 340, first ball valve 130 is closed and the fire extinguisher is disconnected from quick disconnect fitting 126. Second ball valve 132 may closed after ensuring all dry chemical 102 is emptied from the high-pressure hose 124, and the high-pressure hose removed. Alternatively, second ball valve 132 may remain open and high-pressure hose 124 remain attached. After removal, the fire extinguisher can be inspected and repaired, if needed. After inspection and repair, the fire extinguisher is ready to be recharged. At step 350, the fire extinguisher is connected to the filter manifold 154 at the bottom of the closed recovery system 100.
[0058] At step 360, fourth ball valve 136 is opened and pressure within the closed recovery system 100, along with gravity, forces the dry chemical 102 into the fire extinguisher. Pressure is vented through the filter material 172 covering the vents 160 on the filter manifold 154 to ambient pressure. The funnel shape of first tank 110 and second tank 120 help to guide the dry chemical 102 into the fire extinguisher. When all of the dry chemical 102 has been emptied from the closed recovery system 100, the fire extinguisher can be removed, weighed on scale 290 to assure the proper amount of dry chemical 102 is in the fire extinguisher, and the fire extinguisher re-pressurized using gas cylinder 288.
[0059] In second method of using closed recovery system 100 according to the present invention, steps 320 and 330 are modified as shown in step 420 in
[0060] In a third method of using closed recovery system 100 according to the present invention, step 360 is replaced with the steps shown in
[0061] The foregoing detailed description of the present invention is provided for purposes of illustration, and it is not intended to be exhaustive or to limit the invention to the particular embodiments disclosed. The embodiments may provide different capabilities and benefits, depending on the configuration used to implement the key features of the invention. Accordingly, the scope of the invention is defined only by the following claims.