DETACHABLE BATTERY PACK AND ELECTRIC VEHICLE
20170259692 · 2017-09-14
Inventors
Cpc classification
H01M50/249
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M50/204
ELECTRICITY
B62K2204/00
PERFORMING OPERATIONS; TRANSPORTING
H01M10/0525
ELECTRICITY
B60L50/64
PERFORMING OPERATIONS; TRANSPORTING
B62M7/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01M10/0525
ELECTRICITY
Abstract
A battery pack includes non-parallel longer and shorter axes. A virtual first plane includes the shorter axis and an end surface of the battery pack, a virtual second plane includes the longer axis and another end surface of the battery pack, and a virtual third plane is perpendicular or substantially perpendicular to the longer axis and includes the center of gravity of the battery pack. The battery pack includes first and second grips, respectively at least partially located in the first and second planes. The first grip allows the battery pack to be carried such that the longer axis extends in the vertical direction. The second grip allows the battery pack to slide along the first plane. The first grip and at least a portion of the second grip are located on the same side with respect to the third plane.
Claims
1. A battery pack for an electric vehicle, the battery pack comprising: a longer axis and a shorter axis that are not parallel to each other, the battery pack being attachable to, or detachable from, the electric vehicle; a virtual first plane including the shorter axis and a first end surface of the battery pack and not including the longer axis, a virtual second plane including the longer axis and a second end surface of the battery pack, and a virtual third plane perpendicular or substantially perpendicular to the longer axis and including a center of gravity of the battery pack; a first grip at least partially in the first plane, a location of the first grip allowing the battery pack to be carried such that the longer axis extends in a vertical direction; and a second grip at least partially in the second plane, a location of the second grip allowing the battery pack to slide in the electric vehicle along the first plane at a time of detachment of the battery pack from, or attachment of the battery pack to, the electric vehicle; wherein the first grip and at least a portion of the second grip are located on a same side of the battery pack with respect to the third plane.
2. The battery pack according to claim 1, wherein the second grip is spaced away from the first grip by a predetermined distance.
3. The battery pack according to claim 1, wherein the second grip is smaller than the first grip.
4. The battery pack according to claim 1, wherein the second grip is able to be deformed.
5. The battery pack according to claim 1, further comprising: at least one battery cell; and a power output connector electrically connectable with the electric vehicle; wherein the first grip, at least a portion of the second grip, and the power output connector are located on a same side with respect to the third plane.
6. The battery pack according to claim 1, wherein the second grip is entirely located on a same side with respect to the third plane.
7. The battery pack according to claim 1, wherein the power output connector is located in a corner portion of the battery pack.
8. An electric vehicle comprising: the battery pack according to claim 1; and a case accommodating the battery pack, the case including an inner wall parallel or substantially parallel to the virtual first plane; wherein the inner wall guides the battery pack at a time of attachment of the battery pack to, or detachment of the battery pack from, the case.
9. The electric vehicle according to claim 8, wherein the case accommodates the battery pack such that the battery pack is inclined with respect to the vertical direction.
10. The electric vehicle according to claim 8, wherein the battery pack includes at least one battery cell and a power output connector that outputs electric power of the at least one battery cell; and the power output connector is located in an upper portion of the battery pack when the battery pack is in an inclined state.
11. The electric vehicle according to claim 10, wherein the case accommodates a power input connector; and the power output connector and the power input connector are connected with each other at an upper portion of the battery pack when the battery back is in an inclined state.
12. The electric vehicle according to claim 11, further comprising: an electric motor drivable by electric power received via the power input connector; and a driver to transmit a driving force of the electric motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0048] Hereinafter, a battery pack and an electric vehicle according to preferred embodiments of the present invention will be described with reference to the attached drawings.
[0049] In this specification, a straddle-type electric bicycle will be described as an example of preferred embodiments of the electric vehicle. This is merely an example. The electric vehicle may be an electric bicycle other than the straddle-type electric bicycle, or a vehicle including one, or three or more wheels such as an electric tricycle or the like. The following preferred embodiments are merely examples, and the present invention is not limited to the following preferred embodiments. In the description of the following preferred embodiments, the same or substantially the same elements will bear the identical reference signs, and overlapping descriptions may be omitted.
[0050]
[0051] As shown in
[0052] The vehicle body 2 includes a vehicle frame and a vehicle cover. Various components of the electric bicycle 1, for example, the front fork 4, and also the electric motor 18, the battery accommodation case 20 and the like described below, are attached to the vehicle body 2.
[0053] The steering handle 12 is attached to a top end of the front fork 4. The front wheel 14 is attached to a bottom end of the front fork 4. The rear wheel 16 and the electric motor 18 are supported by the vehicle body 2. In the present preferred embodiment, the driving wheel is the rear wheel 16 and the subordinate wheel is the front wheel 14.
[0054] The motor controller 6 receives electric power accumulated in a battery pack described below and performs electric power control to rotate the electric motor 18. The rotation of the electric motor 18 is transmitted to the rear wheel 16 via a driver such as a gear or the like, and thus the electric bicycle 1 runs.
[0055] The battery accommodation case 20 includes a lid 20a, and is mounted below the seat 10 with the lid 20abeing closed. The accommodation case 20 accommodates the battery pack. In the present preferred embodiment, the battery pack is attachable to, or detachable from, the electric bicycle 1 and is portable by a human.
[0056]
[0057] The battery accommodation case 20 accommodates the battery pack. The battery accommodation case 20 also accommodates a power input connector 22 connecting the electric bicycle 1 and the battery pack to each other, and a cable 24. The power input connector 22 and the cable 24 are provided on an inner wall of the battery accommodation case 20. The cable 24 has a length that is at least sufficiently long to be connected with a power output connector of the battery pack in the state where the battery pack is attached.
[0058]
[0059] When the battery pack 100 is accommodated in the battery accommodation case 20, the power output connector 30 of the battery pack 100 and the power input connector 22 of the electric bicycle 1 are electrically connected to each other. Typically, the user holds the power input connector 22 with his/her hand and inserts the power input connector 22 into the power output connector 30. Thus, the power input connector 22 and the power output connector 30 are connected to each other. Alternatively, the battery accommodation case 20 may include an automatic connector mechanism so that the connection by the user is not necessary. For example, a mechanism may be provided that, when the battery pack 100 is accommodated, receives the weight thereof to move the power input connector 22 toward the power output connector 30. When the battery pack 100 is properly accommodated in the battery accommodation case 20, such a mechanism pushes the power input connector 22 into the power output connector 30 to establish the electric connection of the connectors 22 and 30. In this manner, the electric bicycle 1 uses the electric power accumulated in a battery cell (described below) provided in the battery pack 100. Specifically, the electric power is transmitted to the motor controller 6 via the power output connector 30, the power input connector 22, and the cable 24. The motor controller 6 performs a predetermined control to supply the electric power to the electric motor 18, and thus drives the electric motor 18.
[0060] The battery pack 100 is, for example, an lithium ion battery, and has an output voltage of, for example, 72 V. This value of the output voltage is an example, and the output voltage may be of a different value. For example, the output voltage may be 36 V, 48 V, 60 V or the like.
[0061] The battery pack 100 includes an assisting grip 50. The assisting grip 50 will be described in detail below.
[0062] In this specification, the accommodation of the battery pack 100 in the battery accommodation case 20 may be referred to as “attachment”. The pull-out or removal of the battery pack 100 from the battery accommodation case 20 may be referred to as “detachment”. Both of the attachment and the detachment may be referred to as “attachment/detachment”.
[0063]
[0064] As shown in
[0065] In this specification, as shown in
[0066]
[0067] The battery pack 100 includes a main grip 40 that extends a distance D in the Y axis direction and includes the plane K.sub.XZ. The main grip 40 preferably includes a portion of the battery pack 100, for example, a portion made by molding or the like. The power output connector 30 is located in the vicinity of the intersection line L and preferably in a corner of the battery pack 100. The assisting grip 50 is spaced away from the main grip 40 by a certain distance. In the state where the battery pack 100 is accommodated in the battery accommodation case 20, even if the main grip 40 is inside the battery accommodation case 20, the assisting grip 50 may be located at a position from which the battery pack 100 is easily pulled out, independently from the main grip 40. The assisting grip 50 is provided in a space including the plane K.sub.XY. In this specification, the expressions “the main grip 40 is provided in the plane K.sub.XZ” and “the assisting grip 50 is provided in the plane K.sub.XY” may be used. These expressions are simplified expressions of the above description.
[0068] In the present preferred embodiment, the battery pack 100 preferably has a rectangular or substantially rectangular parallelepiped shape, for example. The battery pack is not limited to such a shape. The battery pack may have any shape in which a longer axis and a shorter axis that are not parallel to each other may be virtually defined. For example, the battery pack may have a cylindrical, elliptic-cylindrical, conical or the like, or cubic shape. In such a case, two planes that are perpendicular or substantially perpendicular to each other and respectively include the longer axis and the shorter axis may be treated as the plane K.sub.XY and the plane K.sub.XZ.
[0069] As shown in
[0070] The direction in which the battery pack 100 is attached or detached is along or substantially along the plane K.sub.XZ including the shorter axis of the battery pack 100. By contrast, in the conventional art, the battery pack is pulled out along the plane K .sub.XY including the longer axis. As compared with the conventional art, the present preferred embodiment decreases the distance by which the battery pack 100 has to be pulled out. Since the battery pack 100 is relatively heavy, the present preferred embodiment significantly reduces the load on the user.
[0071] As can be understood from
[0072] However, with such an insertion method, the user cannot use the main grip 40 to attach the battery pack 100 to, or detach the battery pack 100 from, the battery accommodation case 20. For this reason, the assisting grip 50 is used.
[0073]
[0074] The assisting grip 50 preferably has the shape of a tab and may be made of reinforced rubber, for example. The assisting grip 50 is structured such that the user holds the assisting grip 50 between a plurality of his/her fingers and thus attaches the battery pack 100 to, or detaches the battery pack 100 from, the battery accommodation case 20. The assisting grip 50 has a strength that is at least sufficient to bear, against the gravity, the load applied thereto when the battery pack 100 is lifted from the battery accommodation case 20. The strength of the assisting grip 50 also sufficiently bears the flexing thereof the at the time of attachment or detachment thereof. The load bearing performance and the flex resistance performance of the assisting grip 50 vary in accordance with the design specifications including the weight, volume, assumed number of times of attachment/detachment, and the like of the battery pack 100. The assisting grip 50 is preferably smaller than the main grip 40. Therefore, the space needed to accommodate the assisting grip 50 is smaller. For example, the assisting grip 50 is preferably thin, which decreases the space between the battery pack 100 and the lid 20a to a sufficiently small size. In addition, when the battery pack 100 is accommodated in the battery accommodation case 20 and the lid 20a that has been flipped up is returned to the original position thereof, the lid 20a is not prevented from being locked by the assisting grip 50.
[0075] In the meantime, the main grip 40 is used when the battery pack 100 is carried. In general, as the length of an item in the longer axis direction is longer with respect to the length in the shorter axis direction, the item is easier to carry. This is why the provision of the main grip 40 is especially advantageous. The load bearing performance of the main grip 40 is designed to sufficiently bear the mass of the battery pack 100.
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[0077] The main grip 40 and the assisting grip 50 are preferably located on the same side with respect to a plane P. The plane P is a virtual plane that is defined as including the position of the center of gravity G and being parallel or substantially parallel to the plane K.sub.XZ. With such a structure, when detaching the battery pack 100 from the battery accommodation case 20, the user very easily replaces the assisting grip 50 with the main grip 40 as the grip to be grasped. A reason for this is as follows.
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[0082] As described above, the main grip 40 and the assisting grip 50 are preferably located on the same side with respect to the plane P (
[0083] Now, a procedure of attaching the battery pack 100 to the battery accommodation case 20 will be described.
[0084] It is now assumed that, as shown in
[0085] Next, the user grasps the assisting grip 50 with his/her right hand. Then, as shown in
[0086]
[0087] When the shorter axis direction of the battery pack 100 becomes parallel or substantially parallel to the depth direction of the battery accommodation case 20, the user reduces the force of pressing the corner portion 42 with his/her finger, and retains the battery pack 100 with the posture thereof being generally secured. Then, the user slides the battery pack 100 into the battery accommodation case 20 in the direction represented by the arrow in
[0088] The user may press the corner portion 42 of the battery pack 100 with his/her palm. Alternatively, the user may pull the main grip 40 in a vertically downward direction. In this case also, the same moment of force as that in the case where the corner portion 42 is pressed is given to the battery pack 100.
[0089] The user may insert the battery pack 100 into the battery accommodation case 20 with one hand. For example, the user may grasp the assisting grip 50 with the palm and/or a finger (except for the thumb) of one hand and use the thumb of the same hand to press a portion of the battery pack 100 in the vicinity of the assisting grip 50. The rotation of the battery pack 100 is regulated using the base of the assisting grip 50 as the fulcrum and using a portion of the battery pack 100 touched by the thumb as the point of load. In this manner, the user is able to retain the shorter axis direction of the battery pack 100 to be parallel or substantially parallel to the depth direction of the battery accommodation case 20 even with one hand.
[0090] Now, another position of the assisting grip 50 will be described. Referring to
[0091] In the battery pack 100 of the present preferred embodiment, the main grip 40 is at least partially in the plane K.sub.XZ, which is an end surface on the −Y axis side of the longer side of the battery pack 100. The main grip 40 is provided in a space that does not significantly contribute to the mass of the battery pack 100 (
[0092] The power output connector 30 is preferably located on the same side as the main grip 40 and the assisting grip 50 with respect to the plane P and the plane Q, and on the side of the opening. Because of such an arrangement, the user is easily able to connect the power input connector 22 with the power output connector 30 after the battery pack 100 is attached to the battery accommodation case 20.
[0093] Hereinafter, with reference to
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[0098] The relationship between the planes P and Q described above and the assisting band 50b will be described. As shown in
[0099] The relationship between the assisting band 50b and the plane Q is substantially the same as described above. It is sufficient that at least a portion of the assisting band 50b fulfills the condition of being located on the −Y axis side with respect to the plane Q. In the case where the assisting band 50b is provided, the user has an improved degree of freedom as to which portion of the assisting band 50b is to be grasped. As long as the above-described condition is fulfilled, the user is able to choose a position easier to grasp than the assisting grip 50 or the assisting ring 50a.
[0100] Since the location of the power output connector 30 is not changed, the battery pack 300 provides the same or substantially the same advantages as that of the battery pack 100.
[0101] In the above-described preferred embodiments, the battery pack 100 is described as including one power output connector 30. In this case, the power output connector 30 is assumed to be usable for both charging and discharging. Alternatively, the battery pack 100 may include a connector for charging and a connector for discharging. The latter may function as the power output connector 30 described above. There may also be a case in which, in the state where the battery pack 100 is attached to the electric bicycle 1, the battery pack 100 is charged by using a charging plug of a charging station or the like. In such a case, the above description on the position of the power output connector is also applicable to the connector for charging.
[0102] In the above-described preferred embodiments, the longer axis and the shorter axis are preferably perpendicular or substantially perpendicular to each other. The longer axis and the shorter axis do not absolutely need to be perpendicular to each other. It is sufficient that the longer axis and the shorter axis are not parallel to each other. Therefore, the plane K.sub.XYincluding the longer axis and the plane K.sub.XZ including the shorter axis do not absolutely need to be perpendicular to each other.
[0103] Preferred embodiments of the present invention are useful for electric vehicles that obtain a propulsive force by use of electric power from a detachable battery pack, for example, vehicles including at least one wheel, snowmobiles, helicopters, outboard motors, jet propellers, and the like.
[0104] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
[0105] This application claims priority to Japanese Patent Applications No. 2016 -050021 filed on Mar. 14, 2016, the entire contents of which are hereby incorporated by reference.