Marine pipeline installation system and methods
09759351 · 2017-09-12
Assignee
Inventors
- Arnoud Laurens Feijen (Rotterdam, NL)
- Ronny Lambertus Waltherus Nouwens (Schiedam, NL)
- Terence Willem August Vehmeijer (The Hague, NL)
- Joop Roodenburg (Delft, NL)
Cpc classification
F16L1/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for installing an accessory onto a pipeline to be laid on the seabed, includes launching the pipeline from a first position of a tower in which the tower is at an angle α with respect to the vertical; stopping the launch of the pipeline, and hanging off the launched pipeline in a hang off module; positioning an accessory in a tower firing line; attaching the accessory to the launched pipeline in the hang off module and to at least one A&R cable; suspending the accessory and the launched pipeline from an A&R system; disengaging the hang off module from the launched pipeline; pivoting the pipeline launch tower to an accessory launch position in which the tower is at an angle γ that differs substantially from angle α, such that a pipeline launch trajectory is created which is large enough to launch the accessory and the launched pipeline with the A&R system.
Claims
1. A method for transferring a launched pipeline from a first marine pipeline installation system to a second marine system which comprises a winch and a cable, the method comprising the following steps: using the first marine pipeline installation system, wherein the first marine pipeline installation system for laying an offshore pipeline comprises: a vessel, a pipeline launch tower comprising pipe laying equipment defining a tower firing line, wherein the pipeline launch tower is mounted pivotably on said vessel and is adapted for launching the pipeline along the firing line into the sea in a first position of the pipeline launch tower in which the pipeline launch tower is at an angle α with respect to the vertical and wherein the pipeline launch tower is pivotable to a second position in which the pipeline launch tower is at an angle β with respect to the vertical, wherein the angle β is opposite to the angle α, and in the second position the pipeline can also be launched into the sea, a hang off module supported in the lower part of the firing line for clamping and supporting the weight of previously launched pipeline, and an abandonment and recovery (A&R) system comprising at least one A&R cable and a sheave arrangement with one or more sheaves provided at an upper position in the firing line, launching the pipeline into the sea from the first position of the pipeline launch tower in which the pipeline launch tower is at the angle α with respect to the vertical, stopping the launch of pipeline, and hanging off the launched pipeline in the hang off module, pivoting the pipeline launch tower to the second position in which the pipeline launch tower is at the angle β with respect to the vertical, attaching both the at least one A&R cable and the cable of the second marine system to the launched pipeline, suspending the launched pipeline from the A&R system, disengaging the hang off module from the launched pipeline, launching the launched pipeline by the at least one A&R cable until the cable of the second marine system is taut, and detaching the at least one A&R cable from the launched pipeline and support the launched pipeline from the winch of the second marine system.
2. A method for laying an offshore pipeline from a marine pipeline installation system, the method comprising the following steps: using the marine pipeline installation system, wherein the marine pipeline installation system comprises: a vessel, one or more storage reels for storage of pipeline to be installed, and a pipeline launch tower comprising pipe laying equipment defining a firing line, wherein the pipeline launch tower is mounted pivotably on said vessel and is adapted for launching the pipeline from a storage reel via the firing line into the sea in a first position of the pipeline launch tower in which the pipeline launch tower is at an angle α with respect to the vertical, the pipeline launch tower being pivotable to a second position in which the pipeline launch tower is at an angle β with respect to the vertical, wherein the angle β is opposite to the angle α, wherein the pipeline launch tower in the second position is also adapted for launching the pipeline from a storage reel into the sea; wherein the pipe laying equipment comprises: a pipeline guide supported at an elevated position by the pipeline launch tower; and one or more tensioners, each tensioner comprising multiple tracks adapted for engaging the pipeline and supporting at least part of the weight of the launched pipeline, the one or more tensioners being supported by the pipeline launch tower, in a forward movement of the vessel launching the pipeline into the sea from the first position of the pipeline launch tower in which the pipeline launch tower is at the angle α with respect to the vertical, pivoting the pipeline launch tower to the second position in which the pipeline launch tower is at the angle β with respect to the vertical, and in a rearward movement of the vessel launching the pipeline into the sea from the second position of the tower in which the tower is at the angle β with respect to the vertical.
3. The method according to claim 2, wherein the marine pipeline installation system further comprises a pivotable hang off module supported below the tensioners for clamping and supporting the weight of previously launched pipeline, wherein the pivotable hang off module is pivotable at least between the angle α with respect to the vertical and the opposed angle β with respect to the vertical, and wherein the method further comprises the step of pivoting the pivotable hang off module.
4. A method for transferring a launched pipeline from a first marine pipeline installation system to a second marine system which comprises a winch and a cable, the method comprising the following steps: using the first marine pipeline installation system, the first marine pipeline installation system comprising: a vessel, one or more storage reels for storage of pipeline to be installed, a pipeline launch tower comprising pipe laying equipment defining a firing line, wherein the pipeline launch tower is mounted pivotably on said vessel and is adapted for launching the pipeline from a storage reel via the firing line into the sea in a first position of the pipeline launch tower in which the pipeline launch tower is at an angle α with respect to the vertical, the pipeline launch tower being pivotable to a second position in which the pipeline launch tower is at an angle β with respect to the vertical, wherein the angle β is opposite to the angle α, wherein the pipeline launch tower in the second position is also adapted for launching the pipeline from a storage reel into the sea, wherein the pipe laying equipment comprises: a pipeline guide supported at an elevated position by the pipeline launch tower; and one or more tensioners, each tensioner comprising multiple tracks adapted for engaging the pipeline and supporting at least part of the weight of the launched pipeline, the one or more tensioners being supported by the pipeline launch tower, and a pivotable hang off module supported below the tensioners for clamping and supporting the weight of previously launched pipeline, wherein the pivotable hang off module is pivotable at least between the angle α with respect to the vertical and the opposed angle β with respect to the vertical, in a forward movement of the vessel launching the pipeline into the sea from the first position of the pipeline launch tower in which the pipeline launch tower and the pivotable hang off module are at the angle α with respect to the vertical, stopping the launch of pipeline, and hanging off the launched pipeline in the pivotable hang off module, pivoting the pipeline launch tower and the pivotable hang off module to the second position in which the pipeline launch tower is at the angle β with respect to the vertical, in a rearward movement of the vessel launching the pipeline into the sea from the second position of the pipeline launch tower in which the pipeline launch tower is at the angle β with respect to the vertical, attaching a cable of the second marine system to the launched pipeline, suspending the launched pipeline from the cable, and disengaging the pivotable hang off module from the launched pipeline.
5. A marine pipeline installation system for laying an offshore pipeline into a sea, said marine pipeline installation system at least being adapted to carry out a reel lay method, wherein the marine pipeline installation system comprises: a vessel, one or more storage reels for storage of pipeline to be installed, a pipeline launch tower comprising pipe laying equipment defining a firing line, wherein the pipeline launch tower is mounted pivotably on said vessel and is adapted for launching the pipeline from a storage reel via the firing line into the sea in a first position of the pipeline launch tower in which the pipeline launch tower is at an angle α with respect to the vertical, the pipeline launch tower being pivotable to a second position in which the pipeline launch tower is at an angle β with respect to the vertical, wherein the angle β is opposite to angle α, wherein the pipeline launch tower in the second position is also adapted for launching the pipeline from a storage reel into the sea, wherein the pipe laying equipment comprises: a pipeline guide supported at an elevated position by the pipeline launch tower; and one or more tensioners, each tensioner comprising multiple tracks adapted for engaging the pipeline and supporting at least part of the weight of the launched pipeline, the one or more tensioners being supported by the pipeline launch tower, and a pivotable hang off module supported below the tensioners for clamping and supporting the weight of previously launched pipeline, wherein the pivotable hang off module is pivotable at least between the angle α with respect to the vertical and the opposed angle β with respect to the vertical.
6. The marine pipeline installation system according to claim 5, wherein the pivotable hang off module is supported by the pipeline launch tower.
7. The marine pipeline installation system according to claim 5, wherein the pivotable hang off module is supported by the vessel, and wherein an associated hang off module pivoting device is provided.
8. The marine pipeline installation system according to claim 5, wherein a hang off module displacement device is provided, which is adapted to displace the pivotable hang off module from its position in the tower firing line to a remote position.
9. The marine pipeline installation system according to claim 5, further comprising an abandonment and recovery (A&R) system comprising at least one A&R cable and a sheave arrangement with one or more sheaves supported by the pipeline launch tower.
10. The marine pipeline installation system according to claim 5, wherein the pipeline launch tower is provided at the stern of the vessel.
11. The marine pipeline installation system according to claim 10, wherein in the first position the pipeline launch tower is positioned inclined with respect to the bow and in the second position the pipeline launch tower is leaning backwards over the stern.
12. The marine pipeline installation system according to claim 11, wherein in the first position the pipeline launch tower is positioned inclined with respect to the bow with 65° and in the second position the pipeline launch tower is leaning backwards over the stern with 15°.
Description
(1) The present invention will be explained in greater detail with reference to the figures, in which:
(2)
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(12)
(13)
(14) In
(15) The marine pipeline installation system further comprises a hang off module 210 supported in the lower part of the tower firing line 204 for clamping and supporting the weight of the previously launched pipeline 231. In this embodiment, the hang off module 210 is pivotable together with tower 206.
(16) An abandonment and recovery (A&R) system is provided comprising an A&R cable 213 and a sheave arrangement 212 with one or more sheaves provided at an upper position in the tower firing line 204. In
(17) The marine pipeline installation system further comprises an accessory handling device for positioning an accessory 232 between the hang off module 210 and the A&R sheave arrangement 212 in the tower firing line 204. For clarity reasons, this accessory handling device is omitted in
(18)
(19) The accessory handling device, which is not shown in
(20) In this embodiment, the pipe end portion 234 is attached to the launched pipeline 231 in the hang off module 210 and pipe end portion 233 is attached to A&R cable 213. It is also conceivable that an accessory 232 without pipe end portions 233 and 234 is installed on the pipeline 231. In that case, the accessory 232 is connected directly to pipeline 231 and the A&R cable 213 is also attached directly to the accessory 232.
(21) A&R cable 213 is now hauled in until A&R cable 213 is taut and the accessory 232 with pipe end portions 233 and 234, and pipeline 231 are suspending from the A&R system. This allows the save disengagement of the launched pipeline 231 from the hang off module 210.
(22) In
(23) In
(24) The connecting arm 207 is then adjusted such that the pipeline launch tower 206 is pivoted back to the first position X in which the tower 206 is at an angle α with respect to the vertical, such that the trajectory of the pipeline 231 again coincides with the tower firing line 204 of the tower, as shown in
(25) In the method shown in
(26) However, many variants are possible.
(27)
(28)
(29) In yet another variant with respect to the two positions X and Y of a pipeline launch tower,
(30) It is conceivable that more variants are possible such as embodiments where the tower is positioned at a side of the vessel. The flexibility of such a marine pipeline installation system allows the system to adapt the angle of the pipeline launch trajectory and also allows the launch of an accessory onto the pipeline when little space is available.
(31) Furthermore is it conceivable that the method and variants shown in the
(32) In
(33) The marine pipeline installation system according to the second aspect of the invention comprises a vessel, which is not shown in either of the
(34) The marine pipeline installation system further comprises a workstation 660 supported in the lower part of the pipeline launch tower 606, the workstation 660 comprising a working platform 661 supported by a support frame 663 as shown in
(35) Furthermore, the marine pipeline installation system comprises a hang off module (not shown) supported by the support frame 663 in the lower part of the tower firing line 604 for clamping and supporting the weight of previously launched pipeline 631.
(36) The workstation 660 further comprises a support frame guide (670) substantially perpendicular to the tower pivot axis and substantially perpendicular to the tower firing line 604 along which the support frame 663 is skiddable, such that the working platform 661 and the hang off module are skiddable into and out of the tower firing line 604, indicated by the arrow T in
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(42) The system further comprises an abandonment and recovery (A&R) system comprising at least one A&R cable 713 and a sheave arrangement with one or more sheaves supported by the pipeline launch tower. In this embodiment, two sheaves 770, 771 are supported by a support frame 763. The support frame 763 is skiddable along a support frame guide (740) provided in a lower part of the pipeline launch tower, which guide is substantially perpendicular to the tower pivot axis and substantially perpendicular to the tower firing line 704, such that the two sheaves 770, 771 are skiddable into and out of the tower firing line 704.
(43) Furthermore,
(44) Sheave 770 is not moveable with respect to support frame 763 and can only rotate about its own sheave pivot axis 741 substantially parallel to the tower pivot axis. On the other hand, sheave 771 is movably supported by the support frame 763 by mechanism 772, such that the sheave 771 is movable in a direction substantially parallel to the tower pivot axis. Sheave 771 is in
(45) In
(46) Between the support frame 763 and the working platform 761 a platform pivot axis 764 parallel to the tower pivot axis is provided, such that the working platform 761 can gimbal maintaining a substantially horizontal position independent of the position of the tower. This relative movement between the working platform 761 and the tower is achieved by gimbal means, which comprise for instance a cylinder or a gear wheel and motor (not shown).
(47) Further, the working platform 761 comprises two platform portions 761a and 761b between which a swinging axis parallel to the tower pivot axis is provided, such that the platform portion 761b closest to the tower firing line 704 can be swung back so as to clear the area around the tower firing line 704. In this embodiment, the swinging axis coincides with platform pivot axis 764. It is also conceivable that the swinging axis is located between platform axis 764 and the end of platform portion 761b.
(48) A slot 767 is provided in platform portion 761b to receive the A&R cable 713 or a pipeline and enable an almost 360° inspection area.
(49) The advantage of the support frame 763 being skiddable into and out of the tower firing line 704 is that in case of the passage of an accessory or thickening in the pipeline, the support frame 763 can be moved to clear the area around the tower firing line 704, such that the working platform 761, hang off module 710 and sheaves 770 and 771 do not interfere with the passing of the accessory or thickening in the pipeline.
(50) In
(51) The support frame 763 has been skidded to a position in which the A&R cables 713a and 713b are guided by an opposite side of the sheaves 770 and 771 than the sheave 771 shown in
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(54) The sheaves 870 and 871 are used to guide abandonment and recovery (A&R) cables from an A&R system. The support frame is supported in the lower part of a pipeline launch tower, which comprises pipe laying equipment defining a tower firing line and a tower pivot axis to pivot the tower. The support frame 863 is skiddable along a support frame guide (not shown) substantially perpendicular to the tower pivot axis and substantially perpendicular to the tower firing line, as indicated by arrow T′. Sheaves 870 and 871 are supported by support frame 863 through respectively mechanisms 874 and 872. These mechanisms 874 and 872 allow a substantially parallel movement to the tower pivot axis of the sheaves 870 and 871. This movement is achieved by the actuation of cylinders 875 and 876.
(55) In this embodiment, the support frame 863 further comprises a welding station 880, which makes the marine pipeline installation system in particular suitable for the J-lay method.
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(57) Mechanism 874 and 872 are provided with guide blocks 890 and corresponding guide block cylinders 891 to move the guide blocks. The guide blocks 890 are movable between a position, wherein the sheaves 870 and 871 can receive an A&R cable, and a position wherein an A&R cable is locked up between the sheave 870 or 871 and the guide block 890. Other means to move the guide blocks 890 and mechanisms 874 and 872 are also possible.
(58) In
(59)
(60) In
(61) Near the top of the tower 6 a pipeline guide wheel 3 or other guide structure is mounted, which serves to guide the pipeline from a storage reel (not shown here) to the firing line 4 along the tower 6. During normal reel lay operation continuous pipeline extends from said guide wheel 3 in said firing line 4 in the direction to the seabed (not shown).
(62) The pipelaying equipment on the tower 6 comprises, in the shown embodiment, two tensioners 5 downstream of the guide wheel 3. Below the lower tensioner 5 a platform 17 is provided in the shown embodiment. Between the upper tensioner 5 and the guide wheel 3 also a pipeline straightener 9 and a pipeline centralizer 19 are provided. A knuckle boom crane 18 is in this embodiment provided at the top of the tower 6.
(63) In the shown embodiment a hang off module 10 is supported directly from the hull of the vessel 2. It could be envisaged that said hang off module is mounted at a lower end of the tower 6. The hang off module 10 is adapted to support the weight of the previously launched pipeline.
(64) An abandonment and recovery (A&R) system 11 is provided in the pipeline launch tower 6, here it is mounted at an upper position thereof The A&R system 11 comprises multiple sheaves 12 and multiple A&R cables 13. The A&R system 11 is operated by A&R winches 14 provided on the vessel 2. Redundant A&R cable 13 may be stored in A&R storage 15 in the vessel 2 and guided to winches 14 via sheave 16.
(65) In the shown embodiment, an optional crane 20 is provided. This is clearly shown in the rear view of
(66) According to the fourth aspect of the invention, the pipeline launch tower 6 is pivotable between a first position in which the tower 6 is positioned inclined at an angle α with respect to the vertical, and a second position in which the tower 6 is positioned inclined at an angle β with respect to the vertical, which angle β is opposite to angle α, which tower 6 allows launching of the pipeline on both extreme and intermediate positions.
(67) In
(68) According to the fifth aspect of the invention a sheave 112 of the A&R sheave arrangement 11 is provided on a trolley 25 which is supported by the pipeline launch tower 6 and moveable substantially parallel to the tower firing line 4, in the shown embodiment via rails 26. To the A&R wire 13 an A&R underwater hook 27 is provided in this embodiment, which is provided with an equalizing sheave.
(69) Optional tail handling rollers 28 are provided in the A&R line 23, which may guide a tail pipe hanging from the pipeline guide 3 yet to be launched. These tail handling rollers 28 may be pivoted out of the A&R line 23, via pivot axes 29. In
(70) According to the sixth aspect of the invention the A&R sheave arrangement 11 extends from the pipeline launch tower 6 defining an A&R line 23 remote from and opposite to the tower firing line 4. The hang off module 10 is displaceable along hang off module rails 24 from a position in the firing line 4 (as shown in
(71) In
(72) Near the top of the tower 106 a pipeline guide wheel 103 or other guide structure is mounted, which serves to guide the pipeline from a storage reel 142 to the firing line 104 along the tower 106. The pipe laying equipment on the tower 106 comprises, in the shown embodiment, two tensioners 105 downstream of the guide wheel 103. During normal reel lay operation a continuous pipeline extends from the storage reel 142 to said guide wheel 103, and from said guide wheel 103 to the tensioners 105 in said firing line 104.
(73) In the shown embodiment a hang off module 110 is supported directly from the hull of the vessel 102. It could be envisaged that said hang off module is mounted at a lower end of the tower 106. The hang off module 110 is adapted to support the weight of a previously launched pipeline 131. The hang off module 110 comprises pivoting means to pivot the hang off module together with or independent of the tower 106. The pivoting means comprise a cylinder 121 to pivot the hang off module 110.
(74) An abandonment and recovery (A&R) system 111 is provided in the pipeline launch tower 106. The A&R system 111 comprises a sheave 212 and an A&R cable 113. An A&R underwater hook 127 is provided on the cable 113 in this embodiment. Sheave 212 is mounted at an upper position of the pipeline launch tower 106, remote from and opposite to the tower firing line 104 to form an A&R line 123 according to the sixth aspect of the invention. However, for performing the method according to the seventh aspect of the invention, a distinct A&R line is not a requisite.
(75) The A&R underwater hook 127 in this embodiment is connected to a hoisting block (not shown), which in
(76) According to the seventh aspect of the invention, the pipeline launch tower 106 is pivotable between a first position in which the tower 106 is positioned inclined at an angle α with respect to the vertical (not shown), and a second position in which the tower 106 is positioned inclined at an angle β with respect to the vertical, which angle β is opposite to angle α. The tower 106 in
(77) According to the seventh aspect of the invention, the launched pipeline 131 from
(78) During normal reel lay operation, the pipeline 131 is launched into the sea preferably from the first position of the tower 106 in which the tower 106 is at an angle α with respect to the vertical, such as shown in
(79) According to the sixth aspect of the invention, the hang off module 110 of this shown embodiment is displaceable along hang off module rails 124 from a position in the firing line 104 (as shown in
(80) In
(81) In
(82) In this embodiment, first the A&R winch is actuated such that A&R cable 113 is stretched and the pipeline 131 is suspended from the A&R system. Then the hoisting block (not shown) is allowed to disengage from the trolley 125, and the hang off module 110 disengages from the pipeline 131.
(83) In
(84) The A&R cable 113 is paid out to launch the pipeline 131 until the second cable 151 is taut.
(85) In