Flame mitigation device and system
09757602 · 2017-09-12
Assignee
Inventors
Cpc classification
A62C99/00
HUMAN NECESSITIES
A62C3/04
HUMAN NECESSITIES
A62C3/06
HUMAN NECESSITIES
International classification
A62C37/36
HUMAN NECESSITIES
A62C99/00
HUMAN NECESSITIES
A62C3/04
HUMAN NECESSITIES
Abstract
A flame mitigation device (26), along with associated systems and methods, is disclosed. More particularly, a flame mitigation device (26) has at least one sensor (25) configured to sense a flame (21), and at least one suppression agent (28) release device configured to release a flame suppression agent into the projected flame path when the flame is sensed. The sensor (25) may sense the flame either directly or indirectly. A flame mitigation system (26) is also disclosed, wherein the system includes an enclosure (22) and at least one pressure release device configured to release a flame from the enclosure. The system (26) may include at least one sensor (25) configured to sense the flame (21), and a device configured to release a suppression agent (28). A method of mitigating a flame in a combustible material system is also disclosed.
Claims
1. A flame mitigation device for a combustible material system having a projected flame path for a flame to be released from the system in the event of an explosion, comprising: at least one sensor configured to sense a flame and generate a signal in the event of an explosion; at least one duct configured to direct the path of a flame in the event of an explosion; at least one pressure release device configured to release a flame from the duct into the external environment, the pressure release device having an outlet side; and at least one suppression agent release device oriented on the outlet side of the pressure release device, the suppression agent release device configured to release a flame suppression agent into the projected flame path in response to the signal from the at least one sensor.
2. The flame mitigation device of claim 1, wherein the at least one sensor is configured to sense the flame directly.
3. The flame mitigation device of claim 2, wherein the at least one sensor comprises at least one of an optical sensor, infrared sensor, or mechanical trip sensor.
4. The flame mitigation device of claim 1, wherein the at least one sensor is configured to sense the flame indirectly.
5. The flame mitigation device of claim 4, wherein the at least one sensor comprises at least one of a temperature sensor or a pressure sensor.
6. The flame mitigation device of claim 4, wherein the at least one sensor comprises a sensor configured to sense a pressure wave moving ahead of the flame.
7. The flame mitigation device of claim 1, wherein the suppression agent comprises at least one of a dry agent, a liquid agent, a foam agent, or a gaseous agent.
8. The flame mitigation device of claim 1, wherein the combustible material system comprises an enclosure containing a combustible material, and wherein the flame mitigation device is positioned external to the enclosure.
9. The flame mitigation device of claim 1, further comprising an explosion suppression system.
10. The flame mitigation device of claim 1, further comprising a passive flame mitigation device.
11. A flame mitigation system, comprising: an enclosure; at least one pressure release device configured to release a flame from the enclosure via a ductless outlet in the event of an explosion, the pressure release device having an outlet side; at least one sensor configured to sense the flame, the at least one sensor further configured to generate a signal upon sensing the flame; and a suppression agent release device oriented on the outlet side of the pressure release device, the suppression agent release device configured to release a flame suppression agent into the path of the flame in response to the signal generated by the at least one sensor.
12. The flame mitigation system of claim 11, wherein the at least one sensor is further configured to sense a condition within the enclosure.
13. The flame mitigation system of claim 11, wherein the at least one sensor is further configured to sense the effects of the flame on one or more components of the system.
14. The flame mitigation system of claim 13, wherein the at least one sensor is further configured to sense a temperature of one or more components of the system.
15. The flame mitigation system of claim 13, further comprising: an explosion suppression system; wherein the at least one sensor is further configured to sense the effects of the flame on the explosion suppression system.
16. The flame mitigation system of claim 11, wherein the at least one sensor is positioned between the pressure release device and the agent release device.
17. The flame mitigation system of claim 11, wherein the at least one sensor is further configured to sense an activation of the pressure release device.
18. The flame mitigation system of claim 11, further comprising: an explosion suppression system configured to suppress an explosion within the enclosure.
19. The flame mitigation system of claim 18, wherein: the at least one sensor is further configured to sense when the explosion suppression system is activated.
20. A method of mitigating a flame in a combustible material system, comprising: sensing a flame in an enclosure in the event of an explosion and generating a signal; identifying a projected path of the flame based on a sensed characteristic of the flame; and releasing a flame suppression agent in response to the signal into the projected path of the flame before the flame reaches the projected path; wherein the projected path is external to the enclosure.
21. The method of claim 20, wherein sensing a flame further comprises sensing one or more of visible light, infrared radiation, temperature, or pressure.
22. The method of claim 20, wherein sensing a flame further comprises tripping a mechanical sensor in response to the flame.
23. The method of claim 20, wherein releasing a flame suppression agent further comprises releasing a flame suppression agent into the enclosure.
24. The method of claim 20, wherein the projected path of the flame extends outside of the enclosure, and wherein releasing a flame suppression agent further comprising releasing a flame suppression agent into the projected path of the flame outside of the enclosure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments and together with the description, serve to explain principles of the disclosure.
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DESCRIPTION OF THE EMBODIMENTS
(14) Reference will now be made in detail to the present exemplary embodiments, examples of which are illustrated in the accompanying drawings.
(15) A flame mitigation system according to one embodiment is illustrated in
(16) A flame mitigation device 26 may be provided. As illustrated in
(17) When an overpressure situation is reached within enclosure 22, activation portion 24 may activate, allowing a flame 21 to escape from pressure release device 23. Although the flame 21 is figuratively illustrated as a circle (in
(18) By releasing a quenching agent 28 into the path of an approaching flame, the flame may be mitigated in any number of ways. For example, the quenching agent may tend to reduce one or more of the following or other deflagration characteristics: size of the flame, duration of the flame, volume occupied by the flame, temperature around the flame, and/or force arising from the flame (e.g., a pressure wave that may accompany a dust or gas deflagration condition).
(19) As illustrated in
(20) The sensor 25 illustrated in
(21) As another option, the sensor can directly sense the flame. For example, the sensor 25 may be an optical or infrared sensor configured to sense the approach of flame 21. In one embodiment, sensor 25 may comprise a mechanical activation component placed in the pathway of the flame 21. In such an embodiment, the flame 21 may physically trip sensor 25. The sensor 25 may be located external to the system. Alternatively, the sensor 25 can be placed within the system. In one embodiment, the effects of a deflagration on components in the system may be sensed or measured, and those effects may be used in place of or in addition to any other sensor. Thus, the sensor may be placed in the equipment being protected. Any number of sensors may be used.
(22) The quenching agent 28 may be any suitable agent for quenching a flame. For example, quenching agent 28 may be a dry powder agent (e.g., sodium bicarbonate), liquid agent (e.g., water), heated liquid agent (e.g., pressurized water that will flash to steam upon release from release point 27), a foam or foaming agent, or a gaseous agent (e.g., carbon dioxide, nitrogen). In addition, it is comprehended that the quenching agent 28 may be a combination of multiple quenching agents.
(23) The quantity of quenching agent 28 to be released may be uniquely selected for each application of a flame mitigation system. Quenching agent quantity will be a function of a number of system parameters. In one embodiment, the amount of quenching agent 28 to be released may depend on a characteristic measured by sensor 25 (e.g., energy within the enclosure 22, pressure, light, or infrared radiation) or another sensor (not shown) configured to sense a characteristic of the atmosphere. Greater quantities of quenching agent 28 can be released to achieve greater levels of flame mitigation. Larger pressure release/vent areas may require larger volumes of quenching agent 28 to be released. Similarly, if multiple pressure release devices or pressure relief areas are provided, then multiple release points 27 (and larger volumes of quenching agent 28) may be required. The volume of enclosure 22 may also dictate the amount of quenching agent 28 to be used in a flame mitigation system. Typically, greater volume enclosures require greater volumes of quenching agent. Finally, the reactivity of the material within enclosure 22 may dictate the volume of quenching agent 28 required. Reactivity is commonly expressed by a deflagration index—K.sub.st for dust and K.sub.g for vapor or gas. A more reactive material (i.e., higher K.sub.st or K.sub.g) may require a greater volume of quenching agent 28.
(24) Another embodiment of a flame mitigation system is illustrated in
(25) According to the embodiment of
(26) As configured in
(27) An additional embodiment of a flame mitigation system is illustrated in
(28) Although sensor 45 is illustrated as using a wire 451 to sense activation of activation portion 451, the disclosure is not limited to this embodiment. Sensor 45 may also sense activation by way of a magnetic sensor, optical sensor, or pressure sensor. Suitable sensors for sensing activation of activation portion 44 may include the commercially available BS&B Safety Systems Vis-U-Tec™ Sensor and MBS™ Sensor. Additional suitable sensors for sensing activation of activation portion 44 are disclosed, for example, in co-owned U.S. Pat. Nos. 4,978,947 and 6,598,454, the contents of each of which are hereby expressly incorporated by reference in their entirety.
(29) Another embodiment of a flame mitigation system is illustrated in
(30) A sensor 55 may be provided to sense when explosion suppression system 59 is activated—i.e., when explosion suppression system 59 releases an explosion suppression agent 592 from release point 591 into enclosure 52. Upon sensing activation of explosion suppression system 59, sensor 55 may signal for flame mitigation system 56 to release a quenching agent 58 into the path of flame 51 from release point 57.
(31) Yet another embodiment of a flame mitigation system is illustrated in
(32) Duct 661 may be used to direct the path of a flame emitted from enclosure 62. Additionally, duct 661 may be used to enhance the functionality of a flame mitigation device 66 provided on the duct. In some applications, atmospheric conditions (e.g., strong winds) may lead to rapid dispersion of a quenching agent released by a flame mitigation device. In other applications, atmospheric conditions may diminish the effectiveness of a quenching agent. For example, rain, hail, or snow might dilute or otherwise adversely affect the performance of a quenching agent. Accordingly, duct 661 may protect a quenching agent from adverse atmospheric conditions. In one embodiment, a sensor (not shown) may be provided to monitor one or more atmospheric conditions. The atmospheric condition sensor may be used to alter the amount of quenching agent to be released, depending on the atmospheric conditions. Such a sensor may also be used in an embodiment without a duct 661.
(33) As illustrated in
(34) Engineering standards may dictate the design of duct 661. For example, NFPA68-2007, promulgated by the National Fire Protection Association, requires means for calculating the effect of vent ducts placed downstream of explosion vents. A duct may increase the time for an explosion to reach atmospheric conditions, which may lead to a higher developed pressure within the equipment experiencing the explosion (e.g., enclosure 62). These effects may be offset by increasing the cross-sectional area of the vent and/or duct. In one embodiment, duct 661 is provided with a cross-sectional area at least as large as the vent 63 in enclosure 62. Alternatively, these effects may be offset by increasing the pressure rating of the equipment experiencing the explosion (e.g., enclosure 62). According to the present disclosure, releasing a quenching agent into the path of a flame may also be effective to mitigate these effects.
(35) Although
(36) The present disclosure may be applied to retrofit existing combustible material systems to have a flame mitigation system. For example, an agent release device may be positioned external to the existing system, in the projected path of the flame. The agent release device may be positioned external to an existing ducted or ductless system. The agent release device may be positioned external to an existing pressure release device or vent.
(37) In operation, a flame mitigation system according to the present disclosure has been demonstrated to substantially mitigate a flame emitted from an enclosure. A 100 cubic-foot vessel and a 32-inch nominal diameter explosion vent of low-inertia design (plastic film) was first provided without a flame mitigation system according to the present disclosure. A corn starch explosion generated within the vessel created a 12-foot diameter flame reaching 32 feet of horizontal trajectory from the vent. The same vessel was then provided with a flame mitigation device according to the present disclosure, which was configured to release sodium bicarbonate quenching agent into the flame emerging from the vent. By using a flame mitigation device according to the present disclosure, the flame diameter was reduced to 5 feet, and the horizontal reach of the flame was reduced to less than 10 feet. Other flame mitigation results may be achieved by implementing the various other embodiments of the present disclosure.
(38) A flame mitigation system according to the present embodiment may release a quenching agent into the pathway of a flame at any number of suitable trajectories as illustrated, for example, in
(39) As illustrated in
(40) As illustrated in
(41) As illustrated in
(42) The embodiments discussed to this point have disclosed a quenching agent being released either parallel or perpendicular to a flame's direction of travel. The present disclosure is not limited to that arrangement, however. In one embodiment, as illustrated in
(43) In addition to the direction of quenching agent release, it may be desirable to select the spray pattern of a released quenching agent. For example, a release point may be configured to emit a wider or narrower spray pattern depending on the anticipated size of flame or any other suitable parameter. In one embodiment, the spray pattern may be dictated by a characteristic, e.g., of the enclosure or atmosphere, sensed by a sensor (not shown).
(44) By selecting the direction and pattern of quenching agent release, an operator may also direct a quenching agent into an area outside of the direct path of a flame. For example, a quenching agent may be released into an area/volume in which a flame might otherwise expand. By controlling release of a quenching agent in such a manner, an operator may thus control the expansion of a flame without necessarily quenching the flame.
(45) Because the safety of a flame mitigation system may depend on the condition of its components, in one embodiment, a monitoring device may optionally be provided to monitor one or more such conditions. For example, a monitoring device (not illustrated) may be provided to supervise the condition of the quenching agent, agent release device(s), sensor(s), vent(s), and/or vent activation portion(s). Additionally or alternatively, a monitoring device may be provided to monitor one or more conditions inside or outside of the equipment experiencing an explosion. Such a monitoring devices are disclosed, for example, in co-owned U.S. Pat. No. 7,168,333 and U.S. Pub. No. 2009/0000406, the contents of each of which are hereby incorporated by reference in their entirety. A monitoring device may generate an alarm or other warning to alert a user as to an operating condition of the flame mitigation system and/or the equipment experiencing an explosion.
(46) While the above described embodiments of a flame mitigation system have been depicted as using a vent with a substantially flat activation portion, the disclosure is not intended to be limited to this particular structure. Therefore, alternative flame mitigation systems are intended to be within the scope of this disclosure, including all equivalent vents and pressure release devices, such as domed rupture disks. Additionally, while the above described embodiments of a flame mitigation system have been depicted as releasing a suppression agent in response to a signal from a sensor, the disclosure is not intended to be limited to any particular structure connecting the sensor to a flame mitigation device and/or suppression agent release point. Thus, while the sensor may be directly connected to the flame mitigation device and/or suppression agent release point, the sensor may alternatively connect to a CPU or other device, which in turn connects to the flame mitigation device and/or suppression agent release point. Accordingly, a signal from the sensor may be interpreted by the CPU, which may then trigger the flame mitigation device to release a suppression agent. Furthermore, the connections between sensor, flame mitigation device, suppression agent release point, and/or CPU, may be wireless. It is also contemplated that the present disclosure need not be limited to applications involving a flame “ball.” Rather, the concepts of the present disclosure may be used to mitigate other results of combustion, ignition, and/or pressure venting, including flames that propagate in different patterns and dust or vapor clouds that may not necessarily combust. Additionally, it is contemplated that individual features of one embodiment may be added to, or substituted for, individual features of another embodiment. Accordingly, it is within the scope of this disclosure to cover embodiments resulting from substitution and replacement of different features between different embodiments.
(47) The above described embodiments and arrangements are intended only to be exemplary of contemplated systems and methods. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein.