Ring lock mandrel and release mechanism

Abstract

A mandrel is disclosed for securely holding a screw bit during use, but allowing easy removal of the screw bit for replacement. The mandrel includes a socket having a chamber housing a locking mechanism such as a split-ring. The mandrel further includes a release mechanism such as one or more ears for moving the locking mechanism from a first position where the screw bit is held within the socket and a second position where the screw bit may be removed from the socket.

Claims

1. A method of releasably holding a bit within a distal end of a mandrel for a screwdriver, the bit including a bit groove, the method comprising: (a) defining a chamber within a socket of the mandrel, the chamber including a first section with cylindrical walls and a second section with conical walls having a smaller diameter than the cylindrical walls of the first section; (b) positioning an annular split-ring in the chamber, the annular split-ring capable of moving between the first and second sections, and the annular split-ring having a diameter in an unbiased position smaller than the diameter of the bit; (c) automatically locking the bit within the mandrel solely by inserting the bit into the mandrel until the annular split-ring positions within the bit groove, positioning the annular split-ring within the bit groove binding the bit within the socket by the split-ring engaging the bit groove and a conical wall of the second section upon attempted removal of the bit from the socket in the distal direction; and (d) exerting a first force on the split-ring by a release mechanism having at least a portion translationally mounted within at least one slot in the socket, the portion of the release mechanism mounted in within the at least one slot engaging the split ring upon linear sliding of the portion of the release mechanism engaging the split-ring to move the split-ring from the second section of the socket to the first section of the socket, the first force independent of and opposing a second force exerted on the split ring by the bit, movement of the split-ring to the first section allowing expansion and removal of the split-ring from the bit groove and removal of the bit from the socket upon a force in the distal direction.

2. The method of claim 1, wherein step (d) of exerting a first force on the split-ring by the release mechanism translationally mounted within at least one slot in the socket comprises the step of engaging the split-ring with at least one ear translationally mounted within at least one slot in the socket, the at least one ear moving the split-ring from the second section of the socket to the first section of the socket.

3. The method of claim 1, wherein step (d) comprises the step of engaging the split-ring with a release mechanism moving the split-ring from the second section of the socket to the first section of the socket.

4. The method of claim 3, wherein the release mechanism is manually biased to move the split-ring from the second section of the socket to the first section of the socket.

5. A method of releasably holding a bit within a chamber of a mandrel for a screwdriver, the bit including a bit groove, the method comprising: (a) positioning an annular split-ring in the chamber, the annular split-ring capable of moving between a first annular section having a first diameter and a second annular section having a second diameter smaller than the first diameter, and the annular split-ring having a diameter so as to fit within the bit groove in an unbiased position when the bit is inserted into the socket through the split-ring; (b) holding the bit within the socket by the split-ring engaging the bit groove and a wall of the second section upon attempted removal of the bit from the socket in the distal direction, the second section engaging the split-ring to keep the split ring engaged within the bit groove; and (c) allowing removal of the bit from the socket upon a first force biasing the split-ring into the first annular section, and a second force resulting from the attempted removal of the bit from the socket, the first force being independent from the second force, and the first force generated by engaging the split-ring with at least one ear translationally mounted within at least one slot in the socket, the at least one ear capable of moving the split-ring from the second section of the socket to the first section of the socket.

6. The method of claim 5, wherein the step (c) of biasing the split-ring from the second section of the socket to the first section of the socket allows expansion of the split-ring and removal of the split-ring from the bit groove, removal of the split-ring from the bit groove enabling removal of the bit from the socket.

7. A method of releasably holding a bit within a chamber of a mandrel for a screwdriver, the bit including a bit groove, the method comprising: (a) releasably holding the bit within the chamber by an annular split-ring in the chamber, the annular split-ring capable of moving between a first annular section having a first diameter and a second annular section having a second diameter smaller than the first diameter, and the annular split-ring having a diameter so as to fit within the bit groove in an unbiased position to hold the bit after insertion of the bit into the socket; and (b) moving the split-ring from the second section of the socket to the first section of the socket by a release mechanism, the release mechanism having at least a portion, translationally mounted within at least one slot in the socket, for engaging the split ring and exerting a force on the split ring independent of a force exerted on the split ring resulting from attempted removal of the bit from the socket, movement of the split-ring to the first section allowing expansion of the split-ring and removal of the split-ring from the bit groove, removal of the split-ring from the bit groove enabling removal of the bit from the socket.

8. The method of claim 7, further comprising the step of (c) of holding the bit within the socket by the split-ring engaging the bit groove and a wall of the second section upon attempted removal of the bit from the socket in the distal direction, the second section engaging the split-ring to keep the split ring engaged within the bit groove.

9. The method of claim 7, wherein the step (b) of moving the split-ring from the second section of the socket to the first section of the socket accomplished by a force exerted on the split-ring.

10. The method of claim 7, wherein step (b) of moving the split-ring from the second section of the socket to the first section of the socket by the release mechanism comprises the step of engaging the split-ring with at least one ear translationally mounted within at least one slot in the socket, the at least one ear capable of moving the split-ring from the second section of the socket to the first section of the socket.

11. The method of claim 7, wherein step (b) comprises the step of engaging the split-ring with a release mechanism moving the split-ring from the second section of the socket to the first section of the socket.

12. The method of claim 11, wherein the release mechanism is manually biased to move the split-ring from the second section of the socket to the first section of the socket.

13. A mandrel for a screwdriver, the mandrel having a chamber configured to hold a bit comprising a bit groove, the mandrel comprising: a first annular section having a first diameter; a second annular section having a second diameter smaller than the first diameter; an annular split-ring positioned within in the chamber, the annular split-ring capable of moving between the first and second annular sections, and the annular split-ring having a diameter so as to fit within the bit groove in an unbiased position when the bit is inserted into the socket through the split-ring; the annular split-ring configured to hold the bit within the socket by the split-ring engaging the bit groove and a wall of the second section upon attempted removal of the bit from the socket in the distal direction, the second section engaging the split-ring to keep the split ring engaged within the bit groove; and a release mechanism comprising a pair of tabs translationally mounted within at least one slot in the socket, the pair of tabs allowing removal of the bit from the socket by exerting a first force on the split-ring moving the split-ring from the second annular section into the first annular section against a second force resulting from the attempted removal of the bit from the socket, the first force being independent from the second force.

14. The mandrel of claim 13, wherein the release mechanism comprises at least one ear translationally mounted within at least one slot in the socket.

15. The mandrel of claim 14, wherein the at least one ear comprises a pair of ears.

16. The mandrel of claim 13, wherein movement of the split-ring to the first section expands the split-ring and removes the split-ring from the bit groove, removal of the split-ring from the bit groove enabling removal of the bit from the socket.

17. The mandrel of claim 13, wherein the release mechanism is manually actuated to move the split-ring from the second section of the socket to the first section of the socket.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present technology will now be described with reference to the following drawings.

(2) FIG. 1 is a prior art view of a mandrel holding a screw bit.

(3) FIG. 2 is a portion of a screwdriver including a mandrel according to the present technology.

(4) FIG. 3 is an exploded perspective view of a drive assembly including a mandrel according to the present technology.

(5) FIG. 4 is a partially assembled perspective view of a drive assembly including a mandrel according to the present technology.

(6) FIG. 5 is a cross-sectional view of a socket of a mandrel according to the present technology

(7) FIG. 6 is an end view of a socket of a mandrel according to the present technology.

(8) FIG. 7 is an end view of a socket and a split-ring of a mandrel according to the present technology.

(9) FIG. 7A is a side view of a split-ring according to an embodiment of the present technology.

(10) FIG. 8 is an end view of a socket, split-ring and cover of a mandrel according to the present technology.

(11) FIG. 9 is a perspective view of an end of the mandrel according to the present technology without a bit and with the cover in an unbiased position.

(12) FIG. 10 is a cross-sectional view of an end of the mandrel according to the present technology without a bit and with the cover in an unbiased position.

(13) FIG. 11 is a perspective view of an end of the mandrel according to the present technology without a bit and with the cover in a translated position.

(14) FIG. 12 is a cross-sectional view of an end of the mandrel according to the present technology without a bit and with the cover in a translated position.

(15) FIG. 13 is a cross-sectional view of an end of the mandrel according to the present technology with a bit and with the cover in an unbiased position.

(16) FIG. 13A is a side view of a bit according to an embodiment of the present technology.

(17) FIG. 14 is a cross-sectional view of an end of the mandrel according to the present technology with a bit pulled distally and with the cover in an unbiased position.

(18) FIG. 15 is a cross-sectional view of an end of the mandrel according to the present technology with a bit pulled distally and with the cover in a translated position.

(19) FIG. 16 is an exploded perspective view of an alternative embodiment of the present technology including a separated release mechanism.

DETAILED DESCRIPTION

(20) The present technology will now be described with reference to FIGS. 1 through 16 which in embodiments relate to a mandrel for securely holding a screw bit during use, but allowing easy removal of the screw bit for replacement. It is understood that the present technology may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the technology to those skilled in the art. Indeed, the technology is intended to cover alternatives, modifications and equivalents of these embodiments, which are included within the scope and spirit of the technology as defined by the appended claims. Furthermore, in the following detailed description of the present technology, numerous specific details are set forth in order to provide a thorough understanding of the present technology. However, it will be clear to those of ordinary skill in the art that the present technology may be practiced without such specific details.

(21) FIG. 2 shows a cross-sectional view of a power screwdriver 100 including an axial drive assembly 102 with a mandrel 104 according to embodiments of the present technology at a distal end of the drive assembly 102. The details of the screwdriver 100 apart from axial drive assembly 102 are not critical to the present invention. The screwdriver may in general include a variety of mechanisms for rotating axial drive assembly 102 and translating axial drive assembly 102 so that a screw bit 106 engaged within mandrel 104 is able to drive a screw 108 into a workpiece W. While embodiments of the present technology are adapted for use on a power screwdriver 100 such as shown in FIG. 2, it is understood that the mandrel 104 as described below may be adapted for use on a manual, hand-driven screwdriver in further embodiments.

(22) FIG. 3 shows an exploded perspective view of the axial drive assembly 102. The axial drive assembly includes mandrel 104 and a drive shaft 110 for transmitting torque and translational forces from the screwdriver 100 to the mandrel 104. The mandrel 104 includes cylindrical base 112 fitting together with a cylindrical cover 114. The mandrel 104 further includes a socket 118 and a locking mechanism which in embodiments may be split-ring 120. Referring to FIG. 3 and the further perspective view of FIG. 4, the socket 118 fixedly mounts to the drive shaft 110. As explained below, the socket 118 includes an annular chamber in which the split-ring 120 is held.

(23) A release mechanism in the form of the cylindrical cover 114 fits over a portion of the cylindrical base 112 so that the base 112 and cover 114 are fixed with respect to each other. The base 112 and cover 114 are both circumjacent around the outer periphery of socket 118 with an end 118a of socket 118 being generally coplanar with an end 114a of cover 114. This relationship is shown more clearly for example in FIGS. 10, 13 and 14 described below. The socket end 118a includes a pair of slots 126 open to the end 118a and extending in a direction parallel to a central axis 122 of mandrel 104. The slots 126 (only one of which is numbered in FIGS. 3 and 4) may be oriented 180° apart from each other in a wall of socket 118. In further embodiments there may be more than two slots 126, such as for example four slots oriented 90° from each other. The slots 126 may extend for example ¼ inch from socket end 118a, though this distance may be more or less in further embodiments.

(24) The socket 118 may for example be formed of steel, and may have a central bore sized to receive a bit as explained below. The socket 118 may have a second end, opposite end 118a, with a bore to securely affix socket 118 to shaft 110 so that torque and translational force on shaft 110 are transmitted to socket 118. The walls of the socket may for example be 0.072 inches thick. The material from which socket 118 is formed, and the wall thicknesses of socket 118, may both vary from that described above in further embodiments.

(25) Cylindrical cover 114 includes a biasing mechanism which in embodiments may be a pair of ears 130 in end 114a. The ears 130 may be oriented 180° apart from each other in end 114a and may extend inward toward axis 122 of cover 114, generally at a right angle to the cylindrical walls forming the cover 114. In further embodiments, there may be more than two ears 130, such as for example four ears oriented 90° from each other. When assembled as explained below, the ears 130 are received within slots 126. The base 112 and cover 114 may be pinned to the shaft 110 by a fastener (not shown) so as to be able to translate over the socket 118, along axis 122, a distance generally equal to the length of slots 126 in socket 118. A spring 132 biases the base 112 and cover 114 to a distal position where the end of cover 114 is generally coplanar with the end of socket 118. As used herein, “distal” is closer to socket end 118a and “proximal” is further way from socket end 118a.

(26) The base 112 may for example be formed of steel, and may have a central bore sized to fit snugly over the socket 118 while still being capable of freely translating over socket 118 along the central axis 122. The cover 114 may for example be formed of aluminum, and may have a central bore sized to fit snugly over the base 112. The walls of the cover 114 may for example be 0.027 inches thick. The material from which the base 112 and cover 114 are formed, as well as the wall thicknesses of these components, may both vary from that described above in further embodiments. In other embodiments, the base 112 and cover 114 may be formed of a unitary construction.

(27) FIG. 5 shows a cross-section of socket 118 along a view parallel to axis 122. The socket 118 includes an internal bore 140 which opens up to a wider annular chamber 142 toward the distal end 118a of the socket 118. As noted above, the bore 140 may be sized to snugly receive a screw bit as explained below. Furthermore, in order to transfer torque from the socket to the bit, the bore may have a non-circular shape matching the non-circular shape of the bit. FIG. 6 is a cross-sectional view of socket 118 in a plane perpendicular to axis 122. In the example shown, bore 140 may have a hexagonal cross-section which matches a cross-section of the screw bit. The bore 140 and bit may have other cross-sectional shapes in further embodiments, such as for example octagonal.

(28) Annular chamber 142 includes a first cylindrical section 142a and a second conical section 142b. The cylindrical section 142a is defined along its axial length (parallel to central axis 122) by constant-diameter interior walls of the socket 118. The conical section 142b is defined along its axial length (parallel to central axis 122) by decreasing-diameter interior walls of the socket 118. Thus, the diameter of conical section 142b gets smaller closer to the distal end 118a of socket 118. The slots 126 are formed in the socket end 118a so as to extend through both the conical section 142b and the cylindrical section 142a as shown.

(29) The cylindrical section 142a is sized so that the split-ring 120 fits therein as explained below. The conical section 142b has a range of diameters along its axial length so that, at some point along the axial length, the diameter is smaller than the diameter of split-ring 120 when engaged within a slot in the bit. These size relationships of the portions of the chamber 142 to the diameters of the split-ring 120 are also explained below.

(30) FIG. 7 shows the cross-sectional view of the socket 118 as in FIG. 6, but further shows the split-ring 120 seated within the chamber 142. As shown in FIG. 7A, the split-ring 120 is so named because it is split and includes an overlap or gap allowing the diameter of the split-ring to expand, for example when the bit is received through the split-ring as explained below.

(31) FIG. 8 shows the cross-sectional view as in FIG. 7, but further shows the cover 114 circumjacent about the socket 118. The ears 130 of cover 114 extend toward a center of the socket so that a distance between opposed ends of the ears 130 is smaller than a diameter of the split-ring 120.

(32) An operation of the mandrel 104 according to the present technology will now be explained with reference to the perspective and cross-sectional views of FIGS. 9-15. In general, the present technology provides a mandrel that effectively secures a bit within the mandrel during use, and prevents the mandrel from being removed by a pulling action alone. In order to remove the bit from the mandrel, the pulling action is accompanied by a secondary action, which actions together allow easy removal of the bit from the mandrel.

(33) The perspective and cross-sectional views of FIGS. 9 and 10 show a distal end of mandrel 104 including cover 114 and socket 118 at rest and without a screw bit. The split-ring 120 is seated within the cylindrical section 142a and the ears 130 are generally coplanar with socket end 118a.

(34) FIGS. 11 and 12 show perspective and cross-sectional views as in FIGS. 9 and 10. However, in FIGS. 11 and 12, the cover 114 has been moved proximally relative to socket 118 in the direction of arrow A against the biasing force of spring 132 (FIGS. 3 and 4). As a result, the ears 130 engage split-ring 120 to bias the split-ring 120 proximally within chamber 142. The movement of cover 114 proximally is performed manually by a user, and may be considered a “secondary action” as that term is used herein. The diameter of bore 140 is provided relative to the diameter of the split-ring 120 so that the split-ring 120 is prevented from moving proximally into bore 140 and is maintained within chamber 142.

(35) FIG. 13 is a cross-sectional view as in FIG. 10. However, the view of FIG. 13 further shows a screw bit 150 engaged within the bore 140 and chamber 142. As seen for example in FIG. 13A, an embodiment of the screw bit 150 includes an annular groove 152 around a circumference of the bit. The screw bit 150 is shown in phantom within the socket in socket 118 in FIGS. 13 and 14 to allow clear illustration of the operation of the components of mandrel 104 to securely hold and release the bit 150. When the bit 150 is inserted into the socket 118, the bit extends through the split-ring 120. In an unbiased condition, the diameter of the split-ring 120 is slightly smaller than the diameter of the bit 150. The split-ring 120 expands to receive the bit 150 and fits tightly around the bit 150.

(36) When the bit 150 is inserted to its full extent, the bit groove 152 aligns with the split-ring 120 within the cylindrical portion 142b of chamber 142. This is the position shown in FIG. 13. Engaged within both the bit groove 152 and cylindrical portion 142a, the split-ring 120 holds the bit 150 in place for driving screws into workpieces under a torque and translational load exerted by screwdriver 100.

(37) FIG. 14 shows a cross-sectional view as in FIG. 13, with the change that a force is exerted on the screw bit 150 in the distal direction, attempting to remove the bit 150 from the mandrel 104. The split-ring 120, engaged within bit groove 152, moves distally with the bit 150. At some point during the distal movement, the split-ring 120 engages against a conical sidewall in conical section 142b, as shown in FIG. 14. The amount of distal motion which may take place from FIG. 13 to FIG. 14 may be small, such as for example ⅛th inch, though it may be smaller or larger in further embodiments.

(38) Once the split-ring 120 engages the conical sidewall of conical section 142b, any further distal force on screw bit 150 wedges the split-ring 120 more tightly within the bit groove 152, and further prevents the bit from being withdrawn from the mandrel 104.

(39) FIG. 15 shows a cross-sectional view of the distal end of mandrel 104 including the screw bit 150 as in FIG. 14. In this illustration, the user has performed the secondary action of pulling the cover 114 proximally (as in FIG. 12). As a result, the ears 130 engage the split-ring 120 and pull it proximally away from conical section 142b and into cylindrical section 142a. With the split-ring 120 held in the cylindrical section 142a by ears 130, the split-ring 120 is free to expand radially out of the bit groove 152. Thus, the action of pulling the bit 150 distally with a force sufficient to expand the split-ring 120, when accompanied by the secondary action of moving the cover proximally, will allow the bit 150 to be freely removed from the mandrel 104.

(40) A split-ring has been described above as the locking mechanism which moves within chamber 142 so as to bind the bit 150 within the mandrel 104 (when the ring is in a distal position), and to allow removal of the bit 150 from the mandrel (when placed in the proximal position by the ears 130). In further embodiments, it is understood that other locking mechanisms may be provided within the socket 118 to affect the same operation. For example, instead of split-ring 120 in an annular chamber 142, the locking mechanism may be a ball-lock mechanism where a ball is mounted in an annular chamber. Instead of an annular chamber, which extends radially 360° around the central axis 122, a notch may be provided, which extends for example 10°-20° around the central axis 122, big enough to house the ball-lock. In this example, the ball-lock would reside in the slot. If attempt to pull the screw bit out is made without the secondary action, the ball-lock would wedge in the bit groove 152 and against the conical wall of conical section 142b. However, upon the secondary action of moving the cover proximally, an ear 130 can engage the ball and move it back to a larger diameter section, whereupon the screw bit 150 may be removed. Other mechanisms are contemplated.

(41) In the embodiments described above, the release mechanism (cover 114) was affixed to the axial drive assembly 102. However, in a further embodiment shown in FIG. 16, the release mechanism may be separate from the axial drive assembly. In this embodiment, the socket 118, socket end 118a, split-ring 120 and bit 150 as shown in the exploded perspective view of FIG. 16 may be as described above. The bit 150 may be inserted into the socket 118, whereupon the bit 150 is held in the socket by the ring engaging within the bit groove 152 and held therein by annular chamber 142 (shown and described above with respect to FIGS. 13 and 14. In order to release the bit in the embodiment of FIG. 16, a release mechanism in the form of plate 160 is slid over end 118a of socket 118. The plate 160 includes a pair of ears 130 mounted in an opening 162. The ears 130 operate as described above. In particular, when the plate 160 is slid over end 118a, the ears 130 of plate 160 engage within slots 126 in end 118a to bias the split-ring 120 distally within the chamber 142. At that point, the bit 150 may be removed.

(42) The shape of plate 160 may vary in embodiments, with the provision that it include ears 130, or similarly defined structures, that are capable of engaging within slots 126 to bias the split-ring 120 distally.

(43) The foregoing detailed description of the technology has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the technology and its practical application to thereby enable others skilled in the art to best utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claims appended hereto.