Adjusting of air-fuel ratio of a two-stroke internal combustion engine
09759127 · 2017-09-12
Assignee
Inventors
Cpc classification
F02D41/1454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/0053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1488
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
To meet stringent emission standards and improve performance of two-stroke crankcase-scavenged engines, the muffler (13) of the engine is provided with mixing means (130, 31) for mixing the exhaust gases (42) resulting from the mixture participating in combustion and gases resulting from scavenging, so that a substantially homogenous gaseous mixture is formed within the muffler (13), and means (81) for sensing oxygen concentration is located in the homogeneous gaseous mixture and are configured to provide an output value to a control unit (80) for controlling supply of fuel to the engine and thereby the air-fuel ratio in the combustion chamber (41). The muffler (13) suitably is provided with a catalytic element (140), preferably a three-way catalyst. The engine (1) preferably is a stratified charge engine.
Claims
1. A method of adjusting an air-fuel ratio of a two-stroke crankcase-scavenged stratified internal combustion engine of a handheld power tool, the air-fuel ratio being adjusted in a fuel supply section, and the fuel supply section including a control unit for adjusting said air-fuel ratio; the engine producing exhaust gases including gases resulting from an air-fuel mixture participating in combustion and additional gases resulting from scavenging; the method comprising: providing a fresh air flow through an air inlet into scavenging ducts of the two-stroke crankcase-scavenged stratified internal combustion engine, the fresh air flow being substantially free from fuel; providing an oxygen content sensing means in a substantially homogenous mixture of said exhaust gases, and the method further comprising: a) detecting an actual value of the oxygen content sensing means; b) comparing the actual value to a target value; c) adjusting the air-fuel ratio in response to said comparison to reduce the difference between the target value and the actual value; d) detecting at least one engine parameter; e) for certain first conditions with respect to said at least one engine parameter performing a) to c), said first conditions occurring at least during periods; f) for certain second conditions with respect to said at least one engine parameter, replacing a), b) and c), with g); g) using a fuel map for determining a desired air-fuel ratio, and adjusting the air-fuel ratio in response to said fuel map, thereby providing for a smooth shifting between an open-loop fuel map mode using the fuel map and a closed-loop feedback control mode using the actual value of the oxygen content sensing means for regulating the desired air-fuel ratio.
2. The method as claimed in claim 1, including repetition of a) to c).
3. The method as claimed in claim 1, including repetition of a) to g).
4. The method as claimed in claim 1, wherein said at least one engine parameter includes at least one of an engine speed, or an engine load, or a temperature.
5. The method as claimed in claim 1, wherein g) is prosecuted if no actual value is detected in d).
6. The method as claimed in claim 1, wherein a muffler is directly mounted to an exhaust port of a cylinder of the engine.
7. The method as claimed in claim 6, further comprising guiding the exhaust gases through an exhaust gas duct to the muffler, and arranging a mixing means within the muffler, the mixing means enabling mixing of the exhaust gases so as to achieve the substantially homogenous mixture in at least a portion of the muffler.
8. The method as claimed in claim 7, wherein the muffler is provided with an inlet opening for receiving an exhaust gas flow of said exhaust gases, which flow has a direction at said opening, and the mixing means is a wall, an aperture, a net or a grid, and the exhaust gas flow is exposed to said structure, and the structure is configured so as to make at least a portion of the exhaust gas flow divert from said direction.
9. The method as claimed in claim 6, wherein the oxygen content sensing means is a lambda sensor, which is located in the substantially homogenous mixture in the muffler.
10. The method as claimed in claim 6, further comprising providing at least one catalytic element in the muffler.
11. The method as claimed in claim 10, wherein the catalytic element is a three-way catalyst.
12. The method as claimed in claim 1, further comprising performing the adjustment of the air-fuel ratio in c) by reducing or increasing the air-fuel ratio by adjusting the fuel supply of the engine.
13. The method as claimed in claim 12, further comprising adjusting the fuel supply by having the control unit control a fuel valve.
14. The method as claimed in claim 1, wherein the adjustment of air-fuel ratio in c) also depends on at least one other parameter.
15. The method as claimed in claim 1, wherein the target value is a lambda value near 1.
16. The method as claimed in claim 1, wherein the desired air-fuel ratio corresponds to a lambda value within a range 0.7 to 0.95 in a combustion chamber of the engine.
17. A method of adjusting an air-fuel ratio of a two-stroke crankcase-scavenged stratified internal combustion engine of a handheld power tool, the air-fuel ratio being adjusted in a fuel supply section, and the fuel supply section including a control unit for adjusting said air-fuel ratio; the engine producing exhaust gases including gases resulting from an air-fuel mixture participating in combustion and additional gases resulting from scavenging; the method comprising: providing a fresh air flow through an air inlet into scavenging ducts of the two-stroke crankcase-scavenged stratified internal combustion engine, the fresh air flow being substantially free from fuel; guiding the exhaust gases through an exhaust gas duct to a muffler, the muffler being directly mounted to an exhaust port of a cylinder of the engine; arranging a mixing means within the muffler, the mixing means enabling mixing of the exhaust gases so as to achieve a substantially homogenous mixture in at least a portion of the muffler; and providing an oxygen content sensing means in the substantially homogenous mixture of said exhaust gases, and the method further comprising: a) detecting an actual value of the oxygen content sensing means; b) comparing the actual value to a target value; and c) adjusting the air-fuel ratio in response to said comparison to reduce the difference between the target value and the actual value.
18. The method as claimed in claim 17 even further comprising one of a closed-loop feedback control mode, which includes a), b), c), d), and e), and an open-loop fuel map mode, which includes d), f), and g), wherein d), e), f), and g) comprise: d) detecting at least one engine parameter, e) for certain first conditions with respect to said at least one engine parameter performing a) to c), said first conditions occurring at least during periods; f) for certain second conditions with respect to said at least one engine parameter, replacing a), b) and c), with g); g) using a fuel map for determining a desired air-fuel ratio, and adjusting the air-fuel ratio in response to said fuel map, thereby providing for a smooth shifting between the open-loop fuel map mode using the fuel map and the closed-loop feedback control mode using the actual value of the oxygen content sensing means for regulating the desired air-fuel ratio.
19. The method as claimed in claim 18, including repetition of a) to g).
20. The method as claimed in claim 17, including repetition of a) to c).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention will be described in more detail with reference to preferred embodiments and the appended drawings.
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MODE(S) FOR CARRYING OUT THE INVENTION
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(12) In the schematic drawing
(13) From the crankcase, the mixture 40 is carried through one or several scavenging passages 47 up to the engine combustion chamber 41. The chamber is provided with a spark plug igniting the compressed air-fuel mixture. Exhausts 42 exit through the exhaust port 43 and through the muffler 13. All these features are entirely conventional in an internal combustion engine and for this reason will not be described herein in any closer detail. The engine has a piston 6 which by means of a connecting rod 11 is attached to a crank portion 12 equipped with a counter weight. In this manner the crank shaft is turned around. In
(14) Although the indirect fuel supply system shown in
(15) An electronic control unit (ECU) 80 is provided for adjusting the air-fuel ratio in the combustion chamber 41 of the engine 1 by at least controlling the amount of fuel supplied to the engine 1. In the shown embodiment, the control is carried out by the control unit 80 that opens and closes a fuel valve, not shown, in the fuel supply system. The fuel valve may be a bistable two-position valve. The muffler 13 is provided with a means 81 for sensing oxygen concentration in the exhaust gas, and the means 81 is configured to provide an output value to the control unit 80.
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(17) Furthermore, the cylinder 5 is equipped with an intake passage 2, through which the air/fuel mixture is supplied to the cylinder from a carburetor (not illustrated in
(18) In addition, as described above, the cylinder has at least one scavenging passage 47 (
(19) In
(20) From the crankcase, the air-fuel mixture is carried through one or several scavenging ducts 47, 47′ up to the combustion chamber, when the piston is in a low position. The scavenging ducts 47, 47′ each have at least one scavenging port 48, 48′ that opens into the cylinder. The scavenging ducts 47, 47′ connect the scavenging ports 48, 48′ to the crankcase. The scavenging ducts 47, 47′ can be arranged radially outwards from the cylinder in the conventional way, or, as shown in
(21) During running of the engine 1, which will not be described in closer detail here, the additional air ports 46, 46′ will connect to the scavenging ports 48, 48′ via a recess 49, 49′ in the piston at certain piston positions, i.e. the connection is piston controlled. This recess is illustrated as a dashed rectangle 49 in
(22) Consequently, in a two-stroke crankcase-scavenged engine 1, where additional air is supplied to at least one scavenging duct 47 during an upward stroke of the engine piston 6, the supply to said scavenging duct 47 is controlled by a piston ported valve 6, 46, 46′, 48, 48′, 49, 49′, 47, 47′, 45, and the state, i.e. open or closed, of the valve 6, 46, 46′, 48, 48′, 49, 49′, 47, 47′, 45 depends on position of the engine piston 6.
(23) In the embodiment shown in
(24) The catalytic element 140 preferably is a three-way catalyst. A three-way catalytic converter has three simultaneous tasks: 1. Reduction of nitrogen oxides to nitrogen and oxygen: 2NO.sub.x.fwdarw.xO.sub.2+N.sub.2 2. Oxidation of carbon monoxide to carbon dioxide: 2CO+O.sub.2.fwdarw.2CO.sub.2 3. Oxidation of unburnt hydrocarbons (HC) to carbon dioxide and water: C.sub.xH.sub.2x+2+[(3x+1)/2]O.sub.2.fwdarw.xCO.sub.2+(x+1)H.sub.2O
(25) Three-way catalysts are efficient when the engine is operated within a narrow band of air-fuel ratios near stoichiometry, such that the exhaust gas oscillates between rich (excess fuel) and lean (excess oxygen) conditions. However, conversion efficiency falls very rapidly when the engine is operated outside of that band of air-fuel ratios. Under lean engine operation, there is excess oxygen and the reduction of NO.sub.x is not favored. Under rich conditions, the excess fuel consumes all of the available oxygen prior to the catalyst, thus only stored oxygen is available for the oxidation function. Closed-loop control systems are necessary because of the conflicting requirements for effective NO.sub.x reduction and HC oxidation. The control system must prevent the NO.sub.x reduction catalyst from becoming fully oxidized, yet replenish the oxygen storage material to maintain its function as an oxidation catalyst. Therefore, engines fitted with 3-way catalytic converters generally are equipped with a computerized closed-loop feedback fuel supply system using one or more oxygen sensors.
(26) In addition to the catalytic element 140, the muffler 13 houses mixing means 130, 131;136 that enables mixing of the exhaust gases 42 so as to achieve the homogenous mixture in at least a portion of the muffler 13. The mixing means is a structure, which includes a grid 136 (
(27) Further, as is shown in
(28) The oxygen concentration sensing means is a conventional lambda sensor 81, and a detailed description thereof is superfluous. For instance a Zirconia, e.g. the oxygen sensor LSM 11 from Bosch, or Titania sensor could be used. The sensor protrudes into the flow of exhaust gases resulting from an air-fuel mixture participating in combustion and additional gases resulting from scavenging and is designed such that the combined gases flow around one electrode, while the other electrode is in contact with the outside air (atmosphere). Measurements are taken of the residual oxygen concentration in the combined exhaust gas. The catalytic effect of the electrode surface at the exhaust gas end of the sensor produces a step-type sensor-voltage profile in the area around λ=1. If desired, the active sensor ceramic (which may be a solid ZrO.sub.2 solid electrolyte) may be heated from inside by means of a ceramic tungsten heater, so that the temperature of the sensor ceramic is maintained above the 350° C. function limit irrespective of the exhaust gas temperature. However, in the present application generally no such heating is required.
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(31) Thus, the present invention provides a method of adjusting an air-fuel ratio of a two-stroke crankcase-scavenged internal combustion engine 1, in which the air-fuel ratio is adjusted in a fuel supply section 8 such as a carburetor or a fuel-injection system, and the fuel supply section 8 includes a control unit 80 for adjusting said air-fuel ratio, and the engine 1 produces exhaust gases 42 including gases resulting from an air-fuel mixture participating in combustion and additional gases resulting from scavenging. In accordance with the present invention, the method comprises the step of providing an oxygen content sensing means 81 in a substantially homogenous mixture of said exhaust gases and the method further includes the steps of: a) detecting an actual value of the oxygen concentration sensing means 81; b) comparing the actual value to a target value; and c) adjusting the air-fuel ratio in response to said comparison to reduce the difference between the target value and the actual value.
(32) Preferably the method includes repetition of the steps a) to c).
(33) Useful additional steps are: d) as a first step detecting at least one engine parameter, e) for certain first conditions with respect to said at least one engine parameter performing steps a) to c), said first conditions occurring at least during periods; f) for certain second conditions with respect to said at least one engine parameter, replacing at least step c), and preferably steps a), b) and c), by step g); g) using a fuel map for determining a proper air-fuel ratio, and adjusting the air-fuel ratio in response to said fuel map.
(34) Preferably the method includes repetition of the steps a) to g).
(35) The at least one engine parameter may include engine speed and/or engine load and/or a temperature and/or opening angle of a throttle valve or suitably the position of a throttle valve shaft. It is suitable to calibrate the fuel map during run, so as to provide for a smooth shifting between a mode using the fuel map and a mode using the actual value of the oxygen concentration sensing means 81 for regulating the desired air-fuel ratio. Preferably, step g) is also prosecuted if no actual value was detected in step d).
(36) In addition, it is suitable that adjustment of air-fuel ratio in step d) also depends on at least one other parameter, such as engine speed or temperature, and preferably, in certain conditions, such as a certain speed range, further includes adjusting the air-fuel ratio such that a mean actual value is greater than the target value, and in certain other conditions, the mean actual value is less than said target value.
(37) Whereas the invention has been shown and described in connection with the preferred embodiments thereof it will be understood that many modifications, substitutions, and additions may be made which are within the intended broad scope of the following claims. As an example, although the preferred embodiment of the present invention above is described with reference to a chainsaw, the invention can also be applied to other handheld power tools. From the foregoing, it can be seen that the present invention accomplishes the stated object of the invention.
INDUSTRIAL APPLICABILITY
(38) The present invention is applicable for reducing exhaust emissions from a handheld power tool, such as a chainsaw, having a two-stroke crankcase-scavenged engine, such as a stratified charge two-stroke crankcase-scavenged engine.