MICROFLUIDIC DEVICE WITH DEP ARRAYS
20220040696 · 2022-02-10
Inventors
- Heather MURTON (Newcastle Upon Tyne, Tyne and Wear, GB)
- Lothar SCHMID (Newcastle Upon Tyne, Tyne and Wear, GB)
- Eduardo BOADA (Newcastle Upon Tyne, Tyne and Wear, GB)
Cpc classification
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/025
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/26
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/12
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/04
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/0668
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/0647
PERFORMING OPERATIONS; TRANSPORTING
B03C5/026
PERFORMING OPERATIONS; TRANSPORTING
B03C5/005
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Microfluidic device having a plurality of microfluidic channels and corresponding dielectrophoresis (DEP) electrode arrays, each channel arranged to direct fluid over a DEP electrode array such that in use target particles are manipulated by the DEP electrode array. The device also has a first connection point and second connection point for connecting the device to an alternating current source, a first input of each DEP electrode array connected to the first connection point via the first conductor and second input of each DEP electrode array connected to the second connection point via the second conductor. A resistance of the first conductor between the first input of each electrode and the first connection point, and a resistance of the second conductor between the second input of each electrode and the second connection point is substantially at least an order of magnitude less than a total resistance of the connected electrode arrays.
Claims
1. A microfluidic device comprising: a plurality of microfluidic channels and a plurality of corresponding dielectrophoresis (DEP) electrode arrays, wherein each microfluidic channel is configured to direct fluid over a DEP electrode array, and at least one first connection point and at least one second connection point configured to connect the microfluidic device to an alternating current source, wherein: a first input of each DEP electrode array is connected to the first connection point via a first conductor, and a second input of each DEP electrode array is connected to the second connection point via a second conductor, and an electrical resistance of the first conductor between the first input of each electrode and the first connection point, and an electrical resistance of the second conductor between the second input of each electrode and the second connection point is substantially at least an order of magnitude less than a total electrical resistance of the connected electrode arrays.
2. The microfluidic device according to claim 1, wherein each DEP electrode array is associated with only one microfluidic channel.
3. The microfluidic device according to claim 1, wherein the DEP electrode arrays are electrically connected in parallel.
4. The microfluidic device according to claim 1, wherein the first connection point and second connection points are the only connection points on the device.
5. The microfluidic device according to claim 1, wherein the DEP electrode arrays each comprise an interdigitated electrode (IDE) array.
6. The microfluidic device according to claim 5, wherein each IDE array comprises a first set of electrodes comprising 5 to 40 electrodes interdigitated with a second set of electrodes comprising 5 to 40 electrodes.
7. The microfluidic device according to claim 5, wherein each IDE array is approximately 2 mm to 8 mm long.
8. The microfluidic device according to claim 7, wherein each IDE array is operable to generate an average electric field of approximately 80 kV/m RMS.
9. The microfluidic device according to claim 1, wherein the DEP electrode arrays each have a resistance of 1.6-2.4 kΩ.
10. The microfluidic device according to claim 1, wherein the device is a microfluidic cassette insertable in a corresponding analysis device.
11. The microfluidic device according to claim 1, comprising at least two DEP electrode arrays
12. The microfluidic device according to claim 1, wherein the first and second conductors comprise conducting leads.
13. The microfluidic device according to claim 12, wherein the conducting leads comprise conducting material deposited on a substrate.
14. The microfluidic device according to claim 13, wherein each of the conducting leads comprise one or more internal gaps absent conducting material to increase an edge-length of the conducting leads.
15. The microfluidic device according to claim 13, wherein the conducting material comprises gold, nickel platinum or aluminium.
16. The microfluidic device according to claim 1, wherein the target particles are target cells.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings where like parts are provided with corresponding reference numerals and in which:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042]
[0043] The arrangement 101 comprises a first electrode array 102, second electrode array 103 and third electrode array 104. Each electrode array comprises an interdigitated electrode (IDE) array. In a typical implementation, more electrode arrays may be used (for example 32 parallel channels each with its own electrode array—each channel being 2 mm in width—gives an appropriate footprint for a POC device), but for clarity only three are shown in
[0044] Whilst the figures show a linear interdigitated electrode array, it would be understood that arrays of differing physical conformations could be used, for example interdigitated spiral electrodes could be used.
[0045] The first, second and third electrode arrays 102, 103, 104 are connected via conducting leads to a connection point provided by a first supply pad 105 and a further connection point provided by a second supply pad 106. In use, the supply pads are connected to an alternating current source 107.
[0046] The first, second and third electrode arrays 102, 103, 104 are connected in parallel. More specifically, the first supply pad 105 is connected to a first input of the first electrode array 102, to a first input of the second electrode array 103 and to a first input of the third electrode array 104, via a first conducting lead 108. The first conducting lead 108 includes a main branch 108a which is common to all of the electrode arrays; a first sub-branch 108b which connects with the first input of the first electrode array 102; a second sub-branch 108c which connects with the first input of the second electrode array 103, and a third sub-branch 108d which connects with the first input of the third electrode array 104. The second supply pad 106 is connected to a second input of the first electrode array 102, to a second input of the second electrode array 103 and to a second input of the third electrode array 104, via a second conducting lead 109. The second conducting lead 109 includes a main branch 109a which is common to all of the electrode arrays; a first sub-branch 109b which connects with the second input of the first electrode array 102; a second sub-branch 109c which connects with the second input of the second electrode array 103, and a third sub-branch 109d which connects with the second input of the third electrode array 104.
[0047] In use, the arrangement shown in
[0048]
[0049] In operation, an alternating current is applied to the supply pads 207, 208. The alternating current propagates through the first and second conducting lead establishing an alternating electric field at each DEP bed 209, 210, 211. Fluid, containing target particles, flows through each of the microfluidic channels. Assuming that the voltage and frequency of the alternating current is selected correctly, as target particles pass through each DEP bed, they are attracted to the electrode due to the dielectrophoresis effect and held within the DEP bed.
[0050] In one example, the device is arranged to target M. tuberculosis cells and to concentrate them for visualisation and further processing. In such an arrangement, the electrode arrays are typically have 20 pairs of electrode fingers, with the array having a bed width of 2.7 mm to cross a 2 mm channel and a total length of approximately 4 mm (each electrode finger width and spacing between fingers being 50 microns) and the AC supply provides a peak to peak voltage of approximately 12V (4V RMS) at a frequency of 10 MHz which generates an average field of 80 kV/m RMS.
[0051] When looking at M. tuberculosis the sample fluid is typically sputum from a human subject (although it would be understood that a wide range of cells could be targeted and other biological sample material could be used including resuspended swab material, blood, plasma, saliva etc.) which has been subject to pre-processing such as thinning with buffers and de-salting.
[0052] In this way, processing and/or analysis of the fluid can be performed. For example, if each target particle is tagged with a fluorescent marker, the number of target particles trapped or held in each DEP bed after a predetermined amount of flow time can be assessed by visual inspection using optical equipment such as a microscope (not shown).
[0053] Alternatively, or additionally, once the fluid containing the target particles has passed through the device and the target particles are held in the DEP beds, a second fluid can be passed through the microfluidic channels whilst the alternating current is reduced or switched off. The target particles are thus released into the second fluid which can be flushed into a further chamber (not shown) for further processing or analysis or eluted from the device. This provides a more concentrated sample for downstream processing such as lysis, PCR (polymerase chain reaction) and nucleic acid detection.
[0054] For accurate analysis of the target particles, particularly for analysis that involves estimating the volume of target particles in a fluid sample, it is important that the DEP bed operate consistently. That is, the dielectrophoresis effect is consistent so that each DEP bed attracts and holds target particles to the same degree. For consistent operation of each DEP bed it is important to ensure that the difference in the electric field produced by each electrode array is minimised.
[0055] As can be understood with reference to
[0056] The further an electrode from the supply pads, the further the alternating current must propagate through conducting material before it reaches the electrode. Thus, the total resistance between the supply pads and the electrodes progressively increase as the electrodes increase in distance from the supply pads. This difference in resistance means that the voltage at each electrode array, and thus electric field produced at each DEP bed, is different. Therefore, the dielectrophoresis effect is different at each DEP bed so that target particles are not attracted and held to the same degree.
[0057] This is depicted in the equivalent circuit shown in
[0058]
[0059] More specifically,
[0060]
[0061] As can be appreciated with reference to
[0062] To minimise the difference between V.sub.IDE1, V.sub.IDE2 and V.sub.IDE3, it is necessary to reduce, as far as possible, the resistance of the conducting leads (e.g. R.sub.L1, R.sub.L2, R.sub.L3, R.sub.L4 R.sub.L5 and R.sub.L6 in
[0063] It is therefore desirable to reduce as far as possible the resistance of the conducting leads. This can be achieved by increasing the conducting lead conductivity which, for any given conducting material can be achieved by increasing the width or thickness of the conducing material forming the conducting leads. However, in implementations in which size is a critical factor (for example point of care (POC) microfluidic devices), the surface area available for depositing conductor material is highly constrained. This same size constraint typically prevents each electrode array being supplied by its own set of supply pads which would otherwise be an alternate means of ensuring a consistent voltage is applied across each electrode array. Increasing the thickness of the leads is also undesirable due to the resulting increase in production costs.
[0064] Connecting the electrode arrays in parallel ensures that if there is a failure with one electrode the remaining electrodes will continue to function. Also, by connecting the DEP electrodes in parallel the electrode resistances of each of the individual DEP electrodes do not themselves become relevant as ‘lead ins’ for downstream electrodes.
[0065] In accordance with certain embodiments of the invention, it has been found that for implementations in which multiple electrode arrays are connected in parallel (thus enabling a single set of supply pads to be used to supply the electrodes), if the total resistance of each conducting lead, leading to an electrode is approximately ten times less than the total resistance of each electrode, then the difference between electric fields at each electrode array is sufficiently reduced to ensure acceptable levels of consistent operation.
[0066] With reference to
[0067] Thus, in accordance with certain embodiments of the invention, the difference between the electric fields produced at the first electrode array 102, second electrode array 103 and third electrode array 104 is sufficiently reduced to ensure acceptable levels of consistent operation if: the total resistance for all of the connected electrode arrays 102 (the resistance B and C), 103 (the resistance between E and F) and 104 (the resistance between G and H) calculated as:
is at least approximately ten times greater than the resistance between point A and point B+the resistance between point C and point D AND the resistance between point A and point E+the resistance between point F and point D AND the resistance between point A and point G+the resistance between point H and point D.
[0068] The methods to produce devices with the appropriate resistance ratios would be known to those skilled in the art, resistance balancing can be modelled at the design stage and/or quality control (QC) testing can be carried out to check the ratios.
[0069] As described herein, in certain embodiments the appropriate resistance ratio can be provided by controlling the geometry and/or cross-sectional area of the conducting leads.
[0070] In other embodiments, instead of or in addition to controlling the geometry and/or cross-sectional area of the conducting leads, the appropriate resistance ratio can be provided by selecting the materials that the conducting leads and/or the electrode arrays are composed of based on the resistivity of these materials. In such embodiments, the material of the conducting leads has a lower resistivity than the material of the electrode arrays.
[0071] It will be understood that different combinations of materials for the conducing leads and electrode arrays can be used to provide the appropriate resistance ratio.
[0072] Examples of suitable materials for the conducting leads include gold, silver, aluminium, beryllium, titanium or chromium.
[0073] Examples of suitable materials for the electrode arrays include aluminium, beryllium, tungsten, zinc, nickel, titanium or platinum.
[0074] In certain embodiments, the conducing leads are composed of gold and the electrode arrays are composed of platinum. Advantageously, this combination can provide an appropriate resistance ratio while also improving resistance to oxidation.
[0075] In certain embodiments, a non-oxidising protective layer can be provided to cover the conducing leads and/or electrode arrays to reduce or prevent oxidisation.
[0076] In certain embodiments, the conducting leads and/or the electrodes arrays can be composed of more than one layer of material to form a “composite” conducting lead or electrode array. For example, the conducting leads and/or the electrodes arrays can be composed of multiple layers made up of different materials.
[0077] In one embodiment, a base layer and a top layer are composed of a first material and a middle layer located between the base layer and the top layer is composed of a second material that is different to the first material.
[0078] In a further embodiment, a base layer and a top layer are composed of different materials. The base layer can be composed of titanium or chromium to promote adhesion with a substrate. The base layer can be approximately 5-10 nm in depth. The top layer can be composed of aluminium or gold.
[0079] In the embodiments described above, the cross-sectional area and/or thickness of each layer can be selected independently to provide the appropriate resistance ratio.
[0080] Acceptable levels of consistency across DEP electrodes differ somewhat depending on the sample that is under investigation and the desired efficacy and current test efficacy and efficiency. Preferably, acceptable levels of consistency across different electrode arrays is that the is less than a 25% difference in field strength between electrodes, more preferably a less than 10% difference in field strength between electrodes, more preferably a less than 1% difference in field strength between electrodes.
[0081] Too much variance can result in inefficient capture or manipulation of cells in at least some of the channels, and occasionally too much heat occurring in some channels.
[0082] As well as the requirement to ensure consistent DEP bed operation described above, it is also desirable to reduce the resistance of the conducting leads to minimise energy dissipation due to heating of the conducting leads and maximise energy dissipation in the electric fields at the DEP beds. This is particularly the cases given the comparatively high power dissipation involved in driving multiple electrode arrays (a device comprising 32 electrode arrays may be expected to consume around 1 W of power.). A particular issue that needs to be addressed with multiple DEP arrays is that the heating of the sample can cause significant problems, as it is particularly concentrated with the DEP arrays in the middle of a cassette which can be difficult to cool.
[0083] Conducting leads used in conventional electronic applications of similar scale to microfluidic devices e.g. integrated circuits are typically too small to provide the desired levels of resistance. In other words, the conductance of such conducting leads is too low. In other applications, considerably thicker conductive layers and/or wider leads are used to achieve acceptable levels of conductance.
[0084] In order to minimise the resistance of the conducting leads that connect the electrode arrays to the supply pads, it is necessary to increase, as far as possible, the width and/or thickness area of the conducting material from which the conducting leads are formed. Typically, it is necessary to increase the width of the conducting leads beyond the size that might conventionally be used on electronic applications of a similar scale.
[0085] However, at the scale of typically microfluidic geometries and using conventional techniques of lift-off lithography in which conducting material is bonded/deposited on a substrate such as a polymer substrate e.g. acrylic or polypropylene, or a glass substrate to form the conducting leads, increasing the surface area of the conductor lead beyond a certain size increases the likelihood of delamination of the conductor material from the substrate. This is because if the ratio of the surface area of the conducting material to the length of its outer edges is below a threshold value, the surface tension of the conductor material at the edges of the conductor lead become greater than the adhesion of the conducting material with substrate. Typically, the ratio of the surface area of the conducting material to the length of its outer edges is reduced by providing the conductor lead with internal gaps to increase the amount of edges. Preferably, the internal gaps are elongate gaps resulting in conducting material with a plurality of elongate sections or portions (this configuration has the additional benefit that if one of the elongate sections has a fabrication defect this does not result in complete failure.
[0086] In accordance with embodiments of the invention, the conducting leads are arranged such that both conductor material surface area and the conductor lead edge length are maximised. More specifically, the conducting leads comprise internal gaps, absent conducting material to increase the ratio of the outer edges of the conducting leads with its total surface area. This decreases the surface tension of the conductor material and increases adhesion at the edges of the conducting leads reducing the likelihood of delamination.
[0087] This concept is depicted in
[0088]
[0089]
[0090]
[0091] In the embodiment shown in
[0092] It will be understood that gaps of any suitable shape and size can be used. For example, in some cases the gaps may be square cutouts instead of parallel elongate sections.
[0093]
[0094] More specifically,
[0095] On the conducting layer is a microfluidic channel layer 604 comprising the microfluidic channels arranged to direct fluid over the electrode arrays forming DEP beds in which target particles are attracted and held.
[0096] The microfluidic channel layer 604 extends over parts of the conducting layer comprising the electrode arrays but leaves exposed the supply pads 605a, 605b for connection to an AC supply. The microfluidic channel layer 604 comprise an inlet port 606 for through which fluid to be analysed is driven and a corresponding outlet port 607 through which fluid that has passed through the cassette exits.
[0097] In use, the microfluidic cassette is inserted in a point of care analysis device which receives a fluid sample, performs any necessary pre-processing steps (for example changing the viscosity of the fluid, the salt content (ionic strength) adding dyes or fluorophores and so on) and then drives the fluid (via suitable microfluidic pumping as is well known in the art) into the inlet port 606. At the same time, insertion of the microfluidic cassette is such that an AC supply is brought into contact with the supply pads 605a, 605b. The AC supply provides an alternating current at a predetermined frequency and voltage which, given the geometry of the electrodes, causes target particles to be held within the DEP beds as the fluid flows through the microfluidic cassette. The cassette holder can also provide some level of cooling to the cassette.
[0098] As described above, in one mode of operation, once the analysis device has driven the fluid sample in its entirety through the microfluidic cassette, the analysis device drives a second fluid, for example purified water, through the microfluidic cassette and the AC supply is disconnected/switched off. In this way, the target particles are released from the DEP beds an exit the cassette, via the outlet port 607 and can be collected in a collection chamber. Analysis of the target particles in the collection chamber can then be performed by the analysis device.
[0099] As will be understood, the above describes one possible implementation of a microfluidic device in accordance with certain embodiments of the invention.
[0100] Whilst the above describes a particular embodiment, it would be understood that in a simple embodiment there is no complex chip with a separate point of care (POC) device. The cassette or chip is a standalone microfluidic chip device which flows sample through the multiple channels, cells of interest are manipulated by the DEP electrode such that they are held on or in the vicinity of the DEP electrodes, and the DEP electrodes are then simply viewed under a microscope to see if cells have been held and are present—or are not.
[0101] Similarly, in more complex variants the microfluidics could be combined on a single cassette to allow concentration and additional processing such as lysis, PCR, molecular detection etc.
[0102] The electrode arrays have both a resistance (due to solution conductivity) and a reactance (the electrode fingers act as capacitors), while the leads have only resistance. Throughout the document we refer to electrode array “resistance”, because the electrode array reactance does not need to be taken into account in the embodiment described above. In fact for “typical” solution conductivities and at 10 MHz the electrode reactance would be negligible as far as voltage drop is concerned. However, if the sample conductivity were decreased, or the frequency increased considerably, it could become relevant. With this in mind, the term “resistance” should be understood as the magnitude of the AC impedance.
[0103] All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features. The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0104] With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity.
[0105] It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims are generally intended as “open” terms (e.g., the term “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes but is not limited to,” etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases “at least one” and “one or more” to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim recitation to embodiments containing only one such recitation, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an” (e.g., “a” and/or “an” should be interpreted to mean “at least one” or “one or more”); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should be interpreted to mean at least the recited number (e.g., the bare recitation of “two recitations,” without other modifiers, means at least two recitations, or two or more recitations).
[0106] It will be appreciated that various embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope of the present disclosure. Accordingly, the various embodiments disclosed herein are not intended to be limiting, with the true scope being indicated by the following claims.