Heat treatment apparatus
09759489 ยท 2017-09-12
Assignee
Inventors
Cpc classification
F27D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L21/6719
ELECTRICITY
F27B17/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D1/0023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F27D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L21/67
ELECTRICITY
Abstract
A heat treatment apparatus includes: a reaction tube processing a plurality of substrates; a support member supporting the reaction tube; a flange protruding outwardly from a lower end of the reaction tube: a concave portion formed in an outer periphery of the flange; and a rotatable roller installed in a top surface of the support member. The rotatable roller engages the concave portion and positions the reaction tube in a circumferential direction.
Claims
1. A heat treatment apparatus, comprising: a reaction tube configured to process a plurality of substrates and having an inner tube and an outer tube, the inner tube including: a flange protruding outwardly from a lower end of the inner tube, and a concave portion formed in a portion of an outer peripheral side surface of the flange and having a curved surface formed in a sidewall of the concave portion; a manifold configured to support the outer tube; a support ring fixed to the manifold and configured to support the inner tube by mounting the flange of the inner tube on the support ring, the support ring having a stepped portion which includes a horizontal surface on which the flange of the inner tube is mounted and a vertical surface coming into contact with the outer periphery of the flange and positioning the flange in a radial direction; and a rotatable roller rotatably installed on the support ring by fixing a fixed pin as a rotation axis of the rotatable roller to the support ring such that a portion of the rotatable roller is positioned at a side of the stepped portion of the support ring, wherein the flange of the inner tube is mounted on the support ring such that the rotatable roller is centered in a space provided by the concave portion of the flange and in contact with the curved surface formed in the sidewall of the concave portion of the flange.
2. The heat treatment apparatus of claim 1, wherein the horizontal surface of the support ring has a center line average roughness (Ra) of 0.8 to 3.2.
3. The heat treatment apparatus of claim 1, further comprising a gas introduction space member radially protruding outward from the inner tube and extending vertically, wherein the gas introduction space member receives a gas introduction unit.
4. The heat treatment apparatus of claim 3, wherein a protruding length of the gas introduction space member is shorter than a protruding length of the flange of the inner tube.
5. The heat treatment apparatus of claim 1, wherein an outer edge of the flange has a substantially circle shape.
6. The heat treatment apparatus of claim 1, further comprising an anti-inversion ring installed in the support ring and covering an upper portion of the flange of the inner tube, wherein the anti-inversion ring includes a plurality of partial rings separated from each other.
7. The heat treatment apparatus of claim 6, wherein the anti-inversion ring is disposed and fixed such that they are symmetric with respect to a diameter of the inner tube passing the gas introduction space member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure, and together with the general description given above and the detailed description of the embodiments given below, serve to explain the principles of the present disclosure.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION
(17) Reference will now be made in detail to various embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one of ordinary skill in the art that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, systems, and components have not been described in detail so as not to unnecessarily obscure aspects of the various embodiments.
(18) Descriptions will be made below in detail as to embodiments of the present disclosure with reference to attached drawings.
(19) First, descriptions will be made as to an outline of the heat treatment apparatus according to the present disclosure with reference to
(20) As shown in
(21) The furnace opening 2 is defined by a lower portion of the manifold 7. The reaction tube 4 has a double tube structure including an inner tube 4a and an outer tube 4b. The inner tube 4a is sealed at an upper end and opened at a lower end. The outer tube 4b is closed at an upper end and opened at a lower end. A ring shaped path 9 is formed between the inner tube 4a and the outer tube 4b. The gas introduction unit 5 extends upwardly. A plurality of process gas introduction holes 5a are formed along a vertical direction in the gas introduction unit 5. The process gas is supplied from the process gas introduction holes 5a into the processing region A in a horizontal direction. The process gas, which is supplied into the processing region A, flows via an opening (not shown) having a slit shape and corresponding to the gas introduction unit 5 of the inner tube 4a to thereby be sent to the ring shaped path 9 between the inner tube 4a and the outer tube 4b. Thereafter, the process gas flows downwardly to be exhausted.
(22) The manifold 7 may be made of a material having heat resistance and corrosion resistance, for example, a stainless steel. The gas introduction unit 5 includes an injector pipe of an L-shape. The gas introduction unit 5 is air-tightly inserted through a side wall below an inner flange 8 which will be described later. The gas introduction unit 5 vertically extends along an inner wall of the inner tube 4a so as to introduce the process gas from the vertically formed process gas introduction holes 5a toward the processing region A within the reaction tube 4 in a horizontal direction. A plurality of gas introduction units 5 for different kinds of gases may be installed along a circumferential direction of the manifold 7.
(23) The exhaust unit 6 is installed in the side wall above the inner flange 8 of the manifold 7 to communicate with the ring shaped path 9 between the inner tube 4a and the outer tube 4b. A combination valve 11, which can control the processing region A within the reaction tube 4 at a predetermined process pressure, for example, 26.6 Pa to 93100 Pa (0.2 Torr to 700 Torr), a vacuum pump 12 and a scrubbing device 13 are installed in the exhaust pipe 10 in this order. The exhaust pipe 10, which includes the combination valve 11, the vacuum pump 12 and the scrubbing device 13, and the exhaust unit 6 constitute an exhaust system 14. In a state where the processing region A is controlled at the predetermined process pressure by the exhaust system 14, the process gas, which is injected from the plurality of vertically formed gas introduction holes 5a, is supplied into the processing region A within the inner tube 4a of the reaction tube 4 in the horizontal direction to be used for a predetermined heat treatment. Thereafter, the process gas flows downwardly along the ring shaped path 9 between the inner tube 4a and the outer tube 4b to thereby be exhausted from the exhaust unit 6.
(24) Flange members 7a and 7b are formed integrally with the manifold 7 at an upper end and a lower end of the manifold 7, respectively. A lower end flange member 4g of the outer tube 4b is mounted on a top surface of an upper end flange 7a. The top surface of the upper end flange 7a is fixed by a flange pressing member 15 of a ring shape, which surrounds the lower end flange member 4g. As shown in
(25) As described above, the inner flange 8 is formed in an inner periphery of the manifold 7. A support ring 18 for supporting the lower end of the inner tube 4a is held in the inner flange 8. As shown in
(26) Further, descriptions will be made later as to the support ring 18 installed in the manifold 7.
(27) The manifold 7 is installed below a base plate 21. A heater 22, which can heat the processing region A within the reaction tube 4 at a predetermined process temperature, for example, 300 degrees C. to 1100 degrees C., is installed above the base plate 21. The heater 22 includes a heat insulation member having a cylindrical shape surrounding a periphery of the heater 22 which includes an upper portion of the reaction tube 4, and a resistance heating element installed in an inner periphery of the heat insulation member.
(28) The semiconductor wafer W is held by a wafer boat 23 as a holding unit such that a plurality of, for example, about 150 sheets of the horizontally oriented semiconductor wafers W as the target objects (referred to as a target substrate) are received and held in the processing region A within the reaction tube 4 to have a predetermined vertical interval in a multistage manner. The wafer boat 23 is mounted on a thermal insulation container 25 as a heat insulation member above a vertically movable lid 24 for sealing the furnace opening 2. The lid 24 is made of a material having heat resistance and corrosion resistance, for example, stainless steel.
(29) A loading area E is formed below the heat treatment furnace 3. An elevating mechanism 26, which is configured to move the lid 24 vertically to thereby load/unload the wafer boat 23 and the thermal insulation container 25 into/from the reaction tube 4 and open and close the furnace opening 2, is installed in the loading area E. An O-ring 27 is installed in a joint portion between the lower end flange 7b of the manifold 7 and the lid 24. A cooling water path 28 as a cooling means, which is configured to circulate cooling water in order to prevent a thermal degradation of the O-rings 16 and 27, is formed in the upper end flange 7a and the lower end flange 7b of the manifold 7.
(30) Next, descriptions will be made in detail as to the support ring 18 fixed to the manifold 7 and supporting the inner tube 4a with reference to
(31) First, descriptions will be made as to the inner tube 4a. As shown in
(32) Further, a protruding length of the gas introduction space member 43 in a radial direction is equal to or less than a protruding length of the flange 42 in a radial direction. As such, the gas introduction space member 43 does not directly interfere with a vertical surface 40b of the support ring 18. As a result, even if the support ring 18 repeats a thermal expansion and a thermal contraction, it is possible to prevent the gas introduction space member 43 from being forcibly depressed by the vertical surfaces 40b of the support ring 18 being damaged.
(33) The inner tube 4a having such a configuration is supported by the support ring 18 fixed to the manifold 7.
(34) As described above, the inner flange 8 protrudes from the inner periphery of the manifold 7. The support ring 18 having a ring shape is removably fixed to the inner flange 8 of the manifold 7 by the plurality of projections 18B formed in an outer periphery thereof and the pressing plate 18A fixed to the lower end of the support ring 18 by a screw.
(35) Further, the support ring 18 has a stepped portion 40 on which the lower end of the inner tube 4a is mounted to be supported. The stepped portion 40 includes a horizontal surface 40a on which the flange 42 of the inner tube 4a is mounted and the vertical surface 40b coming into contact with the outer periphery of the flange 42 for positioning a radial direction of the inner tube 4a (see
(36) Further, as shown in
(37) The rotatable roller 35 is rotatably installed by inserting a fixed pin 36 to the support ring 18. A portion of the rotatable roller 35 is located at the side of the stepped portion 40 and configured to be engaged into the concave portion 44 of the flange 42 of the inner tube 4a. The fixed pin 36 includes a head 36A having a hexagonal hole 36d and a shaft 36B having a smaller diameter than the head 36A. Further, the shaft 36B has a small diameter shaft 36c and a large diameter shaft 36b. A stepped portion 36e is formed by the large diameter shaft 36b and the small diameter shaft 36c. An inserting depth of the fixed pin 36 is limited by a stepped portion 18d formed in a pin hole 18c of the support ring 18. At this time, a distance between a lower end surface of the head 36A of the fixed pin 36 and the support ring 18 is set to be larger than a height of the rotatable roller 35. As a result, even if the fixed pin 36 is too deeply inserted, there's no possibility for the rotatable roller 35 to be stuck or locked. Further, the fixed pin 36 may be fixed by means of a friction force between the shaft 36B and the pin hole 18c by setting the respective diameters of the shaft 36B and the pin hole 18c or a screw engagement between the small shaft 36c and the pin hole 18c by forming threads in the small diameter shaft 36c and the pin hole 18c.
(38) Further, the horizontal surface 40a of the stepped portion 40 of the support ring 18 is a smooth surface having, for example, a center line average roughness (Ra) of about 0.8 to 3.2. The inner tube 4a can easily slide on the horizontal surface 40a of the stepped portion 40.
(39) That is, as will be described later, for example, even if the concave portion 44 of the inner tube 4a and the rotatable roller 35 are dislocated with respect to each other, the rotatable roller 35 rotates to slide the inner tube 4a on the horizontal surface 40a of the stepped portion 40 during the thermal contraction of the support ring 18. As such, the rotatable roller 35 can be surely engaged into the concave portion 44 of the inner tube 4a.
(40) Further, as shown in
(41) The anti-inversion ring 50 includes a pair of partial rings 50a and 50b which are separated from each other and have a circular arc shape. The partial rings 50a and 50b are fixed on the support ring 18 by set screws 51a and 51b, respectively.
(42) Further, the pair of partial rings 50a and 50b are disposed and fixed such that they are symmetric with respect to a diameter of the inner tube 4a passing the gas introduction space member 43.
(43) Next, descriptions will be made as to operations of the vertical heat treatment apparatus having the foregoing configurations.
(44) While the heat treatment is performed with respect to the semiconductor wafer W, the reaction tube 4 including the inner tube 4a is heated by the heater 22 and then cooled.
(45) Next, description will be made as to behaviors of the inner tube 4a and the support ring 18 when the reaction tube 4 including the inner tube 4a is repeatedly heated and cooled.
(46) For example, when the heater 22 heats the reaction tube 4, the support ring 18 thermally expands and then its diameter becomes larger. As such, the inner tube 4a on the stepped portion 40 of the support ring 18 is spaced from the vertical surface 40b of the stepped portion 40 and moves slightly on the horizontal surface 40a of the stepped portion 40 to have a predetermined clearance on the stepped portion 40.
(47) If the inner tube 4a moves on the stepped portion 40 of the support ring 18 as described above, the rotatable roller 35 may escape from a center of the concave portion 44 formed in the flange 42 of the inner tube 4a (see
(48) Next, when the heater 22 stops heating, the support ring 18 thermally contracts and then its diameter becomes smaller. At this time, the concave portion 44 of the inner tube 4a is in contact with the rotatable roller 35 at a contact point P. If the support ring 18 further thermally contracts and then its diameter becomes smaller, the rotatable roller 35 rotates. As the rotatable roller 35 rotates, the inner tube 4a is pressed by the rotatable roller 35 to thereby slide along a circumferential direction on the horizontal surface 40a of the stepped portion 40. In this case, since the horizontal surface 40a has a smooth surface having the center line average roughness (Ra) of about 0.8 to 3.2, the inner tube 4a can smoothly slide on the horizontal surface 40a of the stepped portion 40. Further, since the flange 42 of the inner tube body 41 has the perfect circle shape, the support ring 18 thermally contracts toward a center of the inner tube 4a. Thus, if the inner tube 4a is sandwiched between the rotatable roller 35 and a position of the support ring 18 opposed to the rotatable roller 35, the flange 42 rotates and slides in one direction. As a result, the flange 42 can be returned to a predetermined installed position in a smooth manner.
(49) Since the inner tube 4a slides on the horizontal surface 40a of the stepped portion 40, the rotatable roller 35 of the support ring 18 can be completely engaged with the concave portion 44 of the inner tube 4a (see
(50) Meanwhile, as in an example shown in
(51) In contrast, according to the present disclosure, as described above, the rotatable roller 35 rotates and then the inner tube 4a slides on the horizontal surface 40a of the stepped portion 40 during the thermal contraction of the support ring 18. That is, the rotatable roller 35 can completely engage the concave portion 44 of the inner tube 4a. Further, since the rotatable roller 35 is not caught at an entrance of the concave portion 44 of the inner tube 4a, the damage to the inner tube 4a can be avoided.
(52) Since the pair of partial rings 50a and 50b of the anti-inversion ring 50 covers the upper portion the flange 42 of the inner tube 4a with a predetermined gap, the anti-inversion ring 50 can completely prevent the inversion of the inner tube 4a. Further, the inner tube 4a can slide on the stepped portion 40 of the support ring 18 without any obstruction during the thermal contraction of the support ring 18.
(53) Meanwhile, the conventional anti-inversion ring 50 has a C shape and is fixed by screws at not balanced positions to avoid contact with the gas introduction space member 43 of the inner tube 4a. As such, since the conventional anti-inversion ring 50 includes portions having a strong strength and a weak strength, the inner tube 4a is apt to be dislocated. In contrast, according to the present disclosure, since the pair of partial rings 50a and 50b are disposed and fixed such that they are bilateral symmetric with respect to the diameter of the inner tube 4a passing the gas introduction space member 43, the inner tube 4a can be fixed with a uniform force exerted by the anti-inversion ring 50. As a result, it is possible to avoid the dislocation of the inner tube 4a in a biased direction during the thermal expansion or the thermal contraction.
Modified Embodiment
(54) Next, descriptions will be made as to a modified embodiment of the present disclosure with reference to
(55) Although, in the embodiment shown in
(56) As shown in
(57) The reaction tube 4 has a reaction tube body 41 and the flange 42 formed at a lower end of the reaction tube body 41. The stepped portion 40 formed in the manifold 7 includes a horizontal surface 40a on which the flange 42 of the reaction tube 4 is mounted and the vertical surface 40b coming into contact with the outer periphery of the flange 42 for positioning a radial direction of the flange 42.
(58) The concave portion 44 is formed at the outer periphery of the flange 42 of the reaction tube 4. The rotatable roller 35 (see
(59) In the modified embodiment shown in
(60) Further, as shown in
(61) The flange pressing member 15 pressing the flange 42 of the reaction tube 4 is installed in the upper end flange 7a of the manifold 7.
(62) The lid 24 goes into contact with the lower end flange 7b of the manifold 7 to close the furnace opening.
(63) Next, descriptions will be made as to another modified embodiment of the present disclosure with reference to
(64) In the embodiment shown in
(65) As shown in
(66) The reaction tube 4 has a reaction tube body 41 and the flange 42 formed at the lower end of the reaction tube body 41. The stepped portion 40 formed in the flange holding member 7A has the horizontal surface 40a on which the flange 42 of the reaction tube 4 is mounted and the vertical surface 40b coming into contact with the outer periphery of the flange 42 for positioning of the flange 42 in a radial direction.
(67) The concave portion 44 (see
(68) In the modified embodiment shown in
(69) Further, as shown in
(70) Further, the lid 24 goes into contact with the flange holding member 7A to close the furnace opening.
(71) Next, descriptions will be made as to still another embodiment of the present disclosure with reference to
(72) In the modified embodiment shown in
(73) In the modified embodiment shown in
(74) As shown in
(75) The reaction tube 4 has the reaction tube body 41 and the flange 42 formed at the lower end of the reaction tube body 41. The stepped portion 40 formed in the flange holding member 7A has the horizontal surface 40a on which the flange 42 of the reaction tube 4 is mounted and the vertical surface 40b coming into contact with the outer periphery of the flange 42 for positioning the flange 42 in a radial direction.
(76) The concave portion 44 is formed in the outer periphery of the flange 42 of the reaction tube 4. The rotatable roller 35, which engages the concave portion 44 of the flange 42 to position the reaction tube 4 in a circumferential direction, is installed in the stepped portion 40.
(77) As described above, the upper flange holding member 55 which supports the flange 42 of the reaction tube 4 in cooperation with the flange holding member 7A is fixed by a fixed screw 56. The rotatable roller 35 is rotatably supported by the fixed pin 36 installed in the upper flange holding member 55. In this case, a fixed pin 36 has a shaft 36B, a head 36A at an upper end of the shaft 36B and a ring shaped protrusion 36E at a lower end of the shaft 36B. The rotatable roller 35 is supported by the ring shaped protrusion 36E.
(78) Further, a cooling water path 58 is formed in the flange holding member 7A. The cooling water path 58 serves to cool the flange holding member 7A using cooling water, thereby maintaining the shape of the stepped portion 40 and protecting the rotatable roller 35.
(79) According to the foregoing present disclosure, when the support ring thermally contracts during the heat treatment process, the rotatable roller of the support ring moves the inner tube while rotating. As such, since the rotatable roller engages the concave portion of the inner tube, the damage of the inner tube can be avoided when the thermal contraction of the support ring.
(80) While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosures. Indeed, the novel methods and apparatuses described herein may be embodied in a variety of other forms. Furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosures. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.