IMPACT CRUSHER
20220040703 · 2022-02-10
Assignee
Inventors
Cpc classification
International classification
Abstract
An impact crusher is provided which comprises a frame defining a crushing chamber, a rotor provided with at least one hammer, at least one impact apron plate, and a rotor positioning device configured to adjust a rotational position of the rotor. The rotor positioning device comprises a piston motor coupled to the rotor and having a cylinder block comprising a plurality of cylinders; a plurality of pistons, a respective piston being slidably mounted in a respective cylinder; and a surface against which the pistons are configured to exert a force. The cylinder block and the surface are arranged for relative rotation, and the cylinder block or the surface is operatively coupled to the rotor, such that relative rotation of the cylinder block and the surface causes rotation of the rotor. The rotor positioning device is operable in first and second modes.
Claims
1. An impact crusher, comprising a frame defining a crushing chamber, a rotor provided with at least one hammer, at least one impact apron plate, and a rotor positioning device configured to adjust a rotational position of the rotor, wherein the rotor positioning device comprises a piston motor coupled to the rotor and having: a cylinder block comprising a plurality of cylinders; a plurality of pistons, a respective piston being slidably mounted in a respective cylinder; and a surface against which the pistons are configured to exert a force; wherein the cylinder block and the surface are arranged for relative rotation, and wherein the cylinder block or the surface is operatively coupled to the rotor, such that relative rotation of the cylinder block and the surface causes rotation of the rotor; the rotor positioning device being operable in first and second modes, wherein: in the first mode, the piston motor is configured to actuate the pistons in a predetermined sequence such that the pistons cooperate with the surface to generate torque, thereby causing relative rotation of the cylinder block and the surface, causing rotation of the rotor, and in the second mode, the piston motor is configured to arrange the pistons and/or the surface such that free rotation of the rotor is permitted.
2. The impact crusher according to claim 1, wherein the impact crusher comprises a drive motor, separate from the piston motor, arranged to drive the rotor when the impact crusher is in use.
3. The impact crusher according to claim 1, wherein a cavity is defined between the surface and an outer surface of the cylinder block and pistons disposed therein, wherein in the second mode of operation, the piston motor is configured to pressurize the cavity, thereby applying pressure to the pistons in a direction towards the respective cylinder.
4. The impact crusher according to claim 1, wherein the cylinder block is operatively coupled to the rotor, such that rotation of the cylinder block causes rotation of the rotor.
5. The impact crusher according to claim 1, wherein a component comprising the surface is operatively coupled to the rotor, such that rotation of the component comprising the surface causes rotation of the rotor.
6. The impact crusher according to claim 1, wherein in the second mode of operation, the piston motor is configured to retract the plurality of pistons away from the surface such that the plurality of pistons disengage the surface.
7. The impact crusher according to claim 1, wherein the piston motor comprises a radial piston motor in which the cylinders are radially disposed in the cylinder block, with respect to an axis of rotation of the rotor.
8. The impact crusher according to claim 7, wherein the radial piston motor comprises a cam ring, and wherein the surface comprises a cam surface of the cam ring, the cam surface comprising a plurality of lobes, each lobe having a rising ramp and a falling ramp.
9. The impact crusher according to claim 1, wherein the piston motor comprises an axial piston motor, in which the cylinders extend in a direction substantially parallel to an axis of rotation of the rotor.
10. The impact crusher according to claim 9, wherein the axial piston motor comprises a swash plate, and wherein the surface comprises a planar surface of the swash plate.
11. The impact crusher according to claim 9 wherein each piston is provided at one end with a slider shoe, wherein the slider shoes are configured to slide across the surface of the swash plate.
12. The impact crusher according to claim 1, wherein the piston motor is a hydraulic piston motor and comprises a plurality of conduits for passing hydraulic fluid into the respective cylinders for actuation of the respective pistons.
13. The impact crusher according to claim 1, wherein the piston motor is operable in three modes, wherein in the third mode, the piston motor is configured to actuate at least one of the pistons to exert force against the surface, such that relative rotation of the cylinder block and the surface is inhibited, thereby inhibiting rotation of the rotor.
14. The impact crusher according to claim 1, wherein the rotor positioning device further comprises a brake configured to lock the surface and cylinder block against relative rotation, hence preventing rotation of the rotor.
15. The impact crusher according to claim 1, wherein, in the first mode of operation, actuation of the pistons in the predetermined sequence comprises actuating sets of pistons in a predetermined order and/or at a predetermined relative timing, wherein each set comprises one or more pistons.
16. The impact crusher according to claim 1, wherein the piston motor comprises a mechanical timing mechanism configured to actuate the pistons in the predetermined sequence when the motor is operating in the first mode.
17. The impact crusher according to claim 1, wherein an axis of rotation of the rotor is coaxial with an axis of rotation of the cylinder block and/or an axis of rotation of the surface.
18. The impact crusher according to claim 1, wherein the piston motor comprises a housing and the impact crusher comprises a torque arm coupled to the piston motor housing to inhibit relative rotation between the piston motor housing and the impact crusher frame.
19. The impact crusher according to claim 1, wherein the piston motor comprises a motor shaft coupled to the cylinder block or the surface, and wherein the motor shaft is coupled to the rotor for rotation.
20. A rotor positioning device for an impact crusher, the impact crusher comprising a frame defining a crushing chamber, a rotor provided with at least one hammer and at least one impact apron plate, the rotor positioning device being configured to adjust a rotational position of the rotor of the impact crusher, wherein the rotor positioning device comprises a piston motor configured to be coupled to the rotor and having: a cylinder block comprising a plurality of cylinders; a plurality of pistons, a respective piston being slidably mounted in a respective cylinder; and a surface against which the pistons are configured to exert a force; wherein the cylinder block and the surface are arranged for relative rotation, and wherein the cylinder block or the surface is configured to be operatively coupled to the rotor when in use, such that relative rotation of the cylinder block and the surface causes rotation of the rotor; the rotor positioning device being operable in first and second modes, wherein: in the first mode, the piston motor is configured to actuate the pistons in a predetermined sequence such that the pistons cooperate with the surface to generate torque, thereby causing relative rotation of the cylinder block and the surface, which, in use with the impact crusher, causes rotation of the rotor, and in the second mode, the piston motor is configured to arrange the pistons and/or the surface such that, in use with the impact crusher, free rotation of the rotor is permitted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0080] Embodiments of this disclosure will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENT(S)
[0089] With reference to
[0090] The impact crusher 2 also has a rotor 8 having a series of hammers 10. For example, in the embodiment illustrated in
[0091] The impact crusher 2 has a rotor positioning device indicated generally at 14 and configured to adjust a rotational position of the rotor 8.
[0092] With reference to
[0093] The piston motor 16 has a cylinder block 18 having a plurality of cylinders 20. A plurality of pistons 22 are located in the cylinder block 18, a respective piston 22 being slideably mounted in a respective cylinder 20. The piston motor 16 also includes a surface 24 against which the pistons 22 are configured to exert a force. The cylinder block 18 and the surface 24 are arranged for relative rotation.
[0094] In the embodiment of
[0095] In alternative embodiments, the surface 24 is operatively coupled to the rotor 8. In other words, the surface 24 is provided by a component which is operatively coupled to the rotor 8. In such embodiments, relative rotation of the surface 24 (or the component comprising the surface 24) and the cylinder block 18 causes rotation of the rotor 8.
[0096] In the embodiment illustrated in
[0097] The rotor positioning device 14 is operable in two modes. In the first mode, the piston motor 16 is configured to actuate the pistons 22 in a predetermined sequence. This causes the pistons 22 to co-operate with the surface 24 to generate torque and causing relative rotation of the cylinder block 18 and the surface 22. This causes rotation of the rotor 8. This mode can be thought of as a high torque mode.
[0098] In the second mode of operation, the piston motor 16 is configured to position the pistons 22 so that free rotation of the rotor 8 is permitted, for example in normal use of the impact crusher. This will be described in further detail below.
[0099] The impact crusher 2 further has a drive motor (not shown) which is separate from the piston motor 16. The drive motor is configured to drive the rotor 8 when the impact crusher 2 is in use.
[0100] In the embodiment illustrated in
[0101] In the second mode of operation, the piston motor 16 is configured to retract the plurality of pistons 22 away from the surface 24 such that the plurality of pistons 22 disengage the surface 24.
[0102] A cavity 30 is defined between the surface 24 and an outer surface of the cylinder block 18 and pistons 22. In the second mode of operation, the piston motor 16 is configured to pressurise the cavity 30, e.g. using hydraulic pressure, which causes the pistons 22 to retract into the cylinder block 18, such that the pistons 22 are no longer in contact with the surface 24. This allows the motor shaft 26 of the radial piston motor to be rotated with the impact crusher rotor 8 freely, without any hydraulic fluid flow in or out of the hydraulic fluid lines 28. If the pistons were not retracted into the cylinder block while the rotor is driven during a crushing operation, losses would be incurred due to heat generation and wasted power, for example, due to friction caused by movement of the pistons and movement of fluid in the fluid lines. In this case, the piston motor would effectively be driven as a pump and, even if the resulting flow is simply circulated around the system, this flow would result in wasted power and creation of heat. Consequently, by retracting the pistons, these losses are avoided, and wear of the piston motor during normal operation of the impact crusher is reduced.
[0103] With further reference to
[0104] In some embodiments, the piston motor 16 has a component comprising the surface 24, which is operatively coupled to the rotor 8 such that rotation of the component comprising the surface 24 causes rotation of the rotor 8.
[0105] In the embodiment illustrated in
[0106] It will be appreciated that the cam ring 32 is co-axial with the axis of rotation A.
[0107] In the embodiment illustrated in
[0108] In some embodiments, the radial piston motor 16 is operable in three modes. In the third mode, the radial piston motor 16 is arranged to actuate one or more of the pistons 22 to exert a force against the surface 24. This force is such that relative rotation of the cylinder block 18 and the surface 24 is inhibited or prevented, thereby inhibiting or preventing rotation of the rotor 8. In this way, the radial piston motor 16 acts as a brake to prevent rotation of the rotor 8.
[0109] In addition or alternatively, the rotor positioning device comprises a separate brake component 38, which is configured to act on the motor shaft 26 of the radial piston motor. When the brake 38 is applied, rotation of the motor shaft 26, and hence rotation of the rotor 8, is inhibited or prevented. This can be useful in the event of a leak of hydraulic fluid from the hydraulic fluid lines 28 in order to prevent undesired rotation of the rotor 8.
[0110] As will be understood by those skilled in the art, the hydraulic lines 28 form part of a hydraulic circuit 31. The radial piston motor 16 has a mechanical timing mechanism (not shown) and the hydraulic circuit includes a directional valve 29 for controlling the flow of fluid in the hydraulic fluid lines 28. In this way, actuation of the pistons 22 in the predetermined sequence can be controlled.
[0111] As will be understood by those skilled in the art, the radial piston motor 16 is coupled to an auxiliary pump 27 arranged to pump hydraulic fluid around the motor 16.
[0112] The hydraulic circuit 31 also includes load control (or counterbalance or over-centre) valves 23. These load control valves are configured to hold the rotor (i.e. the motor) in a given rotational position to control the rotation of the rotor when the load becomes imbalanced as it turns.
[0113] The hydraulic fluid lines 28 also include an accumulator 25 and a hydraulic brake supply 33 for the brake 38. In some embodiments, the accumulator 25 is configured to store pressure in order to maintain the brake 38 in the actuated position until the rotor has come to a stop (e.g. in the case of an emergency stop).
[0114] When the motor 16 is operating in the first mode, the mechanical timing mechanism and valve control system is configured to actuate the pistons 22 in the predetermined sequence. This comprises actuating sets of pistons 22 in a predetermined order and at a predetermined relative timing to cause relative rotational movement between the rotor and housing. For example, where there are 8 pistons, sets of 2 pistons may be actuated in a predetermined order and timing. For example, where there are 12 pistons, sets of 3 or 4 pistons may be actuated in a predetermined order and timing. Any suitable timing mechanisms may be used, as will be understood by those skilled in the art.
[0115] As can be seen from
[0116] Again with reference to
[0117] The rotor positioning device comprises a set of bearings 50 arranged to support the motor shaft 26 of the piston motor 16. In the embodiment illustrated in
[0118] When the impact crusher is in use, it may be necessary to alter the rotational position of one or more of the hammers 10. For example, a hammer 10 may need to be repaired or replaced. Additionally or alternatively, the spacing between one of the hammers 10 and one of the impact apron plates 12 may need to be adjusted. For example the minimum spacing between one of the hammers 10 and one of the impact apron plates 12 may need to be calibrated to ensure that the correct size of material is produced by the impact crusher 2.
[0119] To adjust the rotational position of the hammer 10, firstly the drive motor is disconnected from the rotor 8 (e.g. by means of a clutch). The piston motor 16 is powered by means of the auxiliary pump and, via the valve control system and mechanical timing mechanism, is operated in the first mode, as shown in
[0120] The radial piston motor 16 is configured such that hydraulic fluid enters the cylinders 20 in a predetermined sequence, such that the pistons 22 are actuated (i.e. forced away from the cylinder block 18) in a predetermined order and at a predetermined relative timing. This actuation of the pistons 22 against the cam surface 24 exerts force against the surface 24. The pistons 22 co-operate with the lobed cam surface 24 and thereby generate torque. This causes the cylinder block 18 to rotate about the axis of rotation A. Since the cylinder block 18 is operatively coupled to the rotor 8 via the motor shaft 24, rotation of the cylinder block 18 causes rotation of the rotor 8 and hence rotation of the hammers 10 about the axis of rotation A. This rotation of the rotor 8 is continued until the hammer 10 is in the desired rotational position with respect to the axis of rotation A. This may be determined by eye or by any other suitable sensing means.
[0121] When crushing operation of the impact crusher 2 is again required, the radial piston motor is configured to retract the pistons 22 away from the surface 24 to permit free rotation of the motor shaft 26, and hence free rotation of the rotor 8. In other words, freewheeling of the radial piston motor is permitted.
[0122] In order to achieve this, the piston motor 16 is switched to its second mode of operation and pressure is applied to the cavity 30 in order to force the pistons 22 back into their respective cylinders 20 of the cylinder block 18. Pressure may be applied to the cavity 30 via hydraulic pressure. This arrangement is shown in
[0123] It will be appreciated that the radial piston motor 16 does not itself need to be detached from the rotor 8 when high speed rotation of the rotor 8 is required. In contrast, the rotor positioning device 14 (and the radial piston motor 16) can be permanently attached to the impact crusher 2. To alter the radial position of the rotor 8, the radial piston motor 16 can simply be switched between its second mode and its first mode, for example by an operator. Therefore an effective means of adjusting the radial position of an impact crusher motor 8 is provided, which does not require operator personnel to manually attach and remove the rotor positioning device as and when repositioning of the rotor and normal operation of the impact crusher 2 is desired. This is therefore much more simple for operator personnel and saves time and associated cost.
[0124] It may be necessary to restrict rotation of the rotor 8, for example to prevent movement of the hammers 10. In this case, the radial piston motor can be switched to its third mode. In this mode one or more of the pistons 22 is actuated to exert a force against the surface 24 and remains locked in that position. Since the surface 24 includes a series of lobes 34, relative rotation of the cylinder block 18 and the surface 24 is prevented. Accordingly, rotation of the rotor 8 is also inhibited.
[0125] Alternatively or additionally, actuation of the brake 38 also acts to prevent rotation of the rotor 8 by preventing rotation of the motor shaft 26.
[0126] An impact crusher and rotor positioning device in accordance with a second embodiment disclosed herein is illustrated in
[0127] As can be seen from
[0128] The piston motor 216 also includes a swash plate having a surface 224. The pistons 222 are configured to exert a force against the swash plate surface 224.
[0129] As with the first embodiment, the cylinder block 218 and the swash plate surface 224 are arranged for relative rotation about the axis of rotation A.
[0130] The surface 224 comprises a planar surface of the swash plate. The planar surface extends in a direction substantially transverse to the axis of rotation A. Further the angle between the planar surface 24 and the axis of rotation A is variable. For example, the angle of the planar surface of the swash plate 24 to the axis of rotation A may be varied between 45° and 135° to the axis of rotation A. In other words, where the axis of rotation A is substantially horizontal, the planar surface of the swash plate 24 is variable between +/−45° to the vertical. For example, the angle of the planar surface of the swash plate 24 to the axis of rotation A may be varied between 60° and 120° to the axis of rotation A. In other words, where the axis of rotation A is substantially horizontal, the planar surface of the swash plate 24 is variable between +/−30° to the vertical. For example, the angle of the planar surface of the swash plate 24 to the axis of rotation A may be varied between 75° and 105° to the axis of rotation A. In other words, where the axis of rotation A is substantially horizontal, the planar surface of the swash plate 24 is variable between +/−15° to the vertical.
[0131] Each piston 22 has a slider shoe 252 at one end which is arranged to slide across the surface of the swash plate 24.
[0132] The axial piston motor 216 also includes hydraulic fluid lines 228 which are coupled to the cylinders 220 of the cylinder block 218. The axial piston motor 216 is configured such that hydraulic fluid can be forced under the pistons 222 from the hydraulic fluid lines 228, which causes the pistons 222 to be pushed out of the cylinder block 218 to exert force against the surface 224.
[0133] In the first mode of operation, the surface 224 of the swash plate is provided at an angle to the axis of rotation A such that the swash plate surface 224 is not perpendicular to the axis of rotation. The axial piston motor 216 is configured to actuate the pistons 222, via the hydraulic fluid lines 228, in the predetermined sequence to exert force against the surface 224. This generates torque and causes relative rotation of the cylinder block 218 and the surface 224, causing rotation of the rotor 208 and radial repositioning of the hammers.
[0134] In the second mode of operation, the axial piston motor 216 is configured such that the surface of the swash plate 224 is perpendicular to the axis of rotation A. In this arrangement, the pistons 222 and the surface 224 cannot cooperate in such a way as to generate torque. As will be understood by those skilled in the art, the swash plate must be provided at an acute or obtuse angle to the axis of rotation A in order for torque to be generated.
[0135] In some of the embodiments, the pistons 222 are retracted from the surface 224 when the motor 216 is in the second mode of operation. This further reduces the amount of wear on the axial piston motor 216. Similar to the first embodiment, the pistons 222 can be retracted by applying a pressure to the cavity 230, thereby forcing the pistons 222 into their respective cylinders 220 of the cylinder block 218.
[0136] Although this disclosure has been made with reference to one or more embodiments, it will be appreciated that various changes or modifications can be made without departing from the scope of the disclosure, as described in the appended claims.