Electronic residential tissue dispenser
09756992 · 2017-09-12
Assignee
Inventors
Cpc classification
International classification
Abstract
An automatic electronic dispenser for dispensing a roll of paper product. A dispenser module drives paper from the roll through a discharge chute at the bottom of the module. A front cover hinged on each side rotates to an open position for loading a paper roll. A back cover enables mounting the electronic dispenser to a vertical surface such as a wall. A paper roll holder is attached to the sides of the dispenser module. A driving roller unrolls the paper from the paper holder in response to a signal from an electronic sensor. A plurality of pressing rollers engages the driving roller as paper is being dispensed along a path between the pressing and driving rollers to a discharge chute.
Claims
1. An automatic electronic dispenser for dispensing a roll of paper product, comprising: a dispenser module for driving paper from the roll through a discharge chute at the bottom of the module, the dispenser module including: a paper roll holder attached to the sides of the dispenser module; a driving roller for unrolling the paper from the paper roll holder in response to a signal from an electronic sensor; and a frame at least partially supporting a plurality of independent rotatable pressing rollers, the frame connected to one or more biasing members that urge each of the plurality of pressing rollers toward engagement with the driving roller to engage the paper therebetween for dispensing the paper along a path between the pressing and driving rollers to a discharge chute, wherein the pressing rollers are mounted to the frame along a common pivot axis so that one of the pressing rollers is moved toward closer engagement with the driving roller as another one of the pressing rollers is moved away from the driving roller.
2. The automatic electronic dispenser of claim 1 wherein the pressing rollers comprise spring-loaded plastic rollers.
3. The automatic electronic dispenser of claim 1 wherein the dispenser module further comprises a battery compartment located on a back side of the module.
4. The automatic electronic dispenser of claim 1 wherein the dispenser module further comprises a plurality of frame parts and a plurality of mounts for attaching the plurality of pressing rollers to the frame parts.
5. The automatic electronic dispenser of claim 1 wherein the driving roller and the plurality of pressing rollers comprise a plurality of spaced-apart ridges on a periphery of each roller.
6. The automatic electronic dispenser of claim 1 wherein the dispenser module further comprises a static release.
7. The automatic electronic dispenser of claim 1 wherein the paper product comprises rolled tissue paper.
8. The automatic electronic dispenser of claim 1 wherein the paper product comprises flexible sheet material.
9. The automatic electronic dispenser of claim 1 wherein the electronic sensor is located on a bottom side of the dispenser module for detecting the proximity of a user.
10. The automatic electronic dispenser of claim 1 further comprising a front cover hinged on each side to rotate to an open position for loading a paper roll.
11. The automatic electronic dispenser of claim 1 further comprising a back cover for mounting the electronic dispenser to a vertical surface.
12. The automatic electronic dispenser of claim 1 wherein the pressing rollers continue to feed the paper if the paper breaks between the pressing rollers as the paper is being dispensed.
13. An automatic electronic dispenser for dispensing a roll of tissue paper from the roll through a discharge chute, comprising: a paper roll holder attached to the sides of the dispenser; a driving roller for unrolling the paper from the paper holder in response to a signal from an electronic sensor; and a pair of pressing rollers pivotally mounted in a parallel stacked arrangement defining a substantially unitary structure that is pivotable about a common axis, each of the pressing rollers arranged adjacent the driving roller and engaging the driving roller in biased engagement so as to feed the paper along a path between the pressing and driving rollers and therewith through the discharge chute; wherein the pair of pressing rollers are pivotable together about the common axis such that as one of the pressing rollers is pivoted away from the driving roller, another one of the pressing rollers is pivoted toward the driving roller.
14. The automatic electronic dispenser of claim 13 wherein the pressing rollers comprise spring-loaded plastic rollers.
15. The automatic electronic dispenser of claim 13 wherein the dispenser further comprises a battery compartment located on a back side of the dispenser.
16. The automatic electronic dispenser of claim 13 wherein the dispenser further comprises a plurality of frame parts and a plurality of mounts for attaching the plurality of pressing rollers to the frame parts.
17. The automatic electronic dispenser of claim 13 wherein the driving roller and the plurality of pressing rollers comprise a plurality of spaced-apart ridges on a periphery of each roller.
18. The automatic electronic dispenser of claim 13 wherein the dispenser further comprises a static release.
19. The automatic electronic dispenser of claim 13 wherein the electronic sensor is located on a bottom side of the dispenser for detecting the proximity of a user.
20. The automatic electronic dispenser of claim 13 wherein the pressing rollers continue to dispense the tissue paper if the tissue paper breaks between the pressing rollers as the tissue paper is being dispensed.
21. An automatic electronic dispenser for dispensing a roll of tissue paper, comprising: a dispenser module for driving tissue from the roll through a discharge chute at the bottom of the module, the dispenser module having a front portion that is pivotable about a hinge, the dispenser module including: a paper roll holder attached to the sides of the dispenser module; a driving roller for unrolling the tissue from the paper holder in response to a signal from an electronic sensor; and a plurality of pressing rollers including an upper pressing roller and a lower pressing roller mounted in a vertically stacked, parallel configuration and pivotable as a substantially unitary structure about a common axis, the pressing rollers each frictionally contacting the driving roller so as to rotate therewith to dispense the tissue along a path between the pressing and driving rollers to the discharge chute, and wherein as the substantially unitary structure rotates about the common axis, the lower roll is pivoted away from the driving roller, and the upper pressing roll is pivoted into closer frictional contact with the driving roller.
22. The automatic electronic dispenser of claim 21 further comprising a front cover hinged on each side to rotate to an open position for loading a roll of tissue paper, and wherein the front portion of the dispenser module pivots forward about the hinge when the front cover of the electronic dispenser is opened.
23. The automatic electronic dispenser of claim 22 wherein the front portion of the dispenser module pivots rearward about the hinge when the front cover of the electronic dispenser is closed.
24. The automatic electronic dispenser of claim 22 wherein the pivoting forward of the front portion of the dispenser module reduces a requirement for having tight tolerances between the driving roller and the pressing rollers.
25. The automatic electronic dispenser of claim 21 wherein the driving roller and the plurality of pressing rollers comprise a plurality of spaced-apart ridges on a periphery of each roller.
26. The automatic electronic dispenser of claim 21 wherein the pressing rollers comprise spring-loaded plastic rollers.
27. The automatic electronic dispenser of claim 21 wherein the pressing rollers continue to feed the tissue if the tissue breaks between pressing rollers as the tissue is being dispensed.
28. An intelligent dispensing system for automatically dispensing and monitoring usage of a paper product, comprising: a plurality of dispensers, each dispenser having a dispenser module for driving paper from a roll of the paper product through a discharge chute, the dispenser module including: a driving roller for unrolling the paper from a paper roll holder in response to a signal from an electronic sensor; and a plurality of pressing rollers, the pressing rollers engaging the driving roller so as to engage the paper therebetween for dispensing the paper along a path between the pressing and driving rollers to a discharge chute, wherein the pressing rollers are independently rotatable and are mounted for common rotation about a pivot axis such that one of the pressing rollers to moves toward tighter engagement with the driving roller as another one of the pressing rollers is moved away from the driving roller.
29. The intelligent dispensing system of claim 28 wherein each dispenser further comprises a microprocessor controller and a transceiver.
30. The intelligent dispensing system of claim 29 further comprising: a master network device operatively connected with the transceiver in each dispenser; and a local network for enabling a paper product status message to be transmitted from each dispenser to the master network device.
31. The intelligent dispensing system of claim 30 further comprising an automation and control network interoperable with the local network for monitoring a status of each dispenser.
32. The intelligent dispensing system of claim 31 wherein the master network device transmits status messages over the automation and control network.
33. The intelligent dispensing system of claim 31 wherein the automation and control network uses a building automation and control network protocol.
34. The intelligent dispensing system of claim 30 wherein the master network device receives status messages from the transceiver in each dispenser.
35. The intelligent dispensing system of claim 30 wherein each dispenser and the master network device communicate with each other using wireless signals.
36. The intelligent dispensing system of claim 30 wherein the master network device and each dispenser transceiver use a wired connection for communication.
37. The intelligent dispensing system of claim 30 wherein the local network uses a data communications protocol.
38. The intelligent dispensing system of claim 30 further comprising a handheld device for data communications with the master network device.
39. The intelligent dispensing system of claim 29 wherein the microprocessor controller for each dispenser determines an amount of paper remaining on the paper roll holder and transmits a status message signal containing a status of the paper product to the master network device.
40. The automatic electronic dispenser of claim 28 wherein the pressing rollers comprise spring-loaded plastic rollers.
41. The automatic electronic dispenser of claim 28 wherein the driving roller and the plurality of pressing rollers comprise a plurality of spaced-apart ridges on a periphery of each roller.
42. The automatic electronic dispenser of claim 28 wherein the pressing rollers continue to feed the paper if the paper breaks between the pressing rollers as the paper is being dispensed.
43. A dispenser module for an automatic electronic dispenser for dispensing a roll of perforated paper mounted on a paper holder, comprising: a driving roller for unrolling the perforated paper from the paper holder in response to a signal from a proximity sensor; and dual pressing rollers, including a top roller arranged above and parallel to a lower roller, the pressing rollers being substantially independently rotatable and each substantially simultaneously engaging the driving roller with the perforated paper in driven contact therebetween for dispensing the perforated paper along a path between the pressing and driving rollers to a discharge chute; wherein the dual pressing rollers are pivotally mounted for rotation about a common pivot axis, wherein the top roller is pivoted toward the driving roller as the lower roller is pivoted away from the driving roller to substantially maintain contact of the perforated paper between the driving roll and at least one of the pressing rollers.
44. The dispenser module of claim 43 wherein the pressing rollers comprise spring-loaded plastic rollers.
45. The dispenser module of claim 43 wherein the driving roller and the plurality of pressing rollers comprise a plurality of spaced-apart ridges on a periphery of each roller.
46. The automatic electronic dispenser of claim 43 wherein the pressing rollers continue to feed the paper if the paper breaks between the pressing rollers as the paper is being dispensed.
47. An automatic dispenser for dispensing a roll of paper, comprising: a paper holder connected to at least a portion of the automatic dispenser, the paper holder at least partially supporting the roll of paper; a driving roller that dispenses paper from the roll of paper in response to a signal from an electronic sensor; a frame arranged substantially adjacent to the driving roller; and a plurality of pressing rollers connected to the frame by one or more mounts defining a substantially unitary structure that is pivotable about an axis, and wherein the plurality of pressing rollers are disposed along the driving roller so as to at least partially define a path between the pressing rollers and the driving roller for guiding the paper toward a discharge chute, wherein the plurality of pressing rollers comprises a first pressing roller and a second pressing roller each connected to and biased by a respective biasing member, and wherein the first and second pressing rollers pivot about the axis to maintain substantially continuous contact with the paper to prevent at least partial tearing of one or more perforated portions defined in the paper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other advantages and aspects of the embodiments of the disclosure will become apparent and more readily appreciated from the following detailed description of the embodiments taken in conjunction with the accompanying drawings as follows:
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DETAILED DESCRIPTION
(25) The following description is provided as an enabling teaching of embodiments of the invention. Those skilled in the relevant art will recognize that many changes can be made to the embodiments described, while still obtaining the beneficial results. It will also be apparent that some of the desired benefits of the embodiments described can be obtained by selecting some of the features of the embodiments without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the embodiments described are possible and may even be desirable in certain circumstances. Thus, the following description is provided as illustrative of the principles of the invention and not in limitation thereof, since the scope of the invention is defined by the claims.
(26) The embodiments described may utilize concepts disclosed in commonly-owned patents U.S. Pat. No. 7,213,782 entitled “Intelligent Dispensing System” and U.S. Pat. No. 7,370,824 entitled “Intelligent Electronic Paper Dispenser,” both of which are incorporated by reference herein. The embodiments may also utilize concepts disclosed in published patent application US 2008/0100982 entitled “System and Method for Dissipating Static Electricity in an Electronic Sheet Material Dispenser” and incorporated by reference herein.
(27) The dispenser in the disclosed embodiments may also be referred to herein as the electronic residential tissue dispenser (ERTD) although the disclosed embodiments of the dispenser are also suitable for public or commercial uses.
(28) In one embodiment, a tissue dispenser is provided wherein the tissue paper can actually sit on the dispenser arms in a manner similar to that of towel dispensers currently available. When the user pulls tissue paper from the roll (manual operation), the tissue paper is pulled by the large driving roller through the two small pressing rollers. The problem with tissue paper is that is perforated. With the current design of towel dispensers modified for use as a tissue dispenser, if the user pulls tissue and the perforation breaks above the pressing roller, the paper can no longer feed. The paper will not feed unless the dispenser unit “rolls the roll” as disclosed in U.S. Pat. No. 7,213,782 and U.S. Pat. No. 7,370,824. However, a more cost-effective design for tissue dispensing is provided by the disclosed embodiments having at least double pressing rollers. If the perforation tears between the two pressing rollers the dispenser will continue to self-feed in both manual and automatic operation (using infrared sensors to trigger tissue dispensing).
(29) The embodiments disclosed are suitable for both residential and commercial use. The use of double pressing rollers is unique in dispenser mechanisms. Other tissue dispensers function like the commercially available paper towel dispensers. If a perforation is read when paper is being dispensed, the dispenser re-feeds the perforated sheet and then sets the tissue so that it tears on the other side of the pressing roller.
(30) In the exemplary embodiments, perforations are not read since it does not matter where the perforation is because of the double pressing rollers. Unless the tissue breaks above the top pressing roller, the tissue in the dispenser is always self-feeding. The tissue paper is always re-fed automatically through the driving roller and the dual pressing rollers.
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(33) In the prior art, paper dispensers use a single pressing roller. However, with a single pressing roller, the user can tear the paper and the perforation may break inside the rollers. In the exemplary embodiment of
(34) In an exemplary embodiment, the electronic tissue paper dispenser has standard arms for holding the roll of tissue paper. The double pressing rollers may also be referred to as double feeding rollers. In contrast to automatic tissue dispensers in the art which include a tear bar or similar mechanism to cut paper towel, the disclosed embodiments do not have or need a tear bar. Instead a flapper bar is located at the bottom of the discharge chute (dispenser throat). The significance of having two rollers pressing on the driving roller is that if the perforations ever break on the upstream side of the second pressing roller, the second pressing roller continues to feed the paper. If the perforation breaks on the discharge side, the paper will continue to feed when requested by the user.
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(53) In an electronic dispenser, a sensor may be provided to detect an object placed in a detection zone external to the dispenser. This sensor may be a passive sensor that detects changes in ambient conditions, such as ambient light, capacitance changes caused by an object in a detection zone, and so forth. In an alternate embodiment, the sensor may be an active device and include an active transmitter and associated receiver, such as one or more infrared (IR) transmitters and an IR receiver. The transmitter transmits an active signal in a transmission cone corresponding to the detection zone, and the receiver detects a threshold amount of the active signal reflected from an object placed into the detection zone. Control circuitry (not shown) is configured with the sensor for initiating a dispense cycle upon a valid detection signal from the receiver.
(54) The dispenser control circuitry controls activation of the dispensing mechanism upon valid detection of a user's hand for dispensing a measured length of the sheet material. Sensors and associated circuitry may be provided for this purpose. Various types of sensors are well known to those skilled in the art, including IR, radio frequency (RF), capacitive sensors, etc. Any one or a combination of such sensing systems can be used.
(55) The corresponding structures, materials, acts, and equivalents of all means plus function elements in any claims below are intended to include any structure, material, or acts for performing the function in combination with other claim elements as specifically claimed.
(56) Those skilled in the art will appreciate that many modifications to the exemplary embodiments are possible without departing from the scope of the present invention. In addition, it is possible to use some of the features of the embodiments disclosed without the corresponding use of the other features. Accordingly, the foregoing description of the exemplary embodiments is provided for the purpose of illustrating the principles of the invention, and not in limitation thereof, since the scope of the invention is defined solely by the appended claims.