Reactor for the Conversion of Carbon Dioxide
20220040664 · 2022-02-10
Assignee
- PARIS SCIENCES ET LETTRES (PARIS, FR)
- Centre National De La Recherche Scientifique (Cnrs) (Paris, FR)
- Sorbonne Universite (Paris, FR)
- Ecole Nationale Superieure de Chimie de Paris (Paris Cedex 05, FR)
- UNIV PARIS XIII PARIS-NORD VILLETANEUSE (Villetaneuse, FR)
Inventors
- Vincent Piepiora (Versailles, FR)
- Stéphanie Ognier (Paris, FR)
- Simeon Cavadias (Rueil Malmaison, FR)
- Xavier Duten (Fontenay-Sous-Bois, FR)
- Michael Tatoulian (Paris, FR)
- Maria Elena Galvez-Parruca (Pantin, FR)
- Patrick Da Costa (Pantin, FR)
Cpc classification
B01J2219/0815
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0892
PERFORMING OPERATIONS; TRANSPORTING
C10L2290/38
CHEMISTRY; METALLURGY
B01J19/088
PERFORMING OPERATIONS; TRANSPORTING
H05H1/2406
ELECTRICITY
B01J2219/0809
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/2411
PERFORMING OPERATIONS; TRANSPORTING
C07C29/156
CHEMISTRY; METALLURGY
B01J2219/0871
PERFORMING OPERATIONS; TRANSPORTING
B01J8/06
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/243
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J19/08
PERFORMING OPERATIONS; TRANSPORTING
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
B01J8/06
PERFORMING OPERATIONS; TRANSPORTING
C07C29/156
CHEMISTRY; METALLURGY
Abstract
The present invention concerns a reactor for the conversion of carbon dioxide or carbon monoxide into hydrocarbon and/or alcohol comprising a support made from an electrically and thermally conductive material, forming the wall or walls of at least one longitudinal channel that passes through the support and also acting as the cathode of the reactor, at least one wire electrode forming an anode of the reactor, and extending within each longitudinal channel, and being arranged at a distance from the wall or walls of the longitudinal channel, each wire electrode optionally being covered with an electrically insulating layer along the part of the wire electrode extending within the longitudinal channel, a catalyst capable of catalysing a conversion reaction for the conversion of carbon dioxide or carbon monoxide into hydrocarbon and/or alcohol, the catalyst being situated between the wire electrode and the wall or walls of each longitudinal channel.
Claims
1. A reactor (1) for conversion of carbon dioxide or carbon monoxide into hydrocarbon and/or alcohol, comprising: a support (2) made of electrically and thermally conductive material, said support (2) forming the wall or walls of at least one longitudinal channel (3) which passes through the support (2) and also acts as cathode of the reactor (1) at least one wire electrode (4) forming an anode of the reactor (1), each wire electrode (4) extending within each longitudinal channel (3), along said longitudinal channel (3), and being arranged at a distance from the wall or walls of said longitudinal channel (3), each wire electrode (4) being optionally covered by an electrically insulating layer (5) along the part of the wire electrode (4) extending within said longitudinal channel (3), a catalyst (6) adapted to catalyse a conversion reaction of carbon dioxide or carbon monoxide into hydrocarbon and/or alcohol, the catalyst (6) being located between the wire electrode (4) and the wall or walls of each longitudinal channel (3).
2. The reactor (1) according to claim 1, wherein the longitudinal channel (3) is a cylinder of revolution, and wherein the wire electrode (4) is positioned along the axis of revolution (7) of the cylinder of revolution.
3. The reactor (1) according to claim 1 or 2, wherein each longitudinal channel (3) is fitted with two stoppers (8) made of electrically insulating material positioned respectively at each of the ends of said longitudinal channel, each stopper (8) being permeable to gas and having a through passage (9) into which the wire electrode (4) is inserted.
4. The reactor (1) according to any one of the preceding claims, wherein the support (2) is made of metal, especially steel and preferably stainless steel.
5. The reactor (1) according to any one of the preceding claims, wherein the longitudinal channel (3) has a diameter of less than 2 cm, especially less than 1 cm, and wherein the length of the channel is less than 20 cm, especially less than 10 cm and preferably less than 5 cm.
6. The reactor (1) according to any one of the preceding claims, wherein the catalyst (6) comprises at least one element selected from cerium dioxide, mesoporous cerium dioxide, nickel, zirconium dioxide, hydrotalcite, clay and their mixtures.
7. The reactor (1) according to any one of the preceding claims, wherein the support (2) also forms: a flow channel (10) of a heat transfer fluid (13), and at least one obstacle (11), preferably a pillar, in the flow channel (10) of the heat transfer fluid (13), each obstacle (11) comprising a single longitudinal channel (3), the flow channel (10) of the heat transfer fluid (13) and said longitudinal channel (3) being separated by the support (2).
8. The reactor (1) according to any one of the preceding claims, comprising a bidimensional network (12) of longitudinal channels according to a plane of the network (12), preferably a hexagonal network (12) of longitudinal channels (3), the longitudinal channels (3) being parallel to each other and perpendicular to the plane of the network (12).
9. The reactor (1) according to claim 8, wherein the network (12) has a mesh defining a mesh surface, and wherein the form of the support (2) is adapted so that the average speed of the heat transfer fluid (13) in flow measured on a mesh surface in a plane parallel to the plane of the network (12) and centred on an axis of revolution of a first cylinder is between 0.5 and 1.5 times the average speed of the heat transfer fluid (13) on a mesh surface in a plane parallel to the plane of the network (12) and centred on an axis of revolution (7) of a second cylinder adjacent to the first cylinder.
10. The device (16) for conversion of carbon dioxide or carbon monoxide into hydrocarbon and/or alcohol, comprising a conduit (14) having a main flow axis (15), the conduit (14) comprising a plurality of reactors (1) according to claim 8 or 9, positioned along at least part of the conduit (14), each support (2) of each reactor (1) extending mainly according to at least one part of a section normal to the main flow axis (15) of the conduit (14), the support (2) being formed and positioned in the conduit (14) such that the longitudinal channels (3) are parallel to the main flow axis (15) of the conduit (14).
11. The device (16) according to the preceding claim, wherein the conduit (14) has a fluid input (17) and a fluid output (18), and comprising: a gas diffuser comprising carbon dioxide or carbon monoxide and hydrogen, connected to the fluid input, and at least one condenser, connected to the fluid output and adapted to condense at least one element from water and a hydrocarbon.
12. A process for conversion of carbon dioxide and/or carbon monoxide, comprising the steps of: (a) providing a reactor (1) according to any one of claims 1 to 9, (b) injection of gas comprising carbon dioxide or carbon monoxide and dihydrogen into the longitudinal channel or longitudinal channels (3) of the reactor (1), (c) application of an electrical potential between the support (2) acting as cathode and the wire electrode or electrodes (4) acting as anode, the potential being adapted to generate plasma in the volume of the longitudinal channel or longitudinal channels (3) in between the wire electrode (4) and the wall or walls of each longitudinal channel (3).
13. The process according to claim 12, also comprising a step (d) for control of the temperature between 150° C. and 300° C., and preferably between 250° C. and 300° C., inside the reactor (1).
14. The process according to claim 12 or 13, wherein the electrical potential applied in step (c) has a frequency of between 1 MHz and 20 MHz.
Description
DESCRIPTION OF THE FIGURES
[0031] Other characteristics, aims and advantages of the invention will emerge from the following description which is purely illustrative and non-limiting and which must be considered with respect to the appended drawings, in which:
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DEFINITION
[0054] In the present invention the term “diameter” of a longitudinal channel designates the maximal dimension of a normal section of said longitudinal channel.
[0055] In the present invention the term “hydrocarbon” designates a saturated or unsaturated hydrocarbon molecule, linear or branched, or a mixture of such molecules. Preferably, this is methane.
[0056] In the present invention the term “alcohol” designates a molecule of formula R—OH where R represents a saturated or unsaturated hydrocarbon chain, linear or branched, or a mixture of such molecules. Preferably, this is methanol.
[0057] In the present invention the term “heat transfer fluid” designates a fluid adapted to transporting heat between two temperature sources. This can be oil, air, and/or an aqueous solution, and preferably oil.
DETAILED DESCRIPTION OF THE INVENTION
[0058] Architecture of the Reactor 1
[0059] The reactor 1 is adapted to convert carbon dioxide and/or carbon monoxide into a hydrocarbon and/or an alcohol by generating plasma in the reactor 1.
[0060]
[0061] The reactor 1 comprises at least one wire electrode 4 which forms an anode of the reactor 1. The wire electrode 4 is arranged at a distance from the wall or walls of the longitudinal channel 3 which form the cathode. The wire electrode 4 extends within the longitudinal channel 3. It can extend along part of the longitudinal channel 3 and preferably over the entire length of the longitudinal channel 3. Therefore, the spatial distribution of the plasma is homogeneous in the longitudinal channel 3. Preferably, the longitudinal channel 3 is a cylinder of revolution having an axis of revolution 7. The wire electrode 4 is positioned along the axis of revolution 7. Therefore, the gradient of electrical potential can be homogeneous in the volume of the longitudinal channel 3 between the cathode and the anode.
[0062] During conversion of carbon dioxide and/or carbon monoxide plasma is generated in some of the volume formed by the longitudinal channel or longitudinal channels 3, in between the wire electrode 4 and the wall or walls of each longitudinal channel 3. Plasma is generated by dielectric barrier discharge (also known by the term controlled dielectric barrier discharge, or DBD). Dielectric barrier discharge is an electrical discharge created between two electrodes separated by a dielectric material. This discharge can be pulsed for example when the selected dielectric material is a dielectric gas. In the reactor 1, the dielectric can be selected at least from a layer 5 comprising a solid dielectric material, displaced on the wire electrode 4, a layer comprising a solid dielectric material displaced on the cathode, or the gaseous phase separating the two electrodes, comprising carbon dioxide for example. Each wire electrode 4 is preferably covered by an electrically insulating layer 5 along the part of the wire electrode extending within the longitudinal channel 3. Therefore, it is possible to impose voltages in the reactor between the cathode and the anode greater than 10 kV, and preferably greater than 20 kV. The layer 5 can preferably be made of alumina.
[0063] The reactor 1 also comprises a catalyst 6 adapted to catalyse a conversion reaction of carbon dioxide and/or carbon monoxide of hydrocarbon and/or alcohol. The catalyst 6 is arranged between the wire electrode 4 and the wall or walls of each longitudinal channel 3.
[0064] The catalyst 6 preferably comprises at least one element selected from magnesium oxide, silicon oxide, lanthanum oxide, cerium oxide, zirconium oxide and aluminium oxide. The catalyst 6 comprises especially at least one element selected from magnesium oxide, lanthanum oxide, cerium dioxide and zirconium oxide and their combinations, said oxide or said oxides being impregnated by nickel or cobalt, preferably in metallic form. Oxides can originate from hydrotalcites, hydrocalumite or natural clays. The catalyst 6 can comprise a substrate comprising mesopores. The substrate can have a zeolitic structure.
[0065] The nickel content can advantageously be between 5 to 30% by mass relative to the total composition of the catalyst 6. The cobalt content can advantageously be between 5 to 30% by mass relative to the total composition of the catalyst 6. The zircon content (other name for zirconium oxide), in particular in the case of a catalyst 6 comprising a composite oxide of cerium and zircon, can be between 1% to 20% by mass relative to the total composition of the catalyst 6. The cerium oxide content can be between 5 to 30% by mass relative to the total composition of the catalyst 6. The silicon oxide content can be between 15 to 40% by mass relative to the total composition of the catalyst 6. The aluminium oxide content can be between 15 to 40% by mass relative to the total composition of the catalyst 6. The magnesium oxide content can be between 1 to 20% by mass relative to the total composition of the catalyst 6. The lanthanum oxide content can be between 1 to 10% by mass relative to the total composition of the catalyst 6.
[0066] The catalyst 6 can be activated by the electrical potential controlled between the cathode and the electrode. “Activated” means that the electrical potential forms positively or negatively polarised sites on the surface of the catalyst 6. These polarised sites favour adsorption and desorption of elements of the gaseous phase, allowing conversion of carbon dioxide and/or carbon monoxide. This catalysis is particularly advantageous as it can be carried out at temperatures below 350° C.
[0067] The longitudinal channel 3 is fitted with two stoppers 8 positioned at each of the ends of the longitudinal channel 3. Each stopper 8 is made at least of one electrically insulating material. Each stopper 8 is also permeable to gas. Finally, at least one stopper 8 positioned in a longitudinal channel 3, preferably both stoppers 8, presents a through passage 9 into which the wire electrode 4 can be inserted. The stopper 8 has several functions. It supports the wire electrode 4 on either side of the ends of the longitudinal channel 3. The stopper 8 also electrically insulates the volume defined inside the longitudinal channel 3 from the rest of the reactor 1. Therefore, the plasma generated during use of the reactor 1 is confined in the longitudinal channel or longitudinal channels. Finally, due to their permeability to gas the stoppers 8 perform the two preceding functions and allow gas flow from one end of the longitudinal channel 3 to the other so as to introduce carbon dioxide and/or carbon monoxide to the longitudinal channel 3. The stoppers 8 also release any resulting hydrocarbon and/or alcohol.
[0068] The support 2 forms a flow channel 10 of a heat transfer fluid 13. The flow channel 10 of the heat transfer fluid and the longitudinal channel 3 are separated by the support 2. As the support 2 is both electrically and thermally conductive, at the same time it plays the role of cathode of the reactor 1, enabling plasma to be generated in the longitudinal channel 3, and plays the role of heat exchanger, allowing exchange of heat between the longitudinal channel 2 and the flow channel 10. The support 2 also acts as mechanical support of the reactor 1.
[0069] In reference to
[0070] In reference to
[0071] In reference to
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[0076] Architecture of the Device 16
[0077] In reference to
[0078] The conduit 14 comprises at least one reactor 1, and preferably a plurality of reactors 1, positioned in series along the conduit 14. Each support 2 of each reactor 1 extends mainly according to at least one part of a section normal to the main flow axis 15 of the conduit 14. The support 2 is formed and positioned in the conduit 14 such that the longitudinal channels 3 are parallel to the main flow axis 15 of the conduit 14. Therefore, the gas introduced to the conduit 14 via the fluid input 17 can flow as far as a first reactor 1. The gas passes through the support 2 of the first reactor 1 via all the parallel longitudinal channels 3, where carbon dioxide and/or carbon monoxide can be converted.
[0079] According to an embodiment of the invention, the supports 2 in series can extend over the entire section of the conduit 14. Therefore, the entire gas flow upstream of a reactor 1 flows through the longitudinal channels 3, and the rate of conversion of carbon monoxide and/or carbon dioxide between the upstream of said support 2 and the downstream of said support 2 is maximised.
[0080] In reference to
[0081] In reference to
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[0083] In reference to
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[0085] Executing Conversion of Carbon Dioxide and/or Carbon Monoxide
[0086] In reference to
[0090] Preferably, the conversion of carbon dioxide and/or carbon monoxide comprises also a step 183 for control of the temperature of the reactor 1 between 150° C. and 300° C., and preferably between 250° C. and 300° C. The yield for conversion of carbon dioxide and/or carbon monoxide of hydrocarbon and or alcohol during hydrogenation reaction is maximal in a temperature range between 250° C. and 300° C. Below this temperature, the conversion of carbon dioxide causes production of unwanted secondary products, for example nickel tetracarbonyl if the catalyst 6 includes nickel. Above 300° C., the conversion of carbon dioxide causes production of carbon monoxide. Control of the temperature can be ensured by injection of the heat transfer fluid 13 into the flow channel 10 formed by the support 2. Since the conversion reaction of carbon dioxide and/or carbon monoxide of hydrocarbon and or alcohol is exothermal, the heat transfer fluid 13 can be cooled outside the flow channel 10 and its temperature controlled by a thermostat. Preferably, the process can be used to produce heat. The process is preferably executed at atmospheric pressure.
[0091] During application 184 of an electrical potential, the applied electrical potential is preferably an alternative potential, such as a pulsed or sinusoidal potential. The applied electrical potential preferably has an amplitude between 5 kV and 50 kV, especially between 10 kV and 20 kV. Finally, the electrical potential applied preferably has a frequency between 0.5 MHz and 100 MHz, and especially between 1 MHz and 20 MHz. These characteristics of the applied electrical potential, taken independently or combined, favour the appearance of active sites on the surface of the catalyst 6 and increase the conversion rate. According to the molar ratio between CO.sub.2 and Hz, the formation of a given hydrocarbon and/or of a given alcohol can be preferred. For example, with a molar ratio of 1 CO.sub.2 to 4 H.sub.2, methane (CH.sub.4) is preferably formed. The process is preferably used to produce hydrocarbon and more particularly methane.
[0092] In reference to
EXAMPLES
[0093] A reactor 1 comprising three longitudinal channels 3 was tested. The longitudinal channels 3 can be utilised to generate plasma in DBD (Dielectric Barrier Discharge) or pulsed plasma.
[0094] The Device for Generating Plasma in DBD
[0095] In reference to
[0096] In reference to
[0097] The Device for Generating Pulsed Plasma
[0098] In reference to
[0099] Conversion
[0100] CO.sub.2 conversion reaction of hydrocarbon by dihydrogen is exothermal. For production of methane, the best yield is obtained for a reactor temperature 1 of between 250° C. and 300° C. The heat transfer fluid 13, in this case oil, is preheated to 200° C. by a heating resistor. A pump is started up so as to have the oil circulate in a loop in the flow channel 10. CO.sub.2 and dihydrogen are then sent to the reactor 1. The CO.sub.2 and dihydrogen ratio is kept constant. The ratio between the quantity of CO.sub.2 injected in gaseous form into the reactor 1 and the quantity of dihydrogen injected in gaseous form into the reactor 1 is preferably between 0.20 and 0.30 and especially substantially equal to a quarter. Therefore, the production of methane is favoured before the production of other possible reaction products. If CO is utilised in place of CO.sub.2, the ratio between the quantity of CO injected in gaseous form into the reactor 1 and the quantity of dihydrogen injected in gaseous form into the reactor 1 is preferably between 0.25 and 0.40 and especially substantially equal to a third. Therefore, the production of methane is also favoured before the production of other possible reaction products.
[0101] An electrical potential generator connected to the anode and the cathode is powered up at a frequency of 72 kHz. The voltage is controlled between 15 and 25 kV. A separator balloon is connected fluidically to the fluid output 18 of the conduit 14. The balloon can be cooled. The production of hydrocarbon is measured by collecting and analysing gas and liquid obtained at output of the conduit 14. The rate of the oil pump is adjusted continuously as a function of the temperature of gases at output of the reactor 1 and of the temperature of the return oil.
[0102] After measuring, the gaseous phase at output of the conduit 14 comprises 50% methane, 12.5% CO.sub.2, and 37.5% dihydrogen. The liquid phase at output of the conduit 14 comprises 100% water, after measuring.
[0103] Therefore, the reactor 1 can enable the capture and storage of CO.sub.2, for example put out industrially by a cement plant or steel mill.
[0104] The process for conversion of carbon dioxide and/or carbon monoxide according to an embodiment of the invention can for example treat the products of pyrogasification of wood waste. In fact, after pyrolysis and gasification pyrogasification of wood mainly produces CO.sub.2, CO and H.sub.2. It is therefore possible to produce hydrocarbon, such as methane, via a process according to an embodiment of the invention.
REFERENCES
[0105] [1] Gao, J., Wang, Y., Ping, Y., Hu, D., Xu, G., Gu, F., & Su, F. (2012). A thermodynamic analysis of methanation reactions of carbon oxides for the production of synthetic natural gas. RSC Advances, 2(6), 2358-2368.
[0106] [2] E&E Consultant, Hespul, S. (2014). Study of hydrogen and methanation as a process for validating surplus electricity. E&E Consultant, Hespul, Solagro: Cassel, France.
[0107] [3] Ocampo, F., Louis, B., & Roger, A. C. (2009). Methanation of carbon dioxide over nickel-based CeO. 72ZrO. 28O2 mixed oxide catalysts prepared by sol-gel method. Applied Catalysis A: General, 369(1-2), 90-96.
[0108] [4] Hoeben, W. F. L. M., van Heesch, E. J. M., Beckers, F. J. C. M., Boekhoven, W., & Pemen, A. J. M. (2015). Plasma-Driven Water-Assisted CO.sub.2 Methanation. IEEE Transactions on Plasma Science, 43(6), 1954-1958.