Optical medical instrument
09757019 · 2017-09-12
Assignee
Inventors
- Kevin Pilz (Tuttlingen, DE)
- Markus Kupferschmid (Emmingen-Liptingen, DE)
- Daniel Ulmschneider (Nendingen, DE)
- Andreas Heni (Fridingen, DE)
Cpc classification
International classification
Abstract
An optical medical instrument, in particular an endoscope or exoscope, has an elongate tubular shaft, a heat source generating lost heat, and a heat pipe which extends inside the shaft, in the longitudinal direction of the shaft, and has a distal heat pipe end and a proximal heat pipe end, wherein the heat pipe is thermally coupled to the heat source in order to collect heat from the latter and remove the heat from the heat source. Between the distal heat pipe end and the proximal heat pipe end, the heat pipe is coupled thermally conductively and two-dimensionally to the shaft over at least a partial length of the heat pipe and over at least a partial circumference of the heat pipe, in order to remove heat from the heat pipe, over at least a partial length and over at least a partial circumference of the shaft, to the environment.
Claims
1. An optical medical instrument, comprising: an elongate tubular shaft; a heat source generating lost heat during use of the optical medical instrument; and a heat pipe extending inside the shaft in a longitudinal direction of the shaft and having a distal heat pipe end and a proximal heat pipe end, the heat pipe being thermally coupled to the heat source in order to collect the lost heat from the heat source and to remove the lost heat from the heat source; wherein the heat pipe is coupled thermally conductively and two-dimensionally to the shaft between the distal heat pipe end and the proximal heat pipe end over at least a partial length of the heat pipe and over at least a partial circumference of the heat pipe, in order to remove the lost heat from the heat pipe, over at least a partial length and over at least a partial circumference of the shaft, to an environment of the optical medical instrument; and wherein the heat pipe extends over at least half the length of the shaft and is coupled thermally conductively to the shaft over at least half the length of the shaft.
2. The instrument of claim 1, wherein the heat pipe is coupled thermally conductively to the shaft over at least half the total length of the heat pipe.
3. The instrument of claim 1, wherein the heat pipe is coupled thermally conductively to the shaft almost or completely over the total length of the heat pipe.
4. The instrument of claim 1, wherein the heat pipe is thermally coupled at least in part directly to the shaft, wherein the heat pipe is in contact with an inner face of the shaft at least over part of the circumference.
5. The instrument of claim 4, wherein the heat pipe is in contact with the inner face of the shaft with a form fit.
6. The instrument of claim 1, wherein the heat pipe is coupled thermally conductively to the shaft over at least part of the circumference via a heat sink body, wherein the heat sink body is in form-fit contact with the heat pipe and with an inner face of the shaft, in each case over at least part of the circumference.
7. The instrument of claim 1, wherein the heat pipe is coupled thermally conductively to the shaft section-wise via a plurality of heat sink bodies, wherein the heat sink bodies are distributed along the heat pipe.
8. The instrument of claim 1, wherein the heat pipe is connected to the heat source via a thermally conductive heat coupling element.
9. The instrument of claim 8, wherein the heat pipe is connected to the thermally conductive heat coupling element with a form fit.
10. The instrument of claim 8, wherein the heat pipe is pressed into the heat coupling element.
11. The instrument of claim 8, wherein the heat pipe is additionally fixed in or on the heat coupling element via a thermally conductive joining agent.
12. The instrument of claim 8, wherein the heat coupling element is designed as a thermally conductive bearing with at least one degree of freedom of movement with respect to the heat source.
13. The instrument of claim 1, wherein the heat source is arranged in at least one of: a distal end area of the shaft, in a middle portion of the shaft, in a proximal end area of the shaft.
14. The instrument of claim 13, wherein the heat pipe is thermally coupled to the heat source via at least one of: the distal heat pipe end, a middle portion between the distal heat pipe end, the proximal heat pipe end, or via the proximal heat pipe end.
15. The instrument of claim 1, wherein the heat source is a first heat source, and at least one second heat source is located at a distance from the first heat source in the longitudinal direction of the shaft, wherein the heat pipe is thermally coupled to the first heat source and the at least one second heat source.
16. The instrument of claim 1, wherein the heat pipe has a first heat pipe and at least one second heat pipe, wherein at least one of the first heat pipe and the at least one second heat pipe is thermally coupled to the heat source.
17. The instrument of claim 1, wherein the heat pipe is a sintered heat pipe.
18. The instrument of claim 1, wherein the instrument is an endoscope.
19. The instrument of claim 1, wherein the instrument is an exoscope.
20. The instrument of claim 1, further comprising an instrument head housing; and wherein the shaft extends from the instrument head housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Illustrative embodiments of the invention are shown in the drawings and are described in more detail below with reference to said drawings, in which:
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DESCRIPTION OF EXEMPLARY PREFERRED EMBODIMENTS
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(20) Generally, the instrument 10 has an elongate tubular shaft 12 between a distal end 14 and a proximal end 16. The shaft 12 is depicted in an interrupted view in order to show that the shaft 12 can extend over a great length. In
(21) The components in the shaft 12 include electronic elements arranged in the distal end area of the shaft 12, such as one or more image sensors, populated printed circuit boards or the like, which are designated jointly in
(22) Further components in the distal end area serve for illumination and are designated jointly by reference sign 22 and are referred to hereinbelow as the illumination unit 22. The illumination unit 22 can be formed by one or more light sources such as LEDs or by the light-emitting ends of optical fibres.
(23) A window 23, which extends parallel to the longitudinal direction of the shaft 12 in the illustrative embodiment shown, serves as the light output for the illumination unit 22 and as the light input for the one or more image sensors of the electronics unit 20. While the viewing direction of the instrument 10 in the illustrative embodiment shown is thus 90° to the longitudinal direction of the shaft 12, it goes without saying that other viewing directions such as 0°, 30°, 60° and the like are also possible, as are customary in particular in endoscopes.
(24) The electronics unit 20 and if appropriate the illumination unit 22 represent a heat source 24 that generates lost heat. The electronics unit 20 in particular generates a large amount of lost heat, which has to be removed from the electronics unit 20, since it is known that the performance of electronic elements falls as the temperature increases.
(25) In order to efficiently remove the lost heat from the heat source 24, the instrument 10 has a heat removal management system, which is described below.
(26) The latter includes a heat pipe 26 which extends inside the shaft 12 in an elongate area between the distal end 14 and the proximal end 16 and which has a distal heat pipe end 28 and a proximal heat pipe end 30.
(27) The heat pipe 26 is a heating tube which encloses a hermetically encapsulated volume filled with a working medium, for example water or ammonia, that fills the volume to a small extent in the liquid state and to a greater extent in the vapour state. The working medium begins to evaporate when heat enters the heat pipe 26, wherein the resulting vapour flows away from the site of introduction of the heat. On its outer surface, the heat pipe 26 is not thermally insulated anywhere along the entire length of the heat pipe 26.
(28) All customary forms of heat pipes can be used as the heat pipe 26, although in the present case the heat pipe 26 is preferably designed as a sintered heat pipe. In contrast to other types of heat pipes, the function of sintered heat pipes is less dependent on position with respect to gravitation. Furthermore, the heat pipe 26 should not be too large in cross section and instead should be somewhat narrow, since this likewise further reduces the positional dependency of the heat pipe 26 with respect to gravitation and, in addition, the surface to volume ratio is greater and therefore more favourable than in the case of a thicker heat pipe. A greater surface to volume ratio helps improve the heat transfer from the heat pipe 26 to its environment. The heat pipe 26 can have a round cross section, although it can also have an oval or flattened cross section.
(29) The heat pipe 26 is thermally coupled, here thermally conductively coupled, to the heat source 24 in order to collect heat from the heat source 24 and remove the heat from the heat source 24.
(30) For this purpose, the heat pipe 26, in the present illustrative embodiment the heat pipe 28, is connected thermally conductively to the heat source 24 via a heat coupling element 34.
(31) The heat coupling element 34 can be in the form of a heat conduction plate or heat conduction body made of a material with good thermal conductivity, for example copper or aluminum. The connection of the heat source 24 to the heat coupling element 34 can be improved by the introduction of a graphite foil (not shown).
(32) In the case where the instrument 10 is, for example, a video exoscope or a video endoscope with a pivotable camera (image sensor or image sensors of the electronics unit 20), wherein the camera is pivotable about a pivot axis 36 for example, the heat coupling element 34 is designed as a thermally conductive bearing with a degree of freedom of movement in rotation about the pivot axis 36. In this case, the heat coupling element 34 can be composed of a stationary part 38, and of a part 40 that is movable (rotatable) relative to the latter, wherein the movable part 40 is connected to the heat source 24. It will be appreciated that the connection between the stationary part 38 and the part 40, movable relative thereto, of the heat coupling element 34 has to provide good thermal conductivity. This can be provided or improved by a heat-conducting intermediate material between the bearing halves (parts 38 and 40), for example graphite foil. It will be appreciated that the pivot axis of the camera can also coincide with the viewing axis of the instrument 10.
(33) The heat pipe 26 is connected to the heat coupling element 34 in particular with a form fit, which can be achieved by the fact that, in the present case, the distal heat pipe end 28 is pressed into a recess of the heat coupling element 34. The connection of the heat pipe 26 to the heat coupling element 34 can be supported by a thermally conductive adhesive, wherein this additional cohesive bond fixes the degrees of freedom that are still open despite the form fit.
(34) The lost heat generated by the heat source 24 (electronics unit 20, illumination unit 22) is transferred via the heat coupling element 34 to the heat pipe 26, in this case to the distal heat pipe end 28. In the heat removal management system according to the invention, provision is now made that this lost heat is not necessarily always conveyed from the heat pipe 26 to the proximal heat pipe end 30 and released there, and instead the heat removal management system according to the invention is based on a “flexible heat sink”, as is explained below.
(35) The principle of the “flexible heat sink” is that the heat pipe 26, between the distal heat pipe end 28 and the proximal heat pipe end 30, is connected thermally conductively and two-dimensionally to the shaft 12 over at least a partial length of the heat pipe 26 and over at least a partial circumference of the heat pipe 26 (circumference is to be understood as the circumference with respect to the longitudinal direction of the heat pipe 26), such that heat from the heat pipe 26 is removed, over at least a partial length and at least a partial circumference of the shaft 12 serving as the heat sink, to the environment. In the illustrative embodiment shown in
(36) In the illustrative embodiment in
(37) While the heat pipe 26 in the illustrative embodiment in
(38) The principle of the “flexible heat sink” according to the invention means that the current heat sink is always located at the site of the lowest current temperature on the surface of the heat pipe 26. The function of the heat pipe 26 is not limited to the heat sink having to be located at one of the two heat pipe ends, here at the proximal heat pipe end 30. Instead, the working medium in the heat pipe 26 seeks the currently coldest point of the heat pipe 26 as heat sink and the temporarily warmest point on the heat pipe 26 as heat source. However, in the present case, the location of the heat source 24 is always fixed. The heat sink, i.e. the coldest place along the shaft 12, is not fixed. By means of the heat pipe 26 being connected to the shaft 12 as uniformly as possible and along optimally the full length, the heat sink can be located anywhere along the heat pipe 26. The position of the heat sink along the shaft 12 is therefore flexible, depending on the function of the heat pipe 26. This has the effect that the heat is distributed uniformly across the existing surface of the shaft 12 and the temperature difference is thus kept as low as possible.
(39) In the illustrative embodiment in
(40) The form-fit connection of the heat pipe 26 to the heat sink body 42, which connection is designated by reference sign 50, and the form-fit connection of the heat sink body 42 to the inner face 44 of the shaft 12, as indicated by 52, can be fixed by cohesive joining, such as gluing, or with solder, wherein the joining material must have good thermal conductivity. However, if a different lengthwise extent between heat pipe 26, heat sink body 42 and/or shaft 12 has to be taken into consideration, an additional cohesive connection of this kind is completely or partially dispensed with.
(41) At the proximal shaft end 16 in
(42) Further illustrative embodiments are described below with reference to
(43) Only the respective differences from the illustrative embodiment in
(44) In the instrument in
(45) The instrument 10 according to
(46) In contrast to the previous illustrative embodiments, the instrument 10 in
(47) Viewed transversely with respect to the longitudinal direction of the shaft 12, the two heat pipes 26a and 26b are arranged next to each other and both extend from the heat coupling element 34 as far as the area of the proximal end 16 of the shaft. The heat pipe 26a has a distal heat pipe end 28a and a proximal heat pipe end 30a, and the heat pipe 26b has a distal heat pipe end 28b and a proximal heat pipe end 30b.
(48) As has already been mentioned above, the use of several thin heat pipes is preferred to the use of just one heat pipe with a larger cross section, by virtue of the reduced positional dependency of the heat pipes with respect to gravitation and the increased surface to volume ratio.
(49) The instrument 10 in the illustrative embodiment in
(50) The second heat pipe 26b has a distal heat pipe end 28b and a proximal heat pipe end 30b. Both heat pipes 26a and 26b extend only over a shorter part of the length of the shaft 12 compared to the previous illustrative embodiments, although the two heat pipes 26a and 26b together extend over the same area as in the previous illustrative embodiments. The two heat pipes 26a and 26b have an overlap area A providing a thermally conductive coupling to each other, such that a heat transfer can take place between the two heat pipes 26a and 26b in this area A.
(51) The instrument 10 in
(52) Whereas in the previous illustrative embodiments there is only one heat source, specifically the heat source 24 in the distal end area of the shaft 12, the instrument 10 in
(53) In the illustrative embodiment in
(54) The instrument 10 in
(55) The principle of the “flexible heat sink” applies also in the illustrative embodiment in
(56) The illustrative embodiment according to
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(58) The illustrative embodiment in
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(61) Further illustrative embodiments are described with reference to
(62) First of all,
(63) The instrument 10 is shown cut away in
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(66) The heat sink body 42 encloses an inner area 68, which can be used for the routing of lines. In this illustrative embodiment, the heat pipes 26a and 26b are not pressed into the heat sink body but instead merely inserted and therefore not deformed in cross section.
(67) It will be appreciated that the aspects described with reference to the illustrative embodiments in