Protector with sensor
09758108 · 2017-09-12
Assignee
Inventors
- Yuzo Hirakawa (Hiroshima, JP)
- Michihiko Matsumoto (Hiroshima, JP)
- Hironori Koeda (Gifu, JP)
- Tomoki Kameyama (Kariya, JP)
Cpc classification
E05F15/44
FIXED CONSTRUCTIONS
B60R2013/0287
PERFORMING OPERATIONS; TRANSPORTING
B60R13/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R13/02
PERFORMING OPERATIONS; TRANSPORTING
H01H3/14
ELECTRICITY
Abstract
A protector with a sensor comprises: a hollow part; and an installation base member formed on the hollow part. In the hollow part, a plurality of conductive parts have core wires embedded therein respectively and a space is positioned between the plurality of conductive parts. The plurality of conductive parts include: a conductive part on a lower part of the hollow part as a side of the installation base member; and a conductive part on an upper part of the hollow part separated from the side of the installation base member by the space. The hollow part includes: an oblique side on an inner-cabin side extending from an inner-cabin side end connected with the installation base member to a tip; and an oblique side on an outer-cabin side extending from an outer-cabin side end connected with the installation base member to the tip.
Claims
1. A protector with a sensor comprising: a hollow part having core wires, a plurality of conductive parts and a space provided therein, the plurality of conductive parts having the core wires embedded therein respectively, the space being positioned between the plurality of conductive parts; and an installation base member formed on said hollow part, wherein: said plurality of conductive parts include a conductive part on a lower part of the hollow part and a conductive part on an upper part of the hollow part, the conductive part on the lower part of the hollow part being formed on a side of said installation base member, the conductive part on the upper part of the hollow part being separated from the side of said installation base member by the space; said hollow part includes an oblique side on an inner-cabin side and an oblique side on an outer-cabin side, the oblique side on the inner-cabin side extending from an inner-cabin side end to a tip, the oblique side on the outer-cabin side extending from an outer-cabin side end to said tip, the inner-cabin side end being connected with said installation base member, the outer-cabin side end being connected with said installation base member; and said conductive part on the lower part of the hollow part has a convex shape and said conductive part on the upper part of the hollow part has a concave shape in cross section of said hollow part, and a distance is uniform between said conductive part on the lower part of the hollow part and the conductive part on the upper part of the hollow part.
2. The protector with the sensor as claimed in claim 1, wherein: the oblique side on the inner-cabin side and the oblique side on the outer-cabin side of said hollow part linearly extend at stable angles of inclination.
3. The protector with the sensor as claimed in claim 2, wherein: said oblique side on the inner-cabin side extends at an angle of inclination of not more than 70 degrees relative to a datum line on an inner-cabin side on a position of said inner-cabin side end, the datum line on the inner-cabin side extending in an inner and outer cabin direction, and; the oblique side on the outer-cabin side extends at an angle of inclination of not more than 70 degrees relative to a datum line on an outer-cabin side on a position of said outer-cabin side end, the datum line on the outer-cabin side extending in the inner and outer cabin direction.
4. The protector with the sensor as claimed in claim 3, wherein: said datum line on the inner-cabin side is the same as said datum line on the outer-cabin side; and said angle of inclination of said oblique side on the inner-cabin side is the same as said angle of inclination of said oblique side on the outer-cabin side of said hollow part.
5. The protector with the sensor as claimed in claim 4, wherein: said hollow part has a triangular shaped cross section.
6. The protector with the sensor as claimed in claim 3, wherein: said hollow part has a triangular shaped cross section.
7. The protector with the sensor as claimed in claim 2, wherein: said hollow part has a triangular shaped cross section.
8. The protector with the sensor as claimed in claim 1, wherein: said oblique side on the inner-cabin side extends at an angle of inclination of not more than 70 degrees relative to a datum line on an inner-cabin side on a position of said inner-cabin side end, the datum line on the inner-cabin side extending in an inner and outer cabin direction, and; the oblique side on the outer-cabin side extends at an angle of inclination of not more than 70 degrees relative to a datum line on an outer-cabin side on a position of said outer-cabin side end, the datum line on the outer-cabin side extending in the inner and outer cabin direction.
9. The protector with the sensor as claimed in claim 8, wherein: said datum line on the inner-cabin side is the same as said datum line on the outer-cabin side; and said angle of inclination of said oblique side on the inner-cabin side is the same as said angle of inclination of said oblique side on the outer-cabin side of said hollow part.
10. The protector with the sensor as claimed in claim 9, wherein: said hollow part has a triangular shaped cross section.
11. The protector with the sensor as claimed in claim 8, wherein: said hollow part has a triangular shaped cross section.
12. The protector with the sensor as claimed in claim 1, wherein: said hollow part has a triangular shaped cross section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) Referring to the Drawings, a protector with a sensor according to an embodiment of the present invention will be described. It is to be noted that words “a front and a rear” indicate a front direction and a rear direction relative to an automobile. The words “upper and lower” used with respect to the automobile indicate an upper direction and a lower direction relative to the automobile. As to the words “upper and lower” used with respect to a protector 10 with a sensor, the word “upper” indicates a side of a hollow part 52 and the word “lower” indicates a side of an installation base member 11.
(13) The protector 10 with the sensor of the embodiment of the present invention, which extends toward a front side of an automobile body is installed on a front end surface of a sliding door 1 of an automobile shown in
(14) As shown in
(15) The installation base member 11 is formed on the hollow part 52. The installation base member 11 has a plurality of holding lips 14, 14 formed inside and a core 15 having a substantially U-shaped cross section embedded therein for increasing rigidity. In addition, a decorative lip 16 is provided on the outer-cabin side wall 11b of the installation base member 11.
(16) The hollow part 52 is integrally molded with the connecting wall 11c of the installation base member 11. A top end of the hollow part 52 protrudes toward a front side of the automobile.
(17) Both ends (an inner-cabin side end) 52a, (an outer-cabin side end) 52b of the hollow part 52 are at a distance from each other and are connected with the installation base member 11.
(18) In the present embodiment, a distance 110 in cross section between the inner-cabin side end 52a and the outer-cabin side end 52b of the hollow part 52 is the same as a width, in the inner and outer cabin direction, between two parts of the installation base member 11 in cross section. The both ends 52a, 52b are connected with the two parts of the installation base member 11. In other words, the distance 110 is the same as an interval (width in the inner and outer cabin direction) under the following conditions. The distance 110 is between a position closest to an inside of an automobile on the inner-cabin side end 52a and a position closest to an outside of the automobile on the outer-cabin side end 52b. The interval (width in the inner and outer cabin direction) is between a position closest to the inside of the automobile on an upper side end of an inner-cabin side wall 11a and a position closest to the outside of the automobile on an upper side end of an outer-cabin side wall 11b of the installation base member 11. The inner-cabin side end 52a forming the outer coat of the hollow part 52 is connected with a corner between the inner-cabin side wall 11a and a connecting wall 11c of the installation base member 11. The outer-cabin side end 52b forming the outer coat of the hollow part 52 is connected with a corner between the outer-cabin side wall 11b and the connecting wall 11c.
(19) The rubber like elastic bodies 54, 55 having conductivity are conductive parts. The conductive parts include: a conductive part 55 on a lower part of the hollow part, which is a side of the installation base member 11 of the hollow part 52; and a conductive part 54 on an upper part of the hollow part, which is a side of a top end of the hollow part 52. The conductive part 54 on the upper part of the hollow part 52 is separated from the side of the installation base member 11 by the space 53. The conductive part 54 on the upper part of the hollow part 52 has a core wire 31 embedded at a center thereof and the conductive part 55 on the lower part of the hollow part 52 has a core wire 32 embedded at a center thereof. In general, the rubber like elastic bodies 54, 55 having conductivity include solid materials without air bubbles therein.
(20) Positions in the hollow part 52 as well as shapes of the conductive part 54 on the upper part of the hollow part and the conductive part 55 on the lower part determine a shape of the space 53 in cross section between the two conductive parts 54, 55. In the present embodiment, the two conductive parts 54, 55 are shaped in a manner that the space 53 substantially has a V-shaped cross section, substantially has a uniform width in cross section and an opening of the V-shaped cross section faces the side of the installation base member 11. Also, an inner-cabin side end 53a and an outer-cabin side end 53b of the space 53 are continuously provided directly on an inner peripheral surface of the hollow part 52 (inner peripheral surface of the outer coat of the hollow part 52). Also, the conductive part 54 on the upper part of the hollow part and the conductive part 55 on the lower part of the hollow part are shaped and positioned in a manner that a part of the inner-cabin side end 53a and a part of the outer-cabin side end 53b are continuously provided directly on the installation base member 11, respectively.
(21) The conductive part 55 on the lower part of the hollow part substantially has a ridge-shaped cross section, a base of which comes into contact with the connecting wall 11c of the installation base member 11. The conductive part 54 on the upper part of the hollow part substantially has a crescent-shaped cross section, both ends of which fall from the top end of the hollow part 52 in a manner to approach the connecting wall 11c of the installation base member 11.
(22) In addition, lower parts 54a of the conductive part 54 on the upper part of the hollow part are closer to the installation base member 11 than a tip 55a of the conductive part 55 on the lower part of the hollow part. Accordingly, even slight bending easily touches the two conductive parts 54, 55 to each other, and the two conductive parts 54, 55 do not pass each other on a point of contact. In addition, an axis of symmetry bilaterally divides the two conductive parts 54, 55 and the space 53 in the hollow part 52 as well as the hollow part 52 into two equal halves in a direction of an inner-cabin side and in a direction of an outer-cabin side. Also, the core wires 31, 32 are on the axis of symmetry.
(23) As shown in
(24) The installation base member 11 and the hollow part 52 of the protector 10 with the sensor may be formed by an extrusion molded part made of a rubber like elastic body without conductivity including: synthetic rubber such as EPDM; and thermoplastic elastomer such as TPO, TPS. The upper and lower side terminal parts of the protector 10 with the sensor relative to the automobile are die molded for arranging an external shape thereof. Since the hollow part 52 of the protector 10 with the sensor necessitates flexibility, the hollow part 52 may include a foamed sponge material. In the same manner, the installation base member 11 may include the foamed sponge material.
(25) The outer coat (wall forming the hollow part) of the hollow part 52 substantially has the ridge-shaped cross section. The hollow part 52 includes a tip 52c having a curved surface. The hollow part 52 including an oblique side 52d on an inner-cabin side and an oblique side 52e on an outer-cabin side as two equilaterals, together with the connecting wall 11c of the installation base member 11 forms the triangular shaped cross section.
(26) The oblique side 52d on the inner-cabin side forming the ridge-shape extends at an angle of inclination of 60 degrees relative to a datum line 61 on an inner-cabin side, on a position of the inner-cabin side end 52a of the hollow part 52. The datum line 61 on the inner-cabin side extends in the inner and outer cabin direction of the automobile via a position 73 closest to the inside of the automobile on the inner-cabin side end 52a of the hollow part 52. In the same manner, the oblique side 52e on the outer-cabin side forming the ridge-shape extends at the angle of inclination of 60 degrees relative to a datum line 62 on an outer-cabin side, on a position of the outer-cabin side end 52b of the hollow part 52. The datum line 62 on the outer-cabin side extends in the inner and outer cabin direction of the automobile via a position 74 closest to an outside of the automobile on the outer-cabin side end 52b of the hollow part 52. In the present embodiment, the datum lines 61, 62 form a singular line which is substantially in parallel with the connecting wall 11c of the installation base member 11. Also, the datum lines 61, 62 are substantially at right angles to a flange of the automobile, not shown, on which the installation base member 11 is operatively coupled.
(27) The oblique side 52d on the inner-cabin side linearly extends from the position 73 closest to the inside of the automobile on the inner-cabin side end 52a of the hollow part 52 to a position 71 on an inner-cabin side on which the curved surface of the tip 52c starts. The oblique side 52e on the outer-cabin side linearly extends from the position 74 closest to the outside of the automobile on the outer-cabin side end 52b of the hollow part 52 to a position 72 on an outer-cabin side on which the curved surface of the tip 52c starts.
(28) According to the protector 10 with the sensor, the outer coat of the hollow part 52 substantially has the ridge-shaped cross section. Also, the oblique side 52d on the inner-cabin side and the oblique side 52e on the outer-cabin side extend at the angles 150, 160 of inclination of 60 degrees relative to the datum line 61 on the inner-cabin side and the datum line 62 on the outer-cabin side, respectively. Accordingly, as shown in
(29) According to the structure, load generated by abutment of the convex substances 400, automobile keys for example, on the oblique side 52d on the inner-cabin side or the oblique side 52e on the outer-cabin side is forcibly released toward the side of the top end of the hollow part 52. Accordingly, even in case convex substances 400, automobile keys for example, strongly abut the hollow part from the inner-cabin side or the outer-cabin side while getting on or off the automobiles, the structure decreases an impact on the hollow part 52 caused by the abutment and efficiently prevents damages or cracks on thin parts of the hollow part 52.
(30) The tip 52c of the hollow part 52 has the curved surface. In addition, the oblique side 52d on the inner-cabin side of the hollow part 52 linearly extends at a large and stable angle 150 of inclination of 60 degrees from the inner-cabin side end 52a of the hollow part 52 to the position 71 on the inner-cabin side on which the curved surface of the tip 52c starts. Also, the oblique side 52e on the outer-cabin side of the hollow part 52 linearly extends at a large and stable angle 160 of inclination of 60 degrees from the outer-cabin side end 52b of the hollow part 52 to the position 72 on the outer-cabin side on which the curved surface of the tip 52c starts. Accordingly, the convex substances 400, automobile keys for example, which abut the oblique side 52d on the inner-cabin side or the oblique side 52e on the outer-cabin side slip on the oblique side 52d on the inner-cabin side or the oblique side 52e on the outer-cabin side and are guided to the tip 52c without getting caught. Further, on the tip 52c, the convex substances 400 move toward the side of the top end of the hollow part 52 without getting caught.
(31) According to the structure, when the convex substances 400, automobile keys for example, abut the hollow part 52, the convex substances 400 do not get caught on any position on the outer coat of the hollow part 52. Further, the convex substances are certainly released from the top end of the hollow part 52. Accordingly, the damages or cracks are prevented on the thin parts of the hollow part 52, regardless of a position of the thin parts located on the outer coat of the hollow part 52. Also, scrapes are prevented on thick parts of the hollow part 52.
(32) A slight change in a cross sectional shape of the hollow part 52 prevents loss of sensor function caused by water entering from the hollow part 52, thereby preventing malfunction including improper opening or closing of sliding doors 1 or sun roofs 2.
(33) Also, as shown in
(34) In
(35) In
(36) As shown in
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(38) Chart 1 shows results of the experiment. The experiment was repeatedly performed using three samples under the same condition.
(39) TABLE-US-00001 CHART 1 sample No angle (°) 1 2 3 0 X X X 5 X X X 10 X X X 15 X X X 20 ◯ ◯ ◯
(40) The results of the experiment show that, when the protector 200 with the sensor inclines at a (°) degree that falls within a range of 0 to 15 relative to the level surface (a range of 90 to 75(°) degrees relative to the perpendicular surface), the top end of the minus screw driver 100 makes inroads on the outer coat surface of the hollow part (indicated by a mark “X”). When the protector 200 with the sensor inclines at 20 (°) degrees relative to the level surface (70(°) degrees relative to the perpendicular surface), the top end of the minus screw driver 100 does not make inroads and slips on the outer coat surface of the hollow part (indicated by a mark “◯”.
(41) Accordingly, the oblique side 52d on the inner-cabin side forming the outer coat of the hollow part 52 may extend at any angle 150 of inclination that is not more than 70(°) degrees relative to the datum line 61 on the inner-cabin side. Also, the oblique side 52e on the outer-cabin side forming the outer coat of the hollow part 52 may extend at any angle 160 of inclination that is not more than 70(°) degrees relative to the datum line 62 on the outer-cabin side.
(42) In the present embodiment, the angle 150 of inclination of the oblique side 52d on the inner-cabin side is 60(°) degrees and is equal to the angle 160 of inclination of the oblique side 52e on the outer-cabin side. But the angle 150 of inclination and the angle 160 of inclination are not necessarily the same angles as long as the angles 150,160 are not more than 70(°) degrees.
(43) For example, as shown in
(44) In the present embodiment, the datum line 61 on the inner-cabin side and the datum line 62 on the outer-cabin side form the singular line. But, as shown in
(45) While the present embodiment specifies an example that the installation base member 11, the hollow part 52 and the sensor 80 are integrally molded, the installation base member 11, the hollow part 52 and the sensor 80 may be separately molded so that the installation base member 11 and the hollow part 52 are fixed by adhesive or adhesive tape, and the sensor 80 is inserted in the hollow part 52 for unification. Alternatively, any two of the installation base member 11, the hollow part 52 and the sensor 80 may be integrally molded and a remaining member is separately molded.
(46) In the present embodiment, the installation base member 11 has a plurality of holding lips 14 formed inside and a core 15 having a substantially U-shaped cross section embedded therein. But the installation base member 11 may have only one holding lip 14, 14 or may be without the core 15 embedded therein. Also, the installation base member 11 may have any shape as long as the installation base member 11 has a part thereof for fixing the hollow part 52 and the sensor 80 thereon, of which examples include the U-shaped cross section of the present embodiment. Methods of fixing the hollow part 52 and the sensor 80 on the sliding door 1 vary, including use of adhesive tape as well as gripping and fitting the hollow part 52 and the sensor 80.
(47) The present embodiment specifies an example that the protector 10 with the sensor is installed on the sliding door 1 side of the automobile, which slides frontward and rearward. But the protector 10 with the sensor may be installed on the body side opening for detecting the object between the sliding door and the body side opening.
(48) Also, the protector 10 with the sensor is applicable to a back door or a sun roof 2 (