SYSTEM OF A CRANE AND AN EXCHANGEABLE TOOL
20220041409 · 2022-02-10
Assignee
Inventors
- Maarten Hugo HOOFTMAN (SCHIEDAM, NL)
- Cornelis Martinus VAN VELUW (SCHIEDAM, NL)
- Terence Willem August VEHMEIJER (SCHIEDAM, NL)
Cpc classification
F16B2/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C3/005
PERFORMING OPERATIONS; TRANSPORTING
B66C13/08
PERFORMING OPERATIONS; TRANSPORTING
B66C1/66
PERFORMING OPERATIONS; TRANSPORTING
B66C23/62
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C13/00
PERFORMING OPERATIONS; TRANSPORTING
B66C23/62
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system includes a crane and an exchangeable tool. The crane and the tool respectively, include an upper tool connector with tool retainers and a lower tool connector which can be interconnected, e.g. a male and female connector, e.g. the lower tool connector of the tool being embodied as a shank provided with a shoulder and the upper tool connector as a tool clamp with a female, open-centered body. A tool suspension device includes the upper tool connector and a travelling block member. The tool clamp has multiple mobile tool retainers adapted to—in a non-operative position—allow introduction of the shank of the tool from below into the shank receiving passage and—in an operative position—engage below the shoulder of the shank that has been introduced into the passage so as to suspend the tool. The upper tool connector may include a bearing allowing for swivelling of the open-centered body, and e.g. a rotational drive operative between the clamp housing and the female, open-centered body to actively drive said swivelling.
Claims
1.-28. (canceled)
29. A system comprising a crane and an exchangeable tool, said exchangeable tool comprising a shank and, at an upper side thereof, a shoulder, wherein the crane comprises a hoist assembly, comprising one or more hoist winches and one or more hoist cables, driven by the one or more hoist winches, wherein the crane further comprises a tool suspension device with a travelling block member, suspended from the one or more winch driven hoist cables of the hoist assembly, the travelling block member comprising multiple cable sheaves through which the one or more hoisting cables are run so that the tool suspension device is suspended by the one or more winch driven cables in a multiple fall arrangement, wherein the cable sheaves comprise a plurality of detachable or loose cable sheaves and a plurality of fixed sheaves secured to the travelling block member, wherein selective detaching of one or more of the loose sheaves allows to vary the number of cable falls in the hoist assembly, the travelling block member further comprising one or more recesses, and wherein the tool suspension device further comprises a tool clamp comprising: one or more mobile tool retainers, adapted to releasably engage the shoulder of the exchangeable tool so as to suspend the exchangeable tool underneath the tool suspension device; a clamp housing comprising two horizontally aligned axle ends arranged below the mobile tool retainers and being supported by the recesses in the travelling block member, to support the tool clamp pivotally with respect to the travelling block around a substantially horizontal connector pivot axis extending through the travelling block member below the mobile tool retainers, such as to allow a pivoting of the tool clamp around the connector pivot axis, and to absorb the load of the suspended exchangeable tool, and any load supported by the tool; a female, open-centered body defining a shank receiving passage with a central vertical axis allowing introduction of the shoulder of the exchangeable tool into the passage from below, each mobile tool retainer being mounted on the female, open-centered body, and the mobile tool retainers being distributed around the shank receiving passage, so as to each provide an operative and a non-operative position of the mobile tool retainer, the mobile tool retainers being adapted to—in a non-operative position—allow introduction of the shank of the exchangeable tool from below into the receiving passage and—in an operative position—engage below the shoulder of the shank that has been introduced into the passage so as to suspend the exchangeable tool from the tool clamp; a bearing mounted between the clamp housing and the female, open-centered body, said bearing supporting the female, open-centered body so as to allow for swivelling of the female, open-centered body with the tool retainers, and thereby the tool if engaged by the tool retainers, about a vertical axis of the clamp housing relative to the clamp housing; and a rotational drive operative between the clamp housing and the female, open-centered body and configured to selectively drive said swivelling of the female, open-centered body and of the mobile tool retainers mounted thereon, and thereby of the tool, relative to the clamp housing about the central vertical axis of the tool clamp.
30. The system according to claim 29, the travelling block member comprising a travelling block outer frame which defines an outer contour of the travelling block member, the travelling block outer frame comprising two traverse frame elements, which—when seen in a top view of the tool suspension device—horizontally enclose the tool clamp and also one or more cable sheaves of the travelling block member, both traverse frame elements comprising said recesses horizontally opposite one another, which are arranged such as to retain the tool clamp—when seen in a top view of the tool suspension device—substantially within an outer contour of the travelling block member.
31. The system according to claim 29, wherein the recesses of the travelling block member support the tool clamp—when seen in a top view of the tool suspension device—horizontally in between cable sheaves of the travelling block member.
32. The system according to claim 29, wherein the rotational drive of the tool clamp comprises an operable clutch allowing to switch between a coupled condition and a freewheeling condition.
33. The system according to claim 32, wherein a driving torque of a driving shaft of the rotational drive generated by the rotational drive is transmitted to the female open-centered body on which the tool retainers are mounted via the clutch, the clutch being externally switchable to couple and decouple the driving shaft to and from the female open-centered body, respectively, such that the swivelling of the female open-centered body, is driven by, and freewheels from, the rotational drive, respectively.
34. The system according to claim 29, wherein the rotational drive comprises a differential with an operable brake, which in an inactive condition allows for, and in an active condition blocks the rotational drive to transmit a driving torque of a driving shaft of the rotational drive generated by the rotational drive to the female, open-centered body, via the differential, respectively, such that in said inactive condition and active condition the rotation of the female, open-centered body, is driven by, and freewheels from the rotational drive, respectively.
35. The system according to claim 29, wherein the mobile tool retainers are fixedly attached to a cogwheel engaged by one or more gears transmitting a driving torque of the rotational drive for driving the swivelling of the mobile tool retainers, wherein the cogwheel is an outwardly cogged cogwheel enclosing or being formed by the outer circumference of the female, open-centered body.
36. The system according to claim 29, wherein the tool clamp is provided with sensors and/or imaging devices configured for determining and/or recording locations and/or positions and/or displacements and/or mechanical parameters such as strain, of parts of the tool clamp, and/or the shank, provided with a data connection to a digital monitoring system for monitoring a correct operation of the tool clamp, that is, at least, to facilitate an engagement by the tool retainers of the shank, of the exchangeable tool so as to suspend the tool from the tool clamp.
37. The system according to claim 29, wherein electrical power and/or data, if employed by the tool clamp, are transferred therefrom by wet-mate inductive connectors.
38. The system according to claim 29, wherein the exchangeable tool is a crane hook, a Ramshorn hook, or a four-pronged hook.
39. The system according to claim 29, wherein the system comprises multiple exchangeable tools comprising, at an upper side thereof, a shoulder, the multiple exchangeable tools each have an identical shank with shoulder allowing to suspend the exchangeable tools from the same tool clamp.
40. The system according to claim 29, wherein the exchangeable tool of the system is one selected from the group of: a crane hook, a monopile upending and lifting tool, a pile driver lifting tool, and a pile driver.
41. The system according to claim 29, wherein the crane further comprises: a revolving structure; a boom, pivotally mounted to the revolving structure; and a luffing assembly configured for luffing of the boom.
42. An exchangeable tool for use in a system of claim 29, embodied as a male-to-male adapter with a shank having a shoulder at a first end of the shank, and with a male tool connector at the opposite end of the shank for use in a system that further comprises one or more tools that each comprise at an upper side thereof a female tool counterconnector that is configured to be mated with the male connector.
43. A method comprising the step of using the system of claim 29, wherein the system comprises multiple exchangeable tools comprising, at upper sides thereof, identical shanks with a shoulder, wherein one of the tools is disconnected from the tool suspension device and another one of the tools is connected to the same suspension device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0182] The invention will now be described by reference to the appended drawings. In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0208] These figures illustrate embodiments that accord to the first, second and third aspect of the invention. The upper tool connector is therein embodied as a tool clamp, and the lower tool connector as a shank with a shoulder.
[0209]
[0210] As shown in
[0211] The travelling block member 70 of the tool suspension device 7 is adapted to support the tool clamp 8 and absorb the load of the suspended tool 100. The travelling block member 70 is furthermore adapted to support the tool clamp 8 pivotally around a horizontal axis. In e.g.
[0212] The travelling block member 70 thereto comprising a travelling block outer frame 71 defining an outer contour of the travelling block member 70. The travelling block member 70 comprises two traverse frame elements 73 in the form of two vertically parallel traverse frame plate elements 73, which—when seen in a top view of the tool suspension device 7—horizontally enclose cable sheaves 74 of the travelling block member 70, and the tool clamp 8. The traverse frame plate elements 73 comprise two recesses 72 configured to support the tool clamp housing 81, such as to retain the tool clamp 8 substantially within the outer contour of the travelling block member 70. The recesses are provided horizontally opposite one another, inwardly facing each other.
[0213] The recesses 72 are configured to pivotally support the tool clamp housing 81 such as to retain the tool clamp 8 pivotally with respect to the travelling block outer frame 71 around a substantially horizontal connector pivot axis 75 extending through the travelling block outer frame 71. The tool clamp housing 81 comprises two horizontally aligned and axle ends 91, see e.g.
[0214] The recesses 72 support the tool clamp 8 below the cable sheaves 74, and—when seen in a top view of the tool suspension device 7—horizontally in a space enclosed by the traverse frame plate elements 73 that allows pivoting of the upper tool connector 8 around the connector pivot axis 71.
[0215] In
[0216]
[0217]
[0218] The tool clamp 8 from
[0219] The mobile tool retainers 85 are shown in the non-operative position without any shank 101 being present in
[0220] The advancement from
[0221] The tool retainers 85 are adapted to in the non-operative position shown in
[0222] The advancement from
[0223] In
[0224] In
[0225] The tool clamp 8 of
[0226]
[0227] A tool clamp 8 shown in the figures is configured to engage the shank 101 of the tool 100 in a rotational direction of the body 82 by means of friction at the interfacing surfaces emanating from the weight of the tool 100.
[0228] In the embodiments of the tool clamp 8 shown in the figures, the mobile tool retainers 85 are each embodied as a lever comprising an arm 85a and a fulcrum 85f, which fulcrum 85f is fixed to the body 82 and wherein one end of the arm is adapted to—in the operative position—engage the shoulder 102 of the shank 101 of the tool 100, and in the non-operative position has cleared the area in line with the passage 82 to allow the passage of a shank 101 of the tool 100. For the embodiments shown in
[0229] The mobile tool retainers 85 have a clamping jaw 85j, best shown in
[0230] Another configuration of the control ring and mobile tool retainers, and a shape of the latter, is shown in Figure
[0231] The body 82 is embodied as a vertical cylinder with a flanged top end supporting the mobile retainers 85. A thrust bearing 84 supports the flanged top end of the body 82 relative to the housing.
[0232] The tool clamp 8 of
[0233] The driving torque of driving shaft 87 of the rotational drive 86 generated by the rotational drive 86 is optionally, and not shown in the figures, transmitted to the body 82 via a clutch, externally switchable to couple and decouple the driving shaft 87 to and from the body 82, respectively, such that its rotation is driven by, and freewheels from, the rotational drive 86, respectively. Another option is that the rotational drive comprises a differential with an operable brake, which in a retracted condition allows, and in an active condition blocks the rotational drive to transmit a driving torque of a driving shaft 87 of the rotational drive 86 generated by the rotational drive 86 to the body 82 via the differential, respectively, in such that in said retracted and active condition the rotation of the body 82 is driven by, and freewheels from the rotational drive 86, respectively.
[0234] The body 82 of the tool clamp is provided with a cogwheel 89, best shown in
[0235]
[0236] It is illustrated that the male tool connector 104 has a head 105, e.g. a conically pointed head, and a circumferential array of outwardly pivoting latch members 106 that are embodied to engage underneath a flange of a bore of the female counterconnector into which the head is received.
[0237] Providing this male-to-male adapter tool 200 extends the range of tools that can be suspended from the tool suspension device, as it e.g. also enables to suspend tools, e.g. existing tools, that are provided with female tool counterconnectors, and not only tools comprising the shank.
[0238] When the shank 101 of the adapter tool 200 is connected to the further tool (not shown) via the interconnection of the male connector 104 and the female tool counterconnector, and the shank 101 is inserted into the tool clamp 8 and engaged by the clamp as shown in
[0239] The travelling block member 70 of the tool suspension device 7 shown in
[0240] As shown in
[0241] Not shown is that the tool clamp 8 is provided with one or more sensors and/or imaging devices, e.g. camera's, determining and/or recording locations and/or positions and/or displacements and/or mechanical parameters such as strain, of parts of the tool clamp 8 and/or the shank 101 of the tool 100, provided with a data connection to a digital monitoring system for monitoring a correct operation of the tool clamp 8, that is, at least, to enable a passage of the shank 101 of the tool 100 through the passage 83 in the non-operative position and an engagement of the shank 101 extending through the passage 83 in the operative position, so as to suspend the tool 100 from the tool clamp 8.
[0242] Electrical power and/or data, e.g. sensor data and/or camera data, if employed by the tool clamp 8, may be transferred therefrom by means of inductive connectors, e.g. wet-mate inductive connectors, e.g. as used in subsea applications.
[0243] In
[0244] In
[0245] In
[0246]
[0247] By solid lines, the shank 101 is shown being inserted into the shank receiving passage 83 and its shoulder 102 being engaged by the mobile tool retainers 85, the mobile tool retainers being pivoted inwardly around the fulcrum 85f into the operative position. The dashed lines show the shank 101 being inserted while the mobile tool retainers 85 are in the non-operative position, being pivoted outwardly around the fulcrum 85f and not engaging the shoulder 102 of the shank 101, e.g. before or after engagement by the mobile tool retainers, so prior to being lowered while the mobile tool retainers 85 moved to the operative position, or after being lifted while the mobile tool retainers 85 moved to the non-operative position.
[0248] In the embodiments of
[0249] In all embodiments shown, a shoulder engagement surface of each mobile tool retainer 85 at the radially inner end thereof, which engages the shoulder of the shank in the operative position of the mobile tool retainers, extends inclined downwards in the radially inward direction.
[0250] In the embodiments of
[0251] In the embodiment of
[0252] As is preferred, the figures show that the engagement surfaces of the shoulder 102 that are engaged by said shoulder engagement surfaces of the mobile tool retainers 85 are shaped complementary to the shoulder engagement surfaces of the mobile tool retainers 85. It is for example visible that in the embodiment of
[0253] In the embodiments depicted, a line of force runs, for each mobile tool retainer, inclined downwards and radially outwards from the interface between the shoulder of the shank and the mobile tool retainer, when the shank, and thereby the tool, is suspended from the tool suspension device. The force exerted by the weight of the tool onto the mobile tool retainers is thereby led via the female open-centered body of the tool clamp towards the clamp housing, and via the clamp housing to the remainder of the tool suspension device.
[0254] In the embodiment of
[0255] Not shown is that in the embodiments of