Tether clip for hard hats
09756890 · 2017-09-12
Inventors
Cpc classification
A44B13/0029
HUMAN NECESSITIES
International classification
Abstract
A slot member for a hard hat having a universal accessory slot includes a slot member body having a proximal body end portion and a distal body end portion, a front face, and a rear face. The slot member body includes a resilient tab protruding away from the front face of the slot member body and a lip extending away from the rear face of the slot member body and defining a catch surface facing towards the distal body end portion. The slot member body is plate-like and sized to be received through the universal accessory slot of the hard hat with the lip overlapping the slot rim. A latch plate adjoins and extends distally from the distal body end portion of the slot member body, where the latch plate has a latch opening defining an attachment handle.
Claims
1. A slot member for use with a hard hat having a universal accessory slot, the slot member comprising: a slot member body having a proximal body end portion and a distal body end portion, a front face, and a rear face, the slot member body comprising: a resilient tab protruding in a first direction away from the front face of the slot member body; and a lip extending from the proximal body end portion in a second direction transversely away from the rear face of the slot member body and defining a catch surface facing towards the distal body end portion, the second direction being substantially opposite of the first direction; wherein the slot member body is plate-like and sized to be received through the universal accessory slot of the hard hat with the resilient tab abutting a first slot wall and the lip overlapping a slot rim; and a latch plate adjoining and extending distally from the distal body end portion of the slot member body, the latch plate having a latch opening extending therethrough and defining an attachment handle along a distal end of the latch plate wherein the attachment handle is configured to be received by a clip member having a locking mechanism that closes through the latch opening; wherein the latch plate and the front face of the slot member body define an angle from 160° to 175° wherein when installed in the universal accessory slot of the hard hat with the front face facing away from a hard hat shell of the hard hat, the latch plate diverges from the hard hat shell as the slot member extends out from the universal accessory slot and away from the hat brim, thereby spacing the attachment handle from the hard hat shell for attachment to the latch plate by the clip member; and wherein the slot member further comprises the clip member defining a strap through-opening and having the locking mechanism adapted to secure the clip member to the latch plate.
2. The slot member of claim 1, wherein the resilient tab includes a tab body connected to the slot member body and extending transversely from the plate-like body to a distal tab portion, wherein the resilient tab defines a gap between the distal tab portion and the front face of the slot member body thereby permitting the resilient tab to flex towards the front face.
3. The slot member of claim 1, wherein the slot member body has a substantially U-shaped opening defining a tab body connected to the slot member body at a proximal tab end and extending to a distal tab end portion, wherein the tab body includes a tab protrusion connected to the distal tab end portion and extending in the first direction beyond the front face.
4. The slot member of claim 1, wherein when the slot member body is installed in the universal accessory slot, the resilient tab abuts the first slot wall, thereby biasing the slot member body towards a second slot wall and biasing the lip to overlap the slot rim along the universal accessory slot.
5. The slot member of claim 1, further comprising: a connector loop extending transversely from a front slot member front surface and defining a connector loop opening.
6. The slot member of claim 5, wherein the connector loop is removably attachable to the slot member body or the latch plate.
7. The slot member of claim 1, wherein the locking mechanism comprises: an open-ended slot sized to receive the attachment handle; and a clip lever pivotably attached to the clip body and operable between a first position and a second position, the clip lever having a protrusion extending from the lever portion, wherein the protrusion substantially closes the open-ended slot when the clip lever is in the first position and opens the open-ended slot when the clip lever is in the second position.
8. In combination, a slot member and a hard hat comprising: a hard hat with a hard hat shell, a hat brim, and having at least one universal accessory slot with an accessory slot opening between a first slot wall and a second slot wall opposing and spaced apart from the first slot wall, and a slot rim extending along the universal accessory slot transverse to the accessory slot opening; and a slot member comprising: a slot member body having a proximal body end portion and a distal body end portion, a front face, and a rear face, the slot member body comprising: a resilient tab protruding in a first direction away from the front face of the slot member body; and a lip extending from the proximal body end portion in a second direction transversely away from the rear face of the slot member body and defining a catch surface facing towards the distal body end portion, the second direction being substantially opposite of the first direction; wherein the slot member body is plate-like and sized to be received through the universal accessory slot of the hard hat with the resilient tab abutting the first slot wall and the catch surface overlapping the slot rim; and a latch plate adjoining and extending distally from the distal body end portion of the slot member body, the latch plate having a latch opening extending therethrough and defining an attachment handle along a distal end of the latch plate wherein the attachment handle is configured to receive a clip member having a locking mechanism that closes through the latch opening; and wherein the latch plate and the front face of the slot member body define an angle from 160° to 175°, wherein when installed in the universal accessory slot of the hard hat with the front face facing away from the hard hat shell, the latch plate diverges from the hard hat shell as the slot member extends out from the universal accessory slot and away from the hat brim, thereby spacing the attachment handle from the hard hat shell for attachment to the latch plate by the clip member; and further comprising the clip member defining a strap opening and having the locking mechanism adapted to secure the clip member to the latch plate.
9. The combination of claim 8, further comprising a U-shaped connector loop extending transversely from the latch plate and defining a connector loop opening.
10. The combination of claim 8, wherein the resilient tab includes a tab body connected to the slot member body and extending transversely from the plate-like body to a distal tab portion, wherein the resilient tab defines a gap between the distal tab portion and the front face of the slot member body thereby permitting the resilient tab to flex towards the front face.
11. The combination of claim 8, wherein the slot member body has a substantially U-shaped opening defining a tab body connected to the slot member body at a proximal tab end and extending to a distal tab end portion, wherein the tab body includes a tab protrusion connected to the distal tab end portion and extending in the first direction beyond the front face.
12. The combination of claim 8, wherein when the slot member body is installed in the universal accessory slot, the resilient tab abuts the first slot wall, thereby biasing the slot member body towards the second slot wall and biasing the lip to overlap the slot rim along the universal accessory slot.
13. The combination of claim 8, wherein the slot member body has an arcuate shape across a width of the slot member body.
14. The combination of claim 8, further comprising a hard hat tether having a first end portion adapted to be connected through the strap opening of the clip member and a second end portion adapted to be connected to the hard hat through a second one of the at least one universal accessory slots.
15. A method of storing a hard hat tether attached to a hart hat, the method comprising: providing a hard hat having at least one universal accessory slot with at least one universal accessory slot having an accessory slot opening between a first slot wall and a second slot wall opposing and spaced apart from the first slot wall, and a slot rim extending along the universal accessory slot transverse to the accessory slot opening; providing a slot member comprising: a slot member body having a proximal body end portion and a distal body end portion, a front face, and a rear face, the slot member body comprising: a resilient tab protruding in a first direction away from the front face of the slot member body; and a lip extending from the proximal body end portion in a second direction transversely away from the rear face of the slot member body, the second direction being substantially opposite of the first direction; wherein the slot member body is plate-like and sized to be received through the at least one universal accessory slot of the hard hat with the resilient tab abutting the first slot wall and the lip overlapping the slot rim; and a latch plate adjoining and extending distally from the distal body end portion of the slot member body, the latch plate having a latch opening extending therethrough and defining an attachment handle along a distal end of the latch plate, wherein the attachment handle is configured to be received by a clip member having a locking mechanism that closes through the latch opening, wherein the latch plate and the front face of the slot member body define an angle from 160° to 175°, and wherein when installed in the universal accessory slot of the hard hat with the front face facing away from the hard hat shell, the latch plate diverges from the hard hat shell as the slot member extends out from the universal accessory slot and away from the hat brim, thereby spacing the attachment handle from a hard hat shell of the hard hat for attachment to the latch plate by the clip member; providing a clip member defining a strap opening and having a mouth with a locking mechanism adapted to secure the clip member to the latch plate by receiving the attachment handle into the mouth and closing the locking mechanism through the latch opening; providing a hard hat tether having a first tether end and a second tether end; securing the first tether end of the hard hat tether to the clip member; securing the second tether end to the hard hat; installing the slot member into the at least one universal accessory slot by inserting the slot member body into the accessory slot opening with a tab protrusion disposed within the at least one universal accessory slot, wherein a catch surface overlaps the slot rim and with the latch plate diverging from the hard hat shell as the slot member extends out from the universal accessory slot; and attaching the clip member to the latch plate of the slot member by inserting the attachment handle into the mouth and closing the locking mechanism through the latch opening.
16. The method of claim 15, wherein the step of securing the second tether end to the hard hat includes providing an additional slot member comprising: a slot member body having a proximal body end portion and a distal body end portion, a front face, and a rear face, the slot member body comprising: a resilient tab protruding in a first direction away from the front face of the slot member body; and a lip extending from the proximal body end portion in a second direction transversely away from the rear face of the slot member body, the second direction being substantially opposite of the first direction; wherein the slot member body is plate-like and sized to be received through the at least one universal accessory slot of the hard hat with the resilient tab abutting the first slot wall and the lip overlapping the slot rim; and a latch plate adjoining and extending distally from the distal body end portion of the slot member body, the latch plate having a latch opening extending therethrough and defining an attachment handle along a distal end of the latch plate, wherein the attachment handle and latch opening are configured to engage a clip member that receives the attachment handle and closes through the latch opening, wherein the latch plate and the front face of the slot member body define an angle from 160° to 175°, and wherein when installed in the universal accessory slot of the hard hat with the front face facing away from the hard hat shell, the latch plate diverges from the hard hat shell as the slot member extends out from the universal accessory slot and away from the hat brim, thereby spacing the attachment handle from the hard hat shell; and installing the additional slot member into another of the at least one universal accessory slot by inserting the slot member body into the accessory slot opening with a tab protrusion disposed within the another of the at least one universal accessory slot wherein a catch surface overlaps the slot rim; and looping the second tether end through the latch opening of the additional slot member.
17. The method of claim 15, wherein the step of providing the slot member includes selecting the slot member having a connector loop extending transversely from the latch plate and defining a connector loop opening; and wherein the step of securing the second tether end to the hard hat includes looping the second tether end through the connector loop.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(28) Embodiments of the present invention are illustrated in
(29) Turning now to
(30) Latch plate 210 has a latch opening 212 that defines an attachment handle 214. In one embodiment, attachment handle 214 is along slot member distal portion 218. In one embodiment, latch plate 210 is substantially rectangular. Other shapes of latch plate 210 and positions of attachment handle 214 are acceptable provided that clip member 100 or other connector can attach to latch plate 210. Latch opening 212 is sized and positioned so that clip member 100 or other connector can attach to latch plate 210, for example, by extending over attachment handle 214 and into or through latch opening 212 so as to be positioned to engage distal inner surface 220 of attachment handle 214. Clip member 100 is discussed in more detail below.
(31) Slot member 200 has a slot member body 230 that extends from a proximal body end portion 231 to a distal body end portion 233. In some embodiments, proximal body end portion 231 is the same as slot member proximal portion 216. Slot member body 230 has a rear face 238 and a front face 240. Slot member body 230 is contiguous with latch plate 210, where latch plate 210 connects to and extends distally from distal body end portion 233 of slot member body 230. Slot member body 230 is sized to fit into a universal accessory slot 310 of a hardhat 300 (shown in
(32) Optionally, front face 240 of slot member body 230 defines an angle α with latch plate 210 from about 120° to 180°. In one embodiment, angle α is about 160° to 175°, such as about 170°. When slot member body 230 is inserted downwardly into universal accessory slot 310 of a hardhat 300 with front face 240 facing away from hard hat 300, angle α causes attachment handle 214 to be spaced apart from a shell 301 of hard hat 300 for easier access when attaching clip member 100 to slot member 200. It is contemplated that slot member 200 optionally may be inserted upwardly through universal accessory slot 310.
(33) Slot member proximal portion 216 has a lip 234 that extends in a first direction transversely away from rear face 238 of slot member body 230. Lip 234 defines one or more catch surface 236 that faces generally towards slot member distal portion 218. In some embodiments, slot member body 230 has a rounded proximal end 217 that is continuous with and includes lip 234. In one embodiment, catch surface 236 defines an angle β of 90° or less with rear face 238 of slot member body 230. As such, catch surface 236 tends to better engage another surface without slipping, such as a slot rim 304 of brim 302 along universal accessory slot 310 of hard hat 300 (shown in
(34) Slot member body 230 has a flexibly resilient tab 244 that protrudes away from a front face 240 of slot member body in a direction opposite of lip 234. In one embodiment, slot member body 230 has a substantially U-shaped tab opening 246 that contains tab 244 with proximal tab end 252 connected to slot member body 230. In such an embodiment, tab 244 may be substantially coplanar with slot member body 230, in which case tab 244 includes a tab protrusion 248 that extends a predefined distance beyond front face 240. Tab protrusion 248 may be formed on, affixed to, or otherwise connected to a distal tab end portion 250. In other embodiments where tab 244 is defined by U-shaped tab opening, tab 244 is formed or caused to extend beyond front face 240 of slot member body 230. One method of causing tab 244 to extend beyond front face 240 is to heat tab 244 to a softened or flexible state, bend tab 244 to the desired position, then quench tab 244, where tab 244 thereafter maintains the desired position. In yet other embodiments, tab 244 is a flap or piece of material that is attached to, formed on, or connected to slot member body 230 and extending from front face 240. When slot member 200 is installed in universal accessory slot 310 of hard hat 300 (shown in
(35) Turning now to
(36) Turning now to
(37) In one embodiment, first loop arm 262 and second loop arm 264 are each connected to latch plate 210 in a region between latch opening 212 and distal body end portion 233 of slot member body 230. Together with latch plate 210 (or slot member body 230, depending on location), U-shaped connector loop 260 defines a closed loop with a connector loop opening 266 that is sized to receive a portion of hard hat tether 330 therethrough. It is contemplated that connector loop 260 could also attach to rear face 238 of latch plate 210, to distal end portion 233 of slot member body 230, or other locations on slot member 200 provided that connector loop 260 does not interfere with insertion of slot member 200 into universal accessory slot 310 or with attachment of clip member 100 to slot member 200.
(38) In use, this embodiment of connector loop 260 is useful to connect hard hat tether 330 to slot member 200, where a portion of hard hat tether 330 (e.g., second tether end 332) is looped through connector loop opening 266. With hard hat tether 330 secured connector loop 260, latch plate 210 remains available for attaching clip member 200. Thus, slot member functions to provide latch plate 210 for stowing clip member 100 when it is not clipped to the user's clothing or other object as well as securing hard hat tether 330 to hard hat 300. As a result, only one universal accessory slot 310 is occupied with slot member and a hard hat's second universal accessory slot 310 is available for use with other attachments.
(39) As shown in
(40) Turning now to
(41) Optionally, a plurality of teeth 272 extend from front face 240 and/or from an inside surface 274 of connector loop 260. Teeth 272 may be protrusions that are pointed, rounded, or blunt. Teeth 272 may be closely positioned adjacent one another of spread apart as appropriate for the intended use. Teeth 272 are useful, for example, when hard hat tether 330 is made of a length of webbing or the like. Teeth 272 engage and grip hard hat tether that extends through connector loop opening 266 between connector loop 260 and slot member 200, where connector loop 260 may be snugly tightened against hard hat tether 330 to press it into teeth 272 to prevent it from slipping.
(42) Turning now to
(43) An open-ended slot 120 extends into clip member body 110 through proximal clip body portion 112 defining a rear jaw 122 and a front jaw 124 that is spaced apart from and substantially parallel to rear jaw 122. Open-ended slot 120 is sized to receive attachment handle 214 of slot member. In one embodiment, open-ended slot 120 separates rear jaw 122 and front jaw 124 by about five millimeters, where attachment handle 214 has a thickness of about three millimeters. In one embodiment, open-ended slot 120 also extends laterally through one or both of first body side 116 and second body side 118 to facilitate attachment to an item that exceeds the width of clip member 110, such as clothing.
(44) Rear jaw 122 optionally includes one or more gripping member 126, such as a ridge, tooth, protrusion, recess, groove, or other structure that facilitates clip member 100 gripping a pliable item, such as clothing or a cloth strap. In one embodiment, front jaw 124 includes a first front jaw portion 124a and a second front jaw portion 124b on opposite sides of a lever slot 128 that extends distally from proximal clip body portion 112 and through front jaw 124 to open-ended slot 120. In one embodiment, first and/or second front jaw portions 124a, 124b define a shaft bore 130 for pivotable connection of locking mechanism 150.
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(46) One or more shafts 156 extend laterally from proximal lever end portion 160. Shaft(s) 156 is (are) sized and configured to be received in shaft bores 130 of clip member body 120 to allow locking mechanism 150 to pivot about shaft(s) 156 between a first position and a second position (shown in
(47) At a proximal locking mechanism end portion 169, protrusion 158 extends transversely and in a rearward direction away from rear surface 163. Optionally, protrusion 158 includes one or more complementary gripping members 170, such as a tooth, slot, ridge, protrusion, recess, or other feature that complements gripping member(s) 126 on rear jaw 124 of clip member body 110. Complementary gripping member(s) 170 further facilitate clip member 100 in attaching to a pliable item, such as an article of clothing or the like.
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(49) In
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(53) The various embodiments of slot member 200 provide installation and use options to the user. For example, in one embodiment, the user installs slot member 200 of
(54) In another example, a pair of slot members 200 is used with each slot member 200 being installed in universal accessory slots 310 on opposite sides of hard hat 300. First tether end 332 is secured to clip member 100, which can be attached to slot member 200 on one side of hard hat 300. Second tether end 336 is looped through latch opening 212 of the opposite slot member 200. Thus, one slot member 200 secures second tether end 336 and another slot member 200 is used for storing clip member 100 when it is not in use.
(55) In yet another example, slot member 200 of
(56) A method of storing a hard hat tether 330 attached to a hard hat 300 will now be explained. A user obtains a tether clip system 10 that includes a clip member 100 with clip member body 110 and locking mechanism 150, including a slot member 200 having a latch plate 210 and a slot member body, and also including a hard hat tether 330. In one embodiment, clip member 100 is an embodiment described above. In other embodiments, clip member 100 is a spring clip, suspender clip, connector, or other clip known in the art. In one embodiment, the user selects a tether clip system 10 with first tether end 332 secured through strap opening 106 of clip member 100.
(57) Slot member 200 is installed into a universal accessory slot 310 of a hard hat 300 with slot member body 230 extending into accessory slot opening 312 to the extent that lip 234 extends past slot rim 304, thereby locking slot member 200 in universal accessory slot 310. In one embodiment, slot rim 304 is located on an underside of brim 304. In another embodiment, slot rim 304 is located above an upper side of brim 304 adjacent shell 301, where slot member 200 is inserted in an upward direction through universal accessory slot 310.
(58) Second tether end 336 of hard hat tether 330 is secured to hard hat 300. In one embodiment, second tether end 336 is secured by looping through another universal accessory slot 310 on hard hat 300. Alternately, second tether end 336 is connected to the hard hat's suspension harness, through some other opening in hard hat 300, or to a connector (not shown) attached to hard hat 300.
(59) When clip member 100 is not being used to secure hard hat tether 330 to the user's clothing, clip member 100 is attached to slot member 200 by inserting latch plate 210 into open-ended slot 120. Clip member is then secured to slot member 200 by moving locking mechanism 150 to the first (closed) position while maintaining latch plate 210 in open-ended slot 120.
(60) Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.